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Grizzly G8146Z manual

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Table of contents for the manual

  • Page 1

    MO DE L G8 1 4 4Z / G8 1 4 5Z / G8 1 4 6Z V A RI A B L E SP E E D V ER TIC A L MET A L C UT TING B A N D S AW O WNER'S M ANU AL                 [...]

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, e[...]

  • Page 3

    T able of Co n ten ts SECTION 5: ACCESSORIES ......................... 36 SECTION 6: MAINTENANCE ......................... 37    ?[...]

  • Page 4

                          IN TRODUCT I ON F orew ord              [...]

  • Page 5

                            The information contained herein is deemed accurate as of 6/24/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information ma[...]

  • Page 6

                          The information contained herein is deemed accurate as of 6/24/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may [...]

  • Page 7

                            The information contained herein is deemed accurate as of 6/24/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information ma[...]

  • Page 8

                          The information contained herein is deemed accurate as of 6/24/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may [...]

  • Page 9

                            The information contained herein is deemed accurate as of 6/24/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information ma[...]

  • Page 10

                            The information contained herein is deemed accurate as of 6/24/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information ma[...]

  • Page 11

                            Model G8 1 4 4 Z / G8 1 4 5Z Ba s ic Identi f i cat io n A.     B.   ?[...]

  • Page 12

                              Figure 2.     Model G8 1 46 Z Bas i c I dent if i ca tio n ?[...]

  • Page 13

                              Con tr ol Pa nel I dent if i ca tio n Figure 3.             A. [...]

  • Page 14

                             Saf ety Ins tr ucti o ns fo r M ac h i ner y F o r Y our Own Safe t y , Read In str uct io n Man ua l Bef ore Op erat i ng thi s Mach i ne The purpose of safety s ymbols is to at[...]

  • Page 15

                             DISCONNECTING POWER SUPPLY. Always disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is [...]

  • Page 16

                             Saf ety Ins tr ucti o ns fo r M etal Cuttin g Bandsaw s 7. CUTTING FLUID SAFETY.     [...]

  • Page 17

                             220 V Operati o n Full Load Amperage Draw        [...]

  • Page 18

                              Th is ma ch in e pr es e nt s se ri o us inj ur y h a z a rd s to untrained users. Read through this entire manu- al to be come fami liar with the controls and op era - tions b [...]

  • Page 19

                                          [...]

  • Page 20

                                      ?[...]

  • Page 21

                             2.        3.    [...]

  • Page 22

                             c.          ?[...]

  • Page 23

                              SE CTION 4 : O P ERA TIONS Loose hair and cloth - ing could g et c aught in machiner y and c ause seri- ous personal injury . Keep loose clothing and long ha ir away f ro m m ov[...]

  • Page 24

                             Blade T e nsioning Handwhe el :      [...]

  • Page 25

                             Bl ade S electi on            ?[...]

  • Page 26

                             Tooth Set              ?[...]

  • Page 27

                             Blade Pitch (TPI)            ?[...]

  • Page 28

                             Blade Care             ?[...]

  • Page 29

                                   Ch i p Ins pectio n Cha r t      ?[...]

  • Page 30

                             C uttin g Ov ervie w ELECTROCUTION HAZARD This bandsaw is not d esigned to be used with water soluble cutting fluid o r coolant. If need ed, use a sm all amount of oi l- bas ed l[...]

  • Page 31

                             6.             ?[...]

  • Page 32

                            4.       ?[...]

  • Page 33

                             A dj us ti n g Bla de Gui d e s         [...]

  • Page 34

                              5.       Figure 29      [...]

  • Page 35

                            Bl ade W e ld i n g           ?[...]

  • Page 36

                            3.           ?[...]

  • Page 37

                            9.           ?[...]

  • Page 38

                            SE CTION 5 : A CC E SS O RIE S  Model M ate rial L ength Width TPI / S t yle        ?[...]

  • Page 39

                              SE CTION 6 : MAINT EN A NC E Alwa ys disconnect power to th e mac hin e be for e per forming maintenanc e. Failure to do this may result in serious pe rson - a l i n j u r y. ?[...]

  • Page 40

                            Lubrication           ?[...]

  • Page 41

                                  ?[...]

  • Page 42

                              Motor & Electrical (continued)       ?[...]

  • Page 43

                              T e nsio ning / Repl ac i n g V - Belts    ?[...]

  • Page 44

                             Wheel Al i g nmen t         [...]

  • Page 45

                             Checking Wheel Coplanarity 1.      2.    ?[...]

  • Page 46

                            Al ign i n g T able T o Blad e    ?[...]

  • Page 47

                             5.            ?[...]

  • Page 48

                             COLOR KEY Bk Black Wt White Gn Green Rd Red Bu Blue Yl Yellow RM5G 220V 3-PH Tc2 Ta2 Ta1 Tb1 Tc1 12V Vin GND Iin FM+ AM+ Y2 R S T U V W Y1 CME X4 X3 X2 X1 X6 C0M X5 REV COM FWD F[...]

  • Page 49

                              G8 1 4 4 Z / G 8 1 4 5Z Electr ic al Compo nen ts Figure 58.       ?[...]

