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Grizzly G9922 manual

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Table of contents for the manual

  • Page 1

    MO DE L G9922 O SC IL L A TING SP IN DL E S AN DE R O W NER'S M ANU AL COPYRIGHT © 20 00 BY GRIZ ZL Y INDUSTRIAL, INC. REVISED MARCH , 201 0 ( JB) W AR NI NG : NO PO RTI ON OF TH IS MAN UAL M A Y BE REPR ODU CED IN AN Y S HAPE OR FO RM WI THO UT THE WR IT TE N A PPROV AL O F G RIZ Z L Y IN DUS TRI AL , I NC.  [...]

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsib[...]

  • Page 3

    T able of Con ten ts INTRODUCTION ............................................................................................................................... 4  ?[...]

  • Page 4

    -4- G9922      IN TRODUCT ION F or ew ord We are proud to offer the Model G9922 Oscillating Spindle Sander . This machine is part of a grow- ing Grizzly family of fine woodworking machinery . When used according to the guidelines set forth in this manual, you can expect years of trouble-free, en[...]

  • Page 5

    G9922        -5- Figure 1. Identification. A. Sanding T able B. Sanding Drum C. T able Angle Lock Knob D. Machine Base E. Machine Stand F. ON/OFF Switch G. T able Miter Slot H. Miter Gauge Id entificat ion B C D E F G A H[...]

  • Page 6

    -6- G9922        The information contained herein is deemed accurate as of 6/15/2008 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 1 OF 2 Model G9922 MACHINE DATA SHEET [...]

  • Page 7

    G9922        -7- The information contained herein is deemed accurate as of 6/15/2008 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. PAGE 2 OF 2 Model G9922 Spindle Info Spindl[...]

  • Page 8

    -8- G9922        4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY . Machinery noise can cause permanent hearing loss. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry that can catch in moving parts. Wear protective hair covering to contain long hai[...]

  • Page 9

    G9922        -9- 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN/VISITORS AWAY. Keep all children and visitors away from machinery. When machine is not in use, disconnect it from po[...]

  • Page 10

    -10 - G9922        Ad d it io n al Sa fe t y I ns tr u ct io ns F or Spindle Sanders 1. BE AWARE OF SPINDLE rotation when sanding. 2. KEEP FINGERTIPS AWAY from the mov- ing spindle. Serious injury could result if skin contacts abrasives or moving parts. 3. NEVER USE EXCESSIVE FORCE when sanding.[...]

  • Page 11

    G9922        - 11 - Figure 2. T ypical 5 - 1 5 plug and rec eptacle . Grounding Prong is Longest of the Three Prongs Current Carrying Prongs Grounded Outlet 1 1 0 V Opera tio n Full Load Amperage Draw This machine draws the fol lowing amps under maximum load : Amp Draw ..........................[...]

  • Page 12

    -12 - G9922        Wear safety glas ses dur- ing t he entire setup pro - cess ! Th is mac hin e pr es ent s se ri ous i nju r y ha z ar ds to untrained use rs. Read through this entire manu- al to become familiar with the controls and op era - tions b efore star ting th e machin e ! Setup S afet[...]

  • Page 13

    G9922        -1 3 - In ven t or y The followi ng is a description of the main c ompo - nents shipped with y our ma chine. La y the compo - nents out to inv entory them. Note : If y ou can ' t find an item on this list, check the mounting loc ation on the mac hine or examine the packaging ma[...]

  • Page 14

    -14 - G9922      Hard wa re Rec ogn it io n Ch ar t[...]

  • Page 15

    G9922        -15 - Floor Load Ref er to the Machine Dat a She et for the w eight and foot prin t s pec ifi cati ons of your mac hine. Some residential floors may require additional reinf orcement to suppor t both the machine and operator . Placement Location Consider existing and anticipated nee[...]

  • Page 16

    -16 - G9922        Although not required, you may c hoose to mount your new machine to the floor . Be cause this is an optional step and flo or materials may va r y , floor mounting hardwar e is not included. Generally , you can either bolt you r machine to the floor or mount it on machine mou n[...]

  • Page 17

    G9922        -17 - Ass em bly Assembly for the M odel G9922 c onsists of put- ting together the machine stand, attaching the machine to the st and, then inser ting the s anding spindl e . T o assembl e t he machine : 1. L a y out t wo legs, one upper brace and one lower brace, then connect them [...]

  • Page 18

    -18 - G9922       7. In each corner of the sander base, line up the holes in the sander and both upper braces, then insert one M8-1.25 x 16 carriage bolt, as shown in Figure 14 . Secure it with a 10mm washer , 8mm lock washer , and one M8-1.25 hex nut. Do not yet fully tighten the hard- ware. Fi[...]

  • Page 19

    G9922        -1 9 - 10. Place the sanding drum into the spindle and thread it by turning it counterclockwise ( Figure 16 ). 11. T o easily access the spindle nut, move the dust cover out of the way by removing the two hex bolts that secure it to the machine base ( Figure 17 ). Figure 16. Inserti[...]

  • Page 20

    -20 - G 9922       5. Turn the machine OFF . 6. Remove the switch disabling key , as shown in Figure 19 . T est Ru n Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The mot[...]

