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Grizzly G8030 manual

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Table of contents for the manual

  • Page 1

    3 H.P. OVERARM ROUTER MODEL G8030 INSTRUCTION MANUAL COPYRIGHT © 2001 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. PRINTED IN TAIWAN[...]

  • Page 2

    [...]

  • Page 3

    -1- G8030 3 H.P. Overarm Router Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR ALL TOOLS ..................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR OVERARM ROUTERS ..............4 2. CIRCUIT REQUIREMENTS ........................................................................................ 220V OPE[...]

  • Page 4

    -2- G8030 3 H.P. Overarm Router Safety Instructions For Power Tools SECTION 1: SAFETY 5. KEEP CHILDREN AND VISITORS AWAY . All children and visitors should be kept a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL . It will do the job better and safer at th[...]

  • Page 5

    -3- G8030 3 H.P. Overarm Router 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size should be in accor- dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your[...]

  • Page 6

    -4- G8030 3 H.P. Overarm Router Additional Safety Instructions For The Overarm Router 1. ALWAYS USE A GUIDE PIN WHEN ROUTING WITHOUT THE FENCE. 2. DO NOT ROUT STOCK TOO SMALL TO HOLD SECURELY WITHOUT SPECIAL JIGS. Use longer stock and cut to size. 3. ALWAYS TEST ANY NEW TEMPLATE OR SETUP with the machine unplugged, to ensure proper template contact[...]

  • Page 7

    -5- G8030 3 H.P. Overarm Router SECTION 2: CIRCUIT REQUIREMENTS 220V Operation The Model G8030 has a 3 H.P., 3450 R.P.M. motor which requires a 220V single-phase circuit. The cord set enclosed does not have a plug as the style of plug you require will depend upon the type of service you currently have or plan to install. The motor will safely draw [...]

  • Page 8

    We do not recommend the use of extension cords with 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in Section 1: Safety Instruct[...]

  • Page 9

    -7- G8030 3 H.P. Overarm Router SECTION 3: INTRODUCTION We are proud to offer the Grizzly Model G8030 Overarm Router. The Model G8030 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide- lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s [...]

  • Page 10

    -8- G8030 3 H.P. Overarm Router Unpacking Piece Inventory After all the parts have been removed from the carton, you should have: • Overarm Router Unit • Fence • Hardware Box The G8030 Hardware Box contains: Hardware Qty Brake Handle 1 Spacer Set 18 Draw Bar 1 Draw Nut 1 Spindle Wrench Set 1 Safety Guard 1 Safety Guard Shaft 1 Starting Pins 3[...]

  • Page 11

    -9- G8030 3 H.P. Overarm Router Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact.[...]

  • Page 12

    -10- G8030 3 H.P. Overarm Router SECTION 4: ASSEMBLY Beginning Assembly Most of your Model G8030 Overarm Router has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here. TOOLS REQUIRED: You will need a straight-[...]

  • Page 13

    -11- G8030 3 H.P. Overarm Router Air Tubes/Foot Switch Connection The foot switch controls the direction of vertical spindle travel. Step on the switch and the spindle comes down. Step off the switch and the spindle rises from the work area. 1. Turn the yellow switch housing upside down. 2. Insert the three hoses—blue, yellow and orange—through[...]

  • Page 14

    -12- G8030 3 H.P. Overarm Router The air line control is used to check and control air flow to the chip blower. 1. Turn control on and off to see if pressure exists as shown in Figure 6 . 2 . Adjust flow to most effectively remove chips from the line of sight. Figure 5. Lift and turn cap to adjust air pressure. Turn lube valve to lubricate foot swi[...]

  • Page 15

    -13- G8030 3 H.P. Overarm Router Figure 8. Installing the router bit. Bit Installation The Model G8030 Overarm Router uses standard router bits. 1. Place the proper collet on the spindle. You can use 1 ⁄ 4 " or 1 ⁄ 2 " size. 2. Install the nut loosely as shown in Figure 7. Figure 7. Installing collet nut. 3. Slide the base of the rout[...]

  • Page 16

    -14- G8030 3 H.P. Overarm Router Bit Tightening The installed router bit must be carefully tight- ened. Two open end wrenches are supplied with the machine. 1. Place one wrench on the flats of the spindle as shown in Figure 9. 2. Place the second wrench on the collet nut. 3 . Turn until tight. Figure 9 . Tightening the collet nut. Installing the Sh[...]

  • Page 17

    -15- G8030 3 H.P. Overarm Router Installing the Brake Handle The hand brake serves to stop the spindle when repositioning the workpiece. The machine must be turned off before you begin applying the brake to the spindle 1. Slide the brake lever into its hole as shown in Figure 11 . 2. Tighten the hex head nut to hold the brake lever in place. Figure[...]

  • Page 18

    -16- G8030 3 H.P. Overarm Router 3. Tighten the motor mount plate bolts. 4. Check tension. If it is not correct, repeat Steps 1 to 4. Adjusting the Belt SECTION 5: ADJUSTMENTS A slipping belt wastes power, causes control problems and wears the belt out prematurely. You should be able to deflect the belt 1 ⁄ 2 " to 3 ⁄ 4 " with moderat[...]