  • Page 50

                             G8 1 4 6Z Electr ic al & Con tro l Wi r i n g Dia gra m 220V Single-Phase Power NEMA 6-15 Plug (As Recommended) Hot Hot 220 VAC Ground COLOR KEY Black Wt White Gn Green Rd Re[...]

  • Page 51

                              G8 1 4 6Z In ve r ter Wi r i n g Diag ram COLOR KEY Bk Black Wt White Gn Green Rd Red Bu Blue Yl Yellow RM5G 220V 3-PH Tc2 Ta2 Ta1 Tb1 Tc1 12V Vin GND Iin FM+ AM+ Y2 R S T U V W[...]

  • Page 52

                             G8 1 4 6Z Electr ic al Compo nen ts Figure 63.       ?[...]

  • Page 53

                             The motor wiring shown here is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box. If motor rotates i[...]

  • Page 54

                              COLOR KEY Bk Black Wt White Gn Green Rd Red Bu Blue Yl Yellow 1 4 2 1 4 2 NO NC ON OFF Annealing Button Welding Button Sensor Left Welding Clamp Right Welding Clamp 220V Transfo[...]

  • Page 55

    -53 - G 8 14 4 Z / G 8 14 5 Z / G 8 14 6 Z (Manufa ctured Since 6/1 1 ) SE CTION 8 : P A RTS G8 1 4 4 Z Cabi ne t Brea k do wn & Pa r ts Li st & ' ( ) * + , - . &% && &' &( &) &* &+ &, &- &. '% '& '' '( ') '* '+ ', '- &. '% R[...]

  • Page 56

                            G8 1 4 4 Z T able & Gui des Brea k do wn & Pa r ts Li s t REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PSB15M CAP SCREW M5-.8 X 20 113 PSB31M CAP SCREW M8-1.25 X 25 1[...]

  • Page 57

                             G8 1 4 4 Z Dri v e Sy stem Break do w n 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 233 235 241 22[...]

  • Page 58

                             G8 1 4 5Z Cab i net Break do w n & P arts L is t KEYPAD MPM RPM T.S FUN PROG DATA STOP RUN RESET 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 19[...]

  • Page 59

                              G8 1 4 5Z T able & Gu ides Break do w n & Pa r ts Li s t REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PSB15M CAP SCRE W M5-.8 X 20 113 PSB31M CAP SCREW M8-1.25 X 25[...]

  • Page 60

                             G8 1 4 5Z Dr i v e Sy st em Brea k do wn 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 233 235 236 2[...]

  • Page 61

                              G8 1 4 6Z Cabi ne t Break do w n & P arts L is t KEYPAD MPM RPM T.S FUN PROG DATA STOP RUN RESET 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 19 [...]

  • Page 62

                             G8 1 4 6Z T ab le & Lo we r Gui de Brea k do wn & Pa r ts Li s t REF PART # DESCRIPTION REF PART # DESCRIPTION 101 PSB15M CAP SCRE W M5-.8 X 20 109 PLW06 LOCK WASHER 5/8 [...]

  • Page 63

                             G8 1 4 6Z Mot or & Lo w er Whe el Brea k do wn & Pa r ts Li s t REF PART # DESCRIPTI ON REF PART # DESC RIPTION 201 P8146Z201 WHEEL TIRE 211 PB73M HEX BOLT M10- 1.5 X 50 [...]

  • Page 64

                              G8 1 4 6Z Gui de P os t Break do w n & P arts L is t 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 REF PART # DESCRIPTI[...]

  • Page 65

                             G8 1 4 6Z Upper Wheel Brea k d o wn & P arts Li s t 603 604 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 605 612 613 614 REF PART # DESCRIPTION REF PART # [...]

  • Page 66

                             W el der St ati o n Break do w n 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 3[...]

  • Page 67

                             W el der St ati o n Pa r ts Li s t REF PART # DES CRIPTION REF PART # DES CRIPTION 301 PB96 HEX BOLT 1/4-20 X 4 326 PS11M PHLP HD SCR M6-1 X 16 302 P8144Z302 TRANSFORMER BRACKET [...]

  • Page 68

                             401 402 403 404 405 406 407 408 409 410 411 Label P la cemen t & L is t Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST ma[...]

  • Page 69

    CUT ALONG DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # __[...]

  • Page 70

    T APE A LONG EDGES- - PLEASE D O N OT ST APLE FOLD ALONG DOT TED LINE FOLD ALONG DOT TED LINE GRI Z ZL Y IN DUST RIAL , IN C. P . O. BO X 20 6 9 BEL LINGHAM, W A 98227 - 20 69 Pla ce Stamp Here N a m e _______________________________ S t r e e t _______________________________ C i t y ______________ S t a t e______Z i p ______ Send a Grizzly Catalo[...]

  • Page 71

                    1 ye ar       ?[...]

  • Page 72

    B uy D ir ect and S ave with G r izzl y ® – Tr usted, Pr oven and a G r eat V alue ! ~Since 1983~ ORDER 24 HOURS A DA Y! 1-800-523-4777 Visit Our Website Today For Current Specials![...]