Grizzly H7762 manual

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Table of contents for the manual

  • Page 1

    MO DE L H 7 7 62 HEA V Y D UT Y T OO L GRINDE R O WNER'S MANU AL COPYRIGHT © NOVEMBER, 20 05 B Y GRIZZL Y I NDUSTRIAL, INC. W AR NI NG : NO PORT IO N O F TH IS MA NUAL M A Y BE REPR ODUC ED IN ANY SH APE OR FO RM WIT HOU T T HE WRI T TEN APPROV A L O F GR IZ ZL Y IN DUS TRI AL , I NC. #JK7 709 PR INT ED IN CHINA[...]

  • Page 2

    Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.[...]

  • Page 3

    T able of Con ten ts INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info .............................[...]

  • Page 4

    -2 - H7762 Hea v y Duty T ool Grinder If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O T echnical Documentation Manager P .O. Box 2069 Bellingham, W A 98227-2069 We stand behind our machines. If you have any service questions or parts requests, please call or write us at the loc[...]

  • Page 5

    H77 62 Heavy Dut y T o ol Grinder -3 -              ?[...]

  • Page 6

    - 4- H77 62 Heav y Dut y T ool Grind er Figure 1. H7762 Identification. A. Flexible Work Light B. Grinder Body C. Water Cup D. Water Valve E. Water Pipe F. Work Table G. Water Tray H. Two-Way Power Switch I. Work Table Lock Handles (rear handles not shown) J. Work Table Angle Gauge K. Miter Gauge L. Grinding Wheel Identi fi cat ion A H F K C L D E [...]

  • Page 7

    H77 62 Heavy Dut y T o ol Grinder -5 - 4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage. 5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to con - tain long hair and wear non-slip fo[...]

  • Page 8

    - 6 - H 7762 Hea v y Duty T ool Grinder 7. ONLY ALLOW TRAINED AND PROP- ERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood. 8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe dis - tance from the work area. 9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switche[...]

  • Page 9

    H77 62 Heavy Dut y T o ol Grinder - 7 - Ad di ti on a l S af et y In st ru ct io ns Fo r G ri nde rs 6. LUNG PROTECTION. Grinding produces hazardous dust, which may cause long- term respiratory problems if breathed. Always wear a NIOSH approved dust mask or respirator when grinding. 7. WHEEL DIRECTION. Only grind on the downward side of the wheel. [...]

  • Page 10

    -8 - H77 62 Heavy Dut y T ool Grinder Figure 2. T ypic al t ype 5 - 1 5 plug and receptacle. Serious p ersonal injur y could oc cur if you connect the machine to t he power source before y ou have completed the set up pro - cess . DO NOT connec t the machine to the power source until instructe d to do so. 1 1 0 V Operat ion Am per age Dr aw The Mod[...]

  • Page 11

    H77 62 Heavy Dut y T o ol Grinder -9 - SE CTION 3 : SET U P W e ar safety glas ses dur- ing t he entire set up pro - cess ! Th is m ac hine p re sen ts se ri ous i nju r y ha z ar ds to untrained users . Read through t his entire manu - al to b ecome familiar with the controls and op era - tions before st arting the machine ! Set U p Saf ety Th e M[...]

  • Page 12

    - 1 0 - H77 62 Heavy Dut y T ool Grinder In ve nt or y After al l the par ts h av e been upacked, you should ha ve the following items: Inv entor y (Figur e 3 ) Q ty A. Grinder Body .............................................. 1 B. Shaft End Bushings .................................... 2 C. Work Table Angle Gauges ......................... 4 D. [...]

  • Page 13

    H77 62 Heavy Dut y T o ol Grinder - 1 1 - Hard wa re Rec ogn it ion Cha r t[...]

  • Page 14

    - 1 2- H77 62 Heav y Dut y T ool Grind er Wo rkb enc h Load Ref er to the Machine Data Sheet for t he weight and foot print sp ecific ations of your mac hine. Some workbenches ma y require additional re in - forcement to supp ort the machine . Wo rki ng Cle ara nce s Working clearances can be thought of as the distances between machines and obstacl[...]

  • Page 15

    H77 62 Heavy Dut y T o ol Grinder - 1 3- Mou n tin g The Mo del H77 62 weighs 92.5 lbs. Make sure the workben ch on which you plan t o mount the grinder is sturdy enough to hold the weight of the machine and a ny downward pressure that may be applied during operation. The w orkb ench should ha ve a lev el sur face and be heavy , or attache d to the[...]

  • Page 16

    - 1 4 - H 7762 Heavy Duty T ool Grinder Gr in di ng Wheels The Model H7762 featu res t w o T ype 50 plate- mounted grinding wheels t hat must be at tached to the grinder body b ef ore an y opera tion of the machine. Compone nts a nd H ardware Required Qt y Grinder Unit ....................................................... 1 Type 50 Plate-Mounted [...]