  • Page 19

    -17- G8030 3 H.P. Overarm Router Spindle Lowering Speed The Model G8030 Overarm Router uses an air valve to control the speed with which the spindle is lowered. 1. Increase or decrease lowering speed, as desired, by turning the knurled knob as shown in Figure 13. 2. We suggest you try different settings until you find the most useful speed to use. [...]

  • Page 20

    -18- G8030 3 H.P. Overarm Router Spindle Base Adjustment The handwheel adjusts the main spindle base up or down, as needed. 1. Unlock the spindle locking handle shown in Figure 18. 2. Turn the handwheel to decrease or increase the spindle base height from the table as shown in Figure 17. 4. Use the locking handle on the other side of the head to lo[...]

  • Page 21

    -19- G8030 3 H.P. Overarm Router Cutting Depth Control Knob The Model G8030 uses a rapid adjusting ring to control the cutting depth of the spindle. There are six settings on the ring. 1. Simply twist the ring to the adjustment that cor- responds with the depth required as shown in Figure 19. 2. Each number has a corresponding bolt that can be adju[...]

  • Page 22

    -20- G8030 3 H.P. Overarm Router SECTION 6: OPERATIONS Test Run Guide Pin Installation Pattern and template cuts are made by sliding the work or template against a guide pin, which may be one of six included with the Model G8030 (three pins, two sizes each). 1. Place the guide pin in its hole in the table as shown in Figure 21. Figure 21. Installin[...]

  • Page 23

    ! -21- G8030 3 H.P. Overarm Router Figure 22. Location of guide pin height lock. Figure 23. “X” equals the diameter of the router bit. Pattern Routing The overarm pin router truly excels in the area of pattern routing. The basic set-up consists of a guide pin and router bit that have the same diam- eter. The guide pin is mounted in the table di[...]

  • Page 24

    -22- G8030 3 H.P. Overarm Router Always use a scrap piece of wood when testing your pattern for the first time. Make sure that the desired results are produced before using expensive project wood. 4. Once all the waste areas have been removed from the pattern, mount them to a piece of medium density fiberboard (MDF). Center and glue the pattern pie[...]

  • Page 25

    -23- G8030 3 H.P. Overarm Router Dust Control The overarm router produces a significant amount of wood dust. Although it does not have a dedi- cated dust collection port, we recommend using a universal dust collector attachment such as the Grizzly G2754. Designed to hold a suction inlet as close to the cutting operation as possible without interfer[...]

  • Page 26

    -24- G8030 3 H.P. Overarm Router SECTION 7: MAINTENANCE Regular periodic maintenance on your Model G8030 Overarm Router will ensure its optimum performance. Make a habit of inspecting your overarm router each time you use it. Check for the following conditions and repair or replace when necessary. 1. Loose mounting bolts. 2. Worn switch. 3. Worn or[...]

  • Page 27

    -25- G8030 3 H.P. Overarm Router Figure 28. Grease cup. Drive Belt Inspect regularly for tension and wear. Check pul- leys to ensure that they are properly aligned. See Pulley/Drive belt sections for proper tension and pulley alignment procedures. Lubrication The only parts on this machine that require peri- odic lubrication are the spindle bearing[...]

  • Page 28

    -26- G8030 3 H.P. Overarm Router The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information for your Model G8030. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service tech[...]

  • Page 29

    -27- G8030 3 H.P. Overarm Router Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DA T A SHEET Design Type ...................................................................................................... Floor Model Overall Dimensions: Table ................................................[...]

  • Page 30

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  • Page 31

    -29- G8030 3 H.P. Overarm Router Ref# Part# Description Ref# Part# Description 001 P8030001 MOTOR 002 PB01M HEX HD BOLT M10-1.5 X 30 003 PLW06M LOCK WASHER M10 004 PW04M FLAT WASHER M10 005 P8030005 KNOB 006 P8030006 COVER 007 PS05M PHLP HD SCR M5-0.8 X 8 008 P8030008 COVER 009 P8030009 MOTOR 010 P8030010 COVER 011 PB42M HEX HD BOLT M5-0.8 X 20 012[...]

  • Page 32

    -30- G8030 3 H.P. Overarm Router Ref# Part# Description 101 P8030101 SPRING 102 PS29M PHLP HD SCR M12-1.75 X 25 103 P8030103 FRAME BODY 104 P8030104 SCREW 105 P8030105 SUPPORTER 106 PS26M PHLP HD SCR M6-1.0 X 20 107 PK34M KEY M5 X 5 X 20 108 P8030108 GEAR POLE 108 P8030109 RING 110 P8030110 KNOB 111 P8030111 KNOB 113 PN09M HEX NUT M12-1.75 114 PLW0[...]

  • Page 33

    -31- G8030 3 H.P. Overarm Router NOTES[...]

  • Page 34

    -32- G8030 3 H.P. Overarm Router Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole writ[...]

  • Page 35

    -33- G8030 3 H.P. Overarm Router CUT ALONG DOTTED LINE 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc/Belt Sander _[...]

  • Page 36

    TAPE ALONG EDGES--PLEASE DO NOT STAPLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]