  • Page 21

    G9922        - 2 1- SE CTION 4 : OP ERA TIONS Damage to your eyes and lungs could re sult from using this machine without prop er pro - tective ge ar . Alwa ys wear safet y glasse s and a respirator when ope rating t his machine. NO T ICE If y ou h a ve never use d this type of machine or e quip[...]

  • Page 22

    -22- G9922       T able Ti lt The table on the Model G9922 can be tilted up to 45° for sanding bev eled edges. To tilt the table: 1. DISCONNECT SANDER FROM POWER! 2. Loosen the two lock knobs, located on each side of the table tilt assembly ( Figure 22 ). Figure 22. T able lock knobs. 3. Adjust[...]

  • Page 23

    G9922        -2 3 - Con t ou r Sa nd in g To sand a workpiece: 1. DISCONNECT SANDER FROM POWER! 2. Adjust the table tilt, if desired. 3. Ensure that the spindle hex nut is secured tightly and that the work area is free of obstructions and obstacles. 4. Connect the sander to power , turn ON the s[...]

  • Page 24

    -24 - G 9922       San di ng Slee v e The s anding sleeves on the Model G9922 can be replaced when the y bec ome worn or damaged. To replace sanding sleeves: 1. DISCONNECT SANDER FROM POWER! 2. Use a 19mm wrench on the sanding drum base nut to keep the spindle from turning ( Figure 29 ). 3. Remo[...]

  • Page 25

    G9922        -25 - SE CTION 5 : A CC E SSO RIE S ACCESSORIES T20501—Face Shield, 4" Crown, Clear T20502—Face Shield, 7" Crown, Clear T20448—Economy Clear Safety Glasses T20452—"Kirova" Anti-Reflective Glasses T20456—"Dakura" Clear Safety Glasses H0736—Sh[...]

  • Page 26

    -26 - G9922       Figure 35.  SHOP FOX ®   G7314—Heavy-Duty SHOP FOX ® Mobile Base        ?[...]

  • Page 27

    G9922        - 2 7- SE CTION 6 : MA INTE NA NCE Alwa ys disconnect power to th e ma chi ne b efo re per forming maintenance. Failure to do this may result in se rious p erson- a l i n j u r y. For optimum per formance from your machine, follow this maint enance s chedule and refer to an y spec i[...]

  • Page 28

    -28 - G9922      Figure 39. Ball Oiler (dust cover removed for clarity). Ball Oiler (Figur e 39)             ?[...]

  • Page 29

    G9922        -2 9 - Re view the troubleshooting and proc edures in this section to fix or adjust your machine if a prob lem dev el - ops. If you need replacement part s or y ou are unsure of your repair skills, then f eel fr ee to call our T echnical Suppor t at (5 70 ) 5 46 -96 63. SE CTION 7 :[...]

  • Page 30

    -30 - G9922        White Neutral Black Hot Green Ground 110 VAC 5-15 Plug Ground Ground Ground View this page in color at www.grizzly.com. W ARNING! SHOCK HAZARD! Disconnect power before working on wiring. MOTOR 110V ON/OFF Switch (Viewed from behind) Start Capacitor 250MFD 125VAC Start Capacito[...]

  • Page 31

    G9922        - 31- P ar ts Break do wn 56 52 51 50 62 60 61 59 58 57 64 68 39 67 69 53 54 70 51 52 71 72 73 79 48 76 74 41 41 30 51 52 78 10 41 51 52 78 10 85 83 84 43 44 42 30 87 39 40 86 86-1 52 80 82 59 18 81 77 38 34 35 36 37 33 30 31 32 28, 28V2* 20 19 18 17 55, 55V2* 6 5 7 23 22 97 21, 21V[...]

  • Page 32

    - 32- G9922        REF PART # DESCRIPTION REF PART # DESCRIPTION 5 P9922005 FLAT KEY 100 x 356 x 2 55V2 P6005ZZ BALL BEARING 6005ZZ V2.12.01 6 P9922006 CONNECTION PLATE 56 PCAP11M CAP SCREW M8-1.25 X 16 7 P9922007 WORM GEAR SHAFT 57 PS62M PHLP HD SCR M6-1 X 30 8 P9922008 PINION GEAR 58 P9922058 [...]

  • Page 33

    CUT ALONG DOTTED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # ___[...]

  • Page 34

    T APE ALONG EDGES- -PLE ASE D O N OT ST AP LE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRI ZZ L Y I NDUSTR IAL , INC. P .O. BOX 20 6 9 BEL LINGHAM, W A 98227 -2069 Pla ce Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i ty ______________ S t a t e ______Z i p ______ Send a Grizzly Catalog to a f[...]

  • Page 35

    W AR RANT Y A ND R ETU RNS Grizzly Industrial, Inc . wa rrants e very product it sells for a period of 1 y ear to the original pu rchaser from the dat e of purchase. T his warranty does not apply to defects due dir ec tly or indirectly to misuse, abuse, negligence, accidents, repairs or alte rations or lack of maintenance . This is Grizzly’ s sol[...]

  • Page 36

    B uy D ir ect and S ave with G r izzl y ® – Tr usted, Pr oven and a Gr eat V alue ! ~Since 1983~ ORDER 24 HOURS A DA Y! 1-800-523-4777 Visit Our Website Today For Current Specials![...]