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Grizzly G1778 manual

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Table of contents for the manual

  • Page 1

    IMPORTS, INC. POWER FEEDER MODEL G1778 INSTRUCTIONAL MANUAL GRIZZLY IMPORTS, INC. COPYRIGHT © 1993 BY GRIZZLY IMPORTS, INC. TX3 601207 93 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN CONSENT OF GRIZZLY IMPORTS, INC. REVISED OCTOBER, 1994 DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS[...]

  • Page 2

    - - 2 2 - - WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and [...]

  • Page 3

    TABLE OF CONTENTS PAGE I. INTRODUCTION ......................................................................................................1 II. COMMENTARY ........................................................................................................1 III. SAFETY RULES FOR ALL TOOLS ......................................................[...]

  • Page 4

    - 1 - I. INTRODUCTION We are proud to offer the Model G1778 Power Feeder. The Model G1778 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this man- ual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction. The Mod[...]

  • Page 5

    - 2 - The information in this manual has been obtained from sources believed to be reliable and as up-to- date as possible. We have focused primarily on the proper assembly and adjustment of your power feeder – as well as some basic information on using the power feeder on specific machines. We have also included some important safety measures wh[...]

  • Page 6

    - 3 - 7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe dis- tance away from your work area. 8. MAKE WORKSHOP CHILD-PROOF with padlocks, master switches, or by removing starter keys. 9. DO NOT FORCE TOOL. Tools work better and more safely when they are allowed to work at their own speed. 10. USE THE RIGHT TOOL. Do [...]

  • Page 7

    - 4 - IV. UNPACKING The Model G1778 Power Feeder is shipped from the factory in two heavy-duty cardboard packages. Find a clear work area to open the packages and inventory their contents. Use particular care, when unpacking the boxes, to inspect all of the parts for damage incurred during shipping. If you find the machine is damaged after you’ve[...]

  • Page 8

    - 5 - VI. CLEAN-UP All of the unpainted surfaces on this machine – and a few of the painted ones – are coated with a rust preventative oil. The coating can be removed with paint thinner (mineral spirits) and a good sup- ply of paper towels. DO NOT use gasoline, lacquer thinner, acetone, or other highly-flammable solvents to remove the coating. [...]

  • Page 9

    - 6 - VIII. ASSEMBLY Most of the power feeder has been assembled at the factory. The remaining assembly requirements should not take a large amount of time. Take a moment to examine the parts diagrams at the back of this manual to familiarize yourself with the various parts. Base Vertical Column Roller Assembly Angle Brackets Horizontal Column Hori[...]

  • Page 10

    Three setscrews hold the column cap to the horizontal column. You will need to loosen those setscrews to properly seat the column cap on the column. Two of the setscrews are seen in Figure 3. At this point, attach the handles to the handwheels with a 12mm open end wrench. - 7 - 2.75" 2.75" 3/8" (Through Bolt) "F" Bit (Tappe[...]

  • Page 11

    to the angled joints. The roller casing mounts in an identical fashion as described for the angle joints. Attach the knob on the roller casing to the 45° angle joint and tighten the locking lever. Once the motor and roller assembly is attached to the angle joints, attach the entire unit to the col- umn assembly. The column clamp may need to be spr[...]

  • Page 12

    - 9 - 3. Turn the feed rollers so they are angled just slightly toward the fence. The leading wheel should be just about 1 / 4 " closer to the fence than the trailing wheel. 4. Set the wheel height between 1 / 16 " and 1 / 8 " below the height of the material you intend to mill. The wheels, when properly adjusted, will put consistent[...]

  • Page 13

    - 10 - B. FEED RATES The optimum feed rate for the Model G1778 Power Feed will vary depending on a number of fac- tors, including; the thickness of the material to be cut, the hardness of the workpiece, the speed of the cutting tool and the configuration of the cutting tool (number of teeth, shape of cutter, etc. Generally, the following rules can [...]

  • Page 14

    - 11 - FEED RATE FEET/MIN 16 19 26 30 43 52 GEAR ARRANGEMENT 32 30 26 26 30 32 18 20 24 24 20 18 Figure 11 XI. MAINTENANCE A. GEARBOX The internal gearbox holds 65cc of SAE 30W gear oil. The oil should be drained and replaced after every 500 hours of operation. A drain plug at the bottom of the gearbox provides access for removal of old oil. Re-fil[...]

  • Page 15

    - 12 - XIII. MACHINE DATA GRIZZLY MODEL G1778 POWER FEEDER Overall Dimensions: Height ................................................................................................................................24" Overall Length ................................................................................................................[...]

  • Page 16

    - 13 - XIV. WARRANTY AND RETURNS LIMITED WARRANTY Grizzly Imports, Inc. warrants every product it sells for a period of one year on all parts and one year on all electric motors to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or [...]

  • Page 17

    - 14 - XV. PARTS LISTS AND DIAGRAMS A. GEARBOX DIAGRAM[...]

  • Page 18

    - 15 - B. PARTS LIST – GEARBOX DIAGRAM Ref. # Part # Description Ref. # Part # Description 001 002 003 004 005 006 007 008 009 110 011 012 013 014 015 016 017 018 019 020 021 022 023 024 024 PSB15M Cap Screw M5-0.8x20 PLW01M Lock Washer 5mm P1778003 Wheel P1778004 Screw M4-0.7x25mm P1778005 Cover P1778006 Chain P1778007 Grease Fitting P1778008 Sh[...]

  • Page 19

    - 16 - Ref. # Part # Description Ref. # Part # Description 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 P1778101 Base PN03M Nut M8-1.25mm P1778103 Column P1778104 Leadscrew P1778105 Bracket P1778106 Bolt PB20M Bolt M8-1.25x35mm PW01M Flat Washer 8mm P1778109 Lock Handle P1778110 Column Cap P1778111 Handwheel P[...]

  • Page 20

    - 17 - Ref. # Part # Description Ref. # Part # Description 201 202 203 204 205 206 207 208 209 210 211 212 213 P1778201 Motor P1778202 Switch Half P1778203 Switch P1778204 O-Ring P1778205 Screw M3.5-0.6x13mm P1778206 Wire Clamp P1778207 Strain Relief P1778208 Screw M4.5-0.75x13mm P1778109 Cord P1778110 Capacitor P1778111 Switch Cover P1778212 Handl[...]