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Grizzly G7297 manual

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Table of contents for the manual

  • Page 1

    COPYRIGHT © JUNE, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN CHINA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONF[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grind- ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    TABLE OF CONTENTS SECTION 1: SAFETY ..............................................................................................2 Safety Instructions for Power Tools ....................................................................2 Additional Safety Instructions for Sanders ..........................................................4 SECTION 2[...]

  • Page 4

    -2- G7297 Disc Sander 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. NEVER FORCE TOOL . It will do the job better and safer at the rate for which it was designed. 8. USE THE RIGHT TOOL. DO NO[...]

  • Page 5

    G7297 Disc Sander -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension[...]

  • Page 6

    -4- G7297 Disc Sander 1. BE AWARE OF DISC ROTATION when sanding. 2. KEEP FINGERTIPS AWAY from the mov- ing disc. Serious injury could result if skin contacts abrasives or moving parts. 3. NEVER USE EXCESSIVE FORCE when sanding. Doing this greatly increases the chances of personal injury and motor over- load. 4. ALWAYS FEED THE WORK against the dire[...]

  • Page 7

    G7297 Disc Sander -5- We are proud to offer the Model G7297 Disc Sander. This 12" disc sander is a part of a grow- ing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble- free, enjoyable operation and proof of Grizzly’s commitment to customer satisfact[...]

  • Page 8

    -6- G7297 Disc Sander Amperage Draw The Model G7297 Disc Sander motor is wired to operate at 110V and will draw the following load: Motor Load ............................................10 Amps Plug Type The Model G7297 Disc Sander is supplied with a NEMA 5-15 plug. See Figure 1 for a NEMA 5-15 plug and grounded outlet. DO NOT modify the plug or p[...]

  • Page 9

    G7297 Disc Sander -7- In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur- rent. This tool is equipped with a power cord that has an equipment-grounding prong. The outlet must be properly installed and grounded in accor- dance with all local codes and ord[...]

  • Page 10

    -8- G7297 Disc Sander The following is a list of controls and components on the Model G7297 Disc Sander. Please take time to become familiar with each item and its location. These items will be used throughout the manual and know- ing them is essential to understanding the instructions and terminology used in this manual. 1. Aluminum Disc (Sanding [...]

  • Page 11

    G7297 Disc Sander -9- Unpacking • Motor and Disc Assembly ..........................1 •M iter Gauge ................................................1 • 12" PSA Sanding Disc ................................1 • Manual ........................................................1 The machine is shipped from the manufacturer in a carefully pac[...]

  • Page 12

    -10- G7297 Disc Sander Unsupervised children and visitors inside your shop could receive seri- ous personal injury. Ensure child and visitor safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time. Weight Load The Model G7297 Disc Sander is a small weight load with a sm[...]

  • Page 13

    G7297 Disc Sander -11- General When the table tilt is set to 0˚, the table should be adjusted perpendicular to the sanding disc face. To adjust table tilt: 1 . Using a try square or machinist’s square, set one edge on the table surface and the other against the face of the disc as shown in Figure 3. Note— This can be done with the sandpaper in[...]

  • Page 14

    -12- G7297 Disc Sander The Model G7297 Disc Sander accepts 12" diam- eter cloth or paper-backed PSA sanding discs. These are available in a variety of grits. See the current Grizzly catalog for prices and ordering information. The sanding disc sticks to the surface of the cast iron disc, using the pressure sensitive adhesive backing (PSA) on t[...]

  • Page 15

    G7297 Disc Sander -13- Figure 6 . Removing protective layer. Figure 7. Table aligned with sanding disc. The table must be aligned to the face of the sand- ing disc so that the sandpaper does not rub against the table. To align the table: 1. Loosen the screws that secure the table to the table support bracket. 2. Align the table so that there is a 1[...]

  • Page 16

    Damage to your eyes, lungs, and ears could result from failure to wear safety glasses, a dust mask, and hearing protec- tion while sanding with this machine. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. This section will cover ba[...]

  • Page 17

    G7297 Disc Sander -15- The most efficient way to get a perfect miter is to cut the workpiece slightly long and sand it to the desired dimension. Miter sanding can be done easily with the miter gauge: To perform miter sanding operations: 1. Loosen the knob on the miter gauge and adjust the angle to the desired point. Tighten the knob. 2. Slide the m[...]

  • Page 18

    -16- G7297 Disc Sander Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery. Projectiles from the machine could cause serious eye injury. Wear safety glasses at all times. Serious personal injury could occur if you con- nect your machine [...]

  • Page 19

    G7297 Disc Sander -17- This section contains the following subsections for the Model G7297 Disc Sander: aftermarket accessories, data sheets, wiring diagrams, parts diagrams and list, troubleshooting, and warranty/return information. If you need parts or help in assembling your machine, or if you need operational information, call the service depar[...]

  • Page 20

    -18- G7297 Disc Sander Disconnect power to the machine when perform- ing any maintenance or repairs. Failure to do this may result in serious personal injury. SYMPTOM Motor will not start; fuses or circuit break- ers blow. Motor fails to develop full power (power out- put of motor decreas- es rapidly with decrease in voltage at motor terminals). Mo[...]

  • Page 21

    G7297 Disc Sander -19- Design Type .................................................................................................... Bench Model Overall Dimensions and Specifications: Height ..................................................................................................................14 1 ⁄ 2 '' Width ............[...]

  • Page 22

    -20- G7297 Disc Sander 55 50 51 8 67 1 2 10 29 37 38 34 33 32 36 35 21 39 26 27 25 41 9 67 43 47 63 3 4 62 60 20 49 48 53 19 66 54 14 12 13 57 46 19 21 43A 42 45 28 29 30 21 22 23 24 18 24 0 31 ALW AYS W EA R EYE P RO TE CTION Read manual for important safety instructions before operating this equipment. 58 64 65[...]

  • Page 23

    058 P7297058 NAME PLATE 060 P7297060 ROTATION ARROW 062 P7297062 WAVY WASHER 39MM 063 P7297063 MOTOR 1HP 064 P7297064 READ MANUAL 065 P7297065 DUST WARNING 066 PLW01M LOCK WASHER 5MM 067 PTLW06M EXT TOOTH WSHR 4MM 001 G4255 80 GRIT SANDING DISC 002 P7297002 BASE 003 P6204 BEARING 6204 004 PK23M KEY M5 X 5 X 25 008 PC100A CAPACITOR 100MFD/250V 009 P[...]

  • Page 24

    -22- G7297 Disc Sander Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warran[...]

  • Page 25

    G7297 Disc Sander -23- CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8&qu[...]

  • Page 26

    FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 27

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industr y Leader! Call Today For A FREE Full Color Catalog[...]