  • Page 17

    H77 62 Heavy Dut y T o ol Grinder - 1 5 - 2. Align the angle gauge so that the pointer at the bottom of the gauge is pointing at 0º. 3. Tighten the lock handle further so that the angle gauge does not move. 4. Repeat Steps 1-3 for the other three angle gauges. 5. Place a work table on a pair of angle gauges- so that the bolts on the underside of t[...]

  • Page 18

    - 1 6 - H 7762 Heavy Duty T ool Grinder SE CTION 4 : OP ERA TION Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. All grinding wheels have the potential of breaking apart during operation, causing serious personal injury or death! Always stand to the side of the grinder when turn - ing it ON and wear the prop[...]

  • Page 19

    H77 62 Heavy Dut y T o ol Grinder - 1 7 - Gr in di ng Ti ps Operati ng Gri nder The grinder is a saf e tool when used properly . In addition to the sa fety instr uctions in t his manual , the most impor tant s af ety consideration is to use common sense at all times. What ma y be oka y in one situation, may not be saf e in anothe r . Rea d and unde[...]

  • Page 20

    - 1 8- H7762 Hea v y Duty T ool Grinder Wheel Care Wheel D res si ng A large part of your safety while grinding depends on the condition of the grinding wheel. A wheel in poor condition may break apart during rotation, causing serious injury. To properly care for your wheel, follow these tips: • Always transport, store and handle wheels with care[...]

  • Page 21

    H77 62 Heavy Dut y T o ol Grinder - 1 9 - The Model H7762 only accepts Type 50 wheels with a 1 1 ⁄ 4 " bore. Aluminum oxide and silicon carbide wheels are marked in a somewhat uniform manner by all major manufacturers. Understanding these mark - ings will help you understand the capabilities of various wheels. Always refer to the manufactur [...]

  • Page 22

    -20- H7762 Hea v y Duty T ool Grinder Figure 9. Wheel bolt mounting order. Arbor Grinding Wheel 1st Bolt 2nd Bolt 4th Bolt 3rd Bolt 5. Slide the new grinding wheel onto the arbor. Be sure not to bump or scratch the wheel as it may dent, crack or otherwise damage the wheel. 6. Align the large holes in the grinding wheel with the screw holes in the c[...]

  • Page 23

    H77 62 Heavy Dut y T o ol Grinder - 21 - H5944 — # 0 Wheel Dresser H5945 — #1 Wheel Dresser H5946 — # 2 Wheel Dresser These wheel dressers expose new grains for aggressive cut ting on all types of grinding wheels. The st ar wheels and disc s are hardened steel , and t he cast iron handle provides st abiliz ing mass f or b etter control. Av ai[...]

  • Page 24

    -22- H 7762 Hea v y Duty T ool Grinder SE CTION 6 : MA INTEN ANC E The grinding wheel should be visually inspected before ev er y use. T ake c ar e in storing grinding wheels to keep them free from poten tial dam - age due to being dropped or having othe r items dropped on them. Store all grinding wheels in a dr y location. T yp e 50 grinding wheel[...]

  • Page 25

    H77 62 Heavy Dut y T o ol Grinder -23- Revie w the troubleshooting and procedures in this section to fix y our machine if a problem de velops. If y ou need replacement par ts or you ar e unsure of your repair skills, then feel free to c all our T echnical Suppor t depar tment at (57 0) 54 6- 9663. SE CTION 7 : S ER VICE T rou bles hoo ti ng SYMPTO [...]

  • Page 26

    -2 4- H7762 Hea v y Duty T ool Grinder                                                 ?[...]

  • Page 27

    H77 62 Heavy Dut y T o ol Grinder -25- REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PH7762001 SHAFT END BUSHING 36 PH7762036 CORD BUSHING 2 PN15M HEX NUT M18-1.5 37 PH7762037 MOTOR BASE 3 PH7762003 SPECIAL SCREW M8-1.25 X 12 38 PH7762038 CORD CLIP FIXING PLATE 4 H8873 GRINDING WHEEL 39 PH7762039 CORD CLIP 5 PH7762005 CONNECTION PLATE 40 PH776204[...]

  • Page 28

    -26- H7762 Hea v y Duty T ool Grinder Grizzly Industrial, Inc. w arrants e very product it sells f or a period of 1 y ear to the original purchaser from the da te o f purchase . This warranty does no t apply to defects due directly or in directly to misuse , abuse , negligence, accidents, repairs or alterations or lack of mainten anc e . This is Gr[...]

  • Page 29

            [...]

  • Page 30

                                ?[...]

  • Page 31

    [...]

  • Page 32

                           [...]