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Grizzly G9986 manual

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Table of contents for the manual

  • Page 1

    MO DE L G99 8 6 8 " D RIL L P R E SS INSTR UCTION M ANU AL COPYRIGHT © APRIL , 20 0 6 BY GRIZ ZL Y INDU STRIAL , I NC. W AR NI N G : N O POR T IO N OF TH I S MA NUAL MA Y B E REPR OD UCE D IN A NY S HAPE OR FOR M WI TH OU T TH E WR IT TE N A PPROV AL OF GR I Z ZL Y I ND US TR IAL , IN C. #TR81 9 4 PRINTED IN CHIN A[...]

  • Page 2

     ?[...]

  • Page 3

    T able of Con ten ts INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info .............................[...]

  • Page 4

    -2 - Mo del G998 6 8" Drill Press If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the locat[...]

  • Page 5

    Model G9 986 8 " Drill Press -3 - Mach i ne Data She et Design Type .................................................................................................... Bench Model Overall Dimensions: Table Size .................................................................................................. 7'' Diameter Overall Hei[...]

  • Page 6

    - 4- M odel G99 86 8" Dr ill Pr ess 6 7 8 3 4 2 5 Identi fi cat ion Figure 1. Right-side controls. Figure 2. Left-side controls. Refer to the list below and Figures 1 & 2 to become familiar with the drill press controls. 1. Power Switch : Turns motor ON/OFF . 2. Belt Tension Lock: Locks motor in place. 3. Table Height Lock : Locks/unlocks [...]

  • Page 7

    Model G9 986 8 " Drill Press -5 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO N OT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-slip f[...]

  • Page 8

    - 6 - Mod el G998 6 8" Drill Press 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure oper - ation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis- tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switc[...]

  • Page 9

    Model G9 986 8 " Drill Press - 7 - 1 . EYE / F ACE / HAN D PROTECTIO N. A fa ce shield used with safety glasses is rec - ommended. Alwa ys keep hands and fin - gers awa y from the drill bit. Never hold a workpiece by hand while drilling ! DO NOT wea r gloves when op erating the dr ill. 2 . S EC U R I NG BI T . Pro pe rl y t i gh ten and secure[...]

  • Page 10

    -8- Model G9 986 8 " Drill Press S E C T I O N 2: C I R C U I T R E Q U I R E M E N T S Figure 3. T ypical 5 - 1 5 plug and receptacle. Serious person al injur y could occur if you connect the machine to the power source before y ou have completed the set up pro - cess . DO N OT connect the machine to th e power source until instructe d to do [...]

  • Page 11

    Model G9 986 8 " Drill Press -9 - The Model G9986 was carefully packed when it left our warehouse . If you discov er the machine is damaged af ter you ha ve signed for delivery , please immed iately cal l Cus tomer Ser vice at ( 5 7 0 ) 546- 9 66 3 for advice. Sav e the c ontainers and all packing materials for possible inspec tion by the c ar[...]

  • Page 12

    - 1 0 - Model G9986 8" Drill Press The unpaint ed sur faces are coat ed with a wax y oil to protect them from corrosion d uring ship - ment. Remov e this prot ec tive c oating with a so l - ven t cleaner or citrus -based degreaser such as Grizzly’ s G 7895 Degreaser . T o clean thoroughly , some parts ma y need to be remov ed. F or opti - mu[...]

  • Page 13

    Model G9 986 8 " Drill Press - 1 1 - 3. Slide the headstock onto the top of the col- umn, center it over the base, and tighten the two setscrews shown in Figure 7 . Figure 7. Setscrews for tightening headstock to column. 4. Thread the three downfeed handles into the pinion hub and use the included wrench to tighten them, as shown in Figure 8 .[...]

  • Page 14

    - 1 2 - Mod el G998 6 8" Drill Press T est Ru n Wear safety glasses whenever starting or using machine. Failure to comply may result in serious personal injury. Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Once assembly is complete, you understand the safety instructions, and the work area is cleared[...]

  • Page 15

    Model G9 986 8 " Drill Press - 1 3- Ins tal l in g / Remo vi n g Dr il l Bi ts Drill b its installed in t he c huck must be tight enough to not c ome loose during o peration. T o install a drill bit : 1. UNPLUG THE DRILL PRESS! 2. Open the drill chuck wide enough to accept the shank of the drill bit. 3. Insert the drill bit as far as possible [...]

  • Page 16

    - 1 4 - Mo del G998 6 8" Drill Press Figure 15. Loosening lock knob. The belt must be moved to change speeds. A chart under the belt cover shows the belt position needed for a given speed. To change speeds : 1. UNPLUG THE DRILL PRESS! 2. Loosen the lock knob (shown in Figure 15 ) to take tension off of the V-belt . Ch ang i ng Spe eds 3. Find [...]

