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Table of contents for the manual
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Page 1
BENCH TOP 10'' TABLE SAW MODEL G5045 INSTRUCTION MANUAL COPYRIGHT ©2000 BY GRIZZLY IINDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED AUGUST, 2000 PRINTED IN USA DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL R[...]
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WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]
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G5045 10'' Bench Top Table Saw -1- Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ..................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ............................................4 2. CIRCUIT REQUIREMENTS 110V OPERATION ............................[...]
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-2- G5045 10'' Bench Top Table Saw SECTION 1: SAFETY Safety Instructions For Power Tools 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORK SHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DON’T FORCE TOOL . It will do the job better [...]
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G5045 10'' Bench Top Table Saw -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and over[...]
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-4- G5045 10'' Bench Top Table Saw Additional Safety Instructions For Table Saws No list of safety guidelines can be com- plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could r[...]
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G5045 10'' Bench Top Table Saw -5- SECTION 2: CIRCUIT REQUIREMENTS 110V Operation The 1 H.P. motor supplied with the G5045, draws approximately 13 amps @ 110V. We recommend a dedicated 15-amp breaker. This should be sat- isfactory for normal use, while providing enough protection against motor damage caused by power surges or overload. Th[...]
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-6- G5045 10'' Bench Top Table Saw SECTION 3: GENERAL INFORMATION We are proud to offer the Grizzly Model G5045 Bench Top Table Saw. The Model G5045 is part of the growing Grizzly family of fine woodworking machinery. When used according to the guide- lines set forth in this manual, you can expect years of trouble-free, enjoyable operatio[...]
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G5045 10'' Bench Top Table Saw -7- Clean up Site Considerations 1. Floor Load: Your G5045 10" Table Saw represents a moderate weight load in a small footprint. Most floors are suitable for the table saw. Some older residential floors may require additional build up to support both machine and operator. 2. Working Clearances: Consider[...]
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-8- G5045 10'' Bench Top Table Saw Piece Inventory After all the parts have been removed from the carton, you should have: • Stand Components • Extension Wings (1) • Table Saw Unit • Hand Wheels (2) • Arbor Wrench (2) • Miter Gauge • 10'' Carbide tipped General Purpose Saw Blade* • Blade Guard • Blade Guard Bra[...]
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G5045 10'' Bench Top Table Saw -9- Figure 2. Attaching feet to stand. The G1022/G1022Z Table Saw is supplied with a heavy-duty stamped steel stand. To assemble the stand: 1. Fasten the plastic feet to all four legs using the M10 - 1.5 x 25mm Hex Bolts, 10mm Flat washers and M10 - 1.5 Hex Nuts sup- plied. See Figure 2. SECTION 4: ASSEMBLY [...]
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-10- G5045 10'' Bench Top Table Saw Figure 4. Adding upper and lower side braces. 3. Attach the short upper and lower side braces to one of the assembled side pan- els. Use the M8 - 1.25 x 16mm Carriage Bolts, 8mm Flat Washers and M8-1.25 Hex Nuts supplied. See Figure 4. Figure 6. Fastening stand to saw body. 6. Level the stand by checkin[...]
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G5045 10'' Bench Top Table Saw -11- 2. Lift the fence over the saw’s table top, ensuring that the rear holding clamp fits over the rear rail. See Figure 9 . Figure 8. Attaching fence locking handle. The rip fence provides a guide which keeps your workpiece aligned parallel to the saw blade. To mount the rip fence: 1. Attach the fence lo[...]
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-12- G5045 10'' Bench Top Table Saw The Model G5045 is shipped with a general pur- pose 10" blade. To install the blade: 1. Disconnect the saw from its power source and remove the table insert by removing the two screws. 2. Raise the arbor to its top position by turning the blade height handwheel. 3. Remove the reverse threaded nut a[...]
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G5045 10'' Bench Top Table Saw -13- 7. Using a straightedge as a guide, align the splitter with he saw blade. See Figure 12 . Use care to ensure that alignment is exact. Failure to do so will result in difficulties when ripping or crosscutting. Figure 12. Aligning the splitter with the blade. 8. Once the splitter is aligned, tighten all f[...]
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-14- G5045 10'' Bench Top Table Saw Rip Fence The fence must engage square to the front rail before the rear clamp locks on the back rail. The rear clamp acts as a secondary lock for fence position. When adjusted correctly, the lever lock begins to apply pressure on the back rail during the last third of its stroke. To adjust the fence: 1[...]
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G5045 10'' Bench Top Table Saw -15- Miter Gauge The miter gauge provides angle-adjustable sup- port for workpieces while cross-cutting with the Model G5045 Table Saw. To adjust the miter gauge: 1. Loosen the clamp knob so the gauge is free to rotate. 2. Slide the miter gauge into one of the two miter slots. 3. Using a square as a guide, a[...]
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3. Advance the collar until it makes contact with the bracket (C). Re-tighten the setscrew. 4. Tilt the blades 15° and return it to the 0° position. Re-check with your straight edge. 5. Re-adjust if necessary. -16- G5045 10'' Bench Top Table Saw Positive Stops The 45° and 90° positive stops ensure that the blade adjustment stops accur[...]