  • Page 17

    Model G9 986 8 " Drill Press - 1 5- The Model G9986 is designed for drilling holes in wood or metal. The basic operation of a drill press is lining up your drill bit with the intended hole location, turning the drill press ON , and using the downfeed handles to move the spinning drill bit into the workpiece. For safe operation and optimum resu[...]

  • Page 18

    - 1 6 - Model G9 986 8" Drill Press Ch oos i ng Spe eds T w i s t / B r a d P o i n t D r i l l B i t s S o f t W o o d H a r d W o o d P l a s t i c B r a s s A l u m i n u m M i l d S t e e l 1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500[...]

  • Page 19

    Model G9 986 8 " Drill Press - 1 7 - SE CTION 5 : A C CE SS ORIE S Figure 21. Model G8233 Keyless Drill Chuck. G8233— 3 ⁄ 8 " Keyless Drill Chuck JT #33 Industrial grade keyless chucks are excellent for quick bit changes. Knurled grips and exceptional accuracy make these chucks an indispensable part of any shop. G2500—20-PC Regular [...]

  • Page 20

    - 1 8- Mo del G998 6 8" Drill Press Alwa ys disc onnect power to th e ma ch in e be fo r e per forming maintenance . Failure to do t his may result in serious person - al injury . Cleaning the Mo del G99 86 is relatively easy . V acuum excess wood chips and sawdust, and wipe off the remaining dust with a dr y cloth. If an y resin has built up,[...]

  • Page 21

    Model G9 986 8 " Drill Press - 1 9- This sec tion is provided for your c onv enience — it is not a substitute for the Grizzly Ser vice Depar tment. If you need help troublesho oting, you need replacement par ts, or you are unsure of how to per form the pro - cedures in this sec tion, then feel free to call our T echnic al Suppor t at ( 57 0)[...]

  • Page 22

    -20- M odel G99 86 8" Drill Press Symptom Possible Cause Possible Solution Machine vibrates excessively or is unusually noisy. 1. Motor or component is loose. 2. Belt is slapping belt cover. 3. V-belt is worn or is loose. 4. Motor fan is rubbing on fan cover. 5. Pulley is loose. 6. Machine is incorrectly mounted to the workbench, or the workbe[...]

  • Page 23

    Model G9 986 8 " Drill Press - 21 - Figure 23. Quill lash set screw. The M odel G998 6 features a lash adjustment set screw for the quill. Quill lash is the freeplay in the quill as it mov es up and down. Having too much lash in the quill makes t he quill prone to vibration and runout. Setting t he quill lash too tig ht makes it dif ficult to [...]

  • Page 24

    -22- Model G9986 8" Drill Press Figure 25. Loosening cover and jam nut 3. While holding the spring lock cover against the side of the head stock so the cover stays splined with the locking lug; loosen the jam nut and loosen the cover nut approximately 1 ⁄ 4 " (see Figure 25 ). 5. Pull the cover outward just enough to disengage the sprin[...]

  • Page 25

    Model G9 986 8 " Drill Press -23- Elect ri cal Com ponen ts Figure 27. Motor wiring inside junction box. Figure 26. Power switch assembly.        ?[...]

  • Page 26

    -2 4- M odel G99 86 8" Dr ill Pr ess G9 98 6 P ar ts Break do wn                                            [...]

  • Page 27

    Model G9 986 8 " Drill Press -25- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P9986001 BASE 39 PB03M HEX BOLT M8-1.25 X 16 2 P9986002 COLUMN 40 P9986040 MOTOR PULLEY 3 PB09M HEX BOLT M8-1.25 X 20 41 P9986041 SET SCREW M6-1 x 10 3-1 PW01M FLAT WASHER 8MM 42 P9986042 PULLEY COVER 4 P7942004 CLAMPING SLEEVE 43 PW03M FLAT WASHER 6MM 5 P9986005[...]

  • Page 28

    -26- Mo del G998 6 8" Drill Press Grizzly Industr ial, Inc. warrants ev er y produ ct it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not ap ply to defects due directly or indirectly to misuse, abuse, negligence, accid ents, repairs or alterations or l ack of maintenance. This is Grizzly?[...]

  • Page 29

    CUT ALONG DOT TED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email ________________________ Invoice # __[...]

  • Page 30

    T APE ALONG EDGES - -PLE ASE DO NOT ST APLE FOLD ALONG DOT TED LINE FOLD ALONG DOT TED LINE GRI Z ZL Y I NDU STRI AL , I NC. P .O . BOX 2 0 69 BELLING HAM, W A 9 82 27 -20 6 9 Place Stamp Here N a m e _______________________________ S t r e e t_______________________________ C i ty ______________S t a t e ______Z i p ______ Send a Grizzly Catalog t[...]

  • Page 31

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  • Page 32

    Buy Direct and Save with Grizzly ®: Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industr y Leader! Call Today For A FREE Full Color Catalog[...]