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G5045 10'' Bench -17- Figure 19. 45° check. 3. Adjust the blade angle until the blade con- tacts the square evenly. 4. Advance the collar until it makes contact with the bracket . Figure 20. 5. Line up and fasen the pointer. 6. Reduce the blade tilt angle, then return it to the 45° position. Re-check with your square. 7. Re-adjust, if n[...]
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-18- G5045 10'' Bench Top Table Saw 5. If the blade and square don’t meet proper- ly, loosen screws and adjust the table until the blade and straightedge are properly aligned, front and back. See Figure 22 . 6. Tighten screws and re-check for parallel. Figure 22. Four hex head screws allow blade adjustment.[...]
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G5045 10'' Bench Top Table Saw -19- Once assembly is complete and adjustments are done to your satisfaction, you are ready to test the machine. Turn on the power supply at the main panel. Lift the toggle switch to its ON position. Make sure that your finger is poised to flip the toggle to OFF, just in case there’s a problem. The table s[...]
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-20- G5045 10'' Bench Top Table Saw Figure 26. Plywood blade. 4. Plywood Blade: Used for cutting plywood or veneers. A Plywood blade will have 80+ teeth, a steep alternate top bevel tooth grind and very shallow gullet. See Figure 26. 5. Thin-kerf: Most types of saw blades are available in a thin-kerf style. Used often to reducestock waste[...]
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G5045 10'' Bench Top Table Saw -21- Ripping Ripping, as shown in Figure 26 refers to cuts which follow the direction of wood grain. The rip fence is used to position and guide work through the cutting edge of the saw blade. It is essential, for precision cutting, that the stock to be cut be straight and flat. Otherwise, it can bind agains[...]
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-22- G5045 10'' Bench Top Table Saw SECTION 7: SAFETY ACCESSORIES Pushsticks The use of pushsticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The pushstick provides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same [...]
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G5045 10'' Bench Top Table Saw -23- SECTION 8: MAINTENANCE Lubrication Unpainted Surfaces Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. In a con- tinuous-use environment, expect the bearings to last for several years. With intermittent use, bear- ings can be expected to last much longer. Al[...]
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-24- G5045 10'' Bench Top Table Saw SECTION 9: CLOSURE The following pages contain general machine data, parts diagrams/lists and W arranty/Return information for your Model G5045 10" Bench Top Table Saw. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service[...]
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G5045 10'' Bench Top Table Saw -25- Design Type .................................................................................................... Tilting Arbor Overall Dimensions: With Wings and Guide Bars (W x D x H) ..........................................34 1 ⁄ 2 '' x 19'' x 38'' Table Height From F[...]
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-26- G5045 10'' Bench Top Table Saw[...]
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G5045 10'' Bench Top Table Saw -27-[...]
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410 P5045410 STAND LEG 412 PCB01M CARR BOLT M8-1.25 x 20mm 413 PN03M HEX NUT M8-1.25 414 PW01M FLAT WASHER 8mm 416 P5045416 UPPER BRACKET LONG 417 P5045417 BOTTOM BRACKET LONG 418 P5045418 FOOT PAD 419 P5045419 WRENCH 420 PB18M HEX BOLT M6-1 x 15mm 421 PN01M FLAT WASHER 8mm 422 PB07M HEX BOLT M8-1.25 x 25mm 423 PW01M FLAT WASHER 8mm 424 PN03M HEX N[...]
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G5045 10'' Bench Top Table Saw -29- 001 P5045001 BASE 002 P5045002 SEGMENT GEAR 003 P5045003 LABEL 004 P5045004 SELF TAPPING SCREW 005 P5045005 TENSION HANDLE 006 P5045006 HAND WHEEL 009 P5045009 FIELD ASSY 011 P5045011 SCREW ROD 012 P5045012 DETENT PIN 013 P5045013 SPRING 014 PSB62M CAP SCR M10-1.5 x 12mm 015 P5045015 POINTER BRACKET 016[...]
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-30- G5045 10'' Bench Top Table Saw 210 P5045210 SADDLE 211 P5045211 TOOTHED WASHER 212 PSB15M CAP SCR M5-.8 x 20mm 213 P5045213 ROD 214 P5045214 STRAP 215 PLW02 LOCK WASHER 1 ⁄ 4 " 216 PN01M HEX NUT M6-1 217 P5045217 BRACKET 218 P5045218 BRACKET 219 PN02M HEX NUT M10-1.5 227 PN01M HEX NUT M6-1 228 PW06 FLAT WASHER 1 ⁄ 4 " 2[...]
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G5045 10'' Bench Top Table Saw -31-[...]
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-32- G5045 10'' Bench Top Table Saw Notes[...]
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G5045 10'' Bench Top Table Saw -33- Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg- ligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly?[...]
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CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander ___Spindle/Belt Sander ___Mini Joi[...]
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FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]