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Table of contents for the manual
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Page 1
MO DE L H8 0 6 8 T EL E C A ST ER ® ST Y L E KIT O WNER'S MANU A L COPYRIGHT © NOVEMBER, 20 0 6 BY GR IZZL Y INDUSTRIAL , INC. W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE RE PRODU CED I N A NY SH APE OR FORM WI TH OUT T HE WR IT T EN APPROV AL OF GR IZ ZL Y I NDU STR IA L , I NC. # BL8 53 5 PRINTED IN JAP AN Telecaster ® is a regis[...]
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T able of Cont en ts SECTION 1: SAFETY ....................................................................................................................... 2 SECTION 2: INTRODUCTION ......................................................................................................... 3 Foreword ................................................[...]
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Page 4
SE CTION 1 : S AF ET Y These instructions assume that you are intima tely famili ar with the saf e ope ration and use of wood- wo rking machine r y and woodwo rking tools, and that y ou understand the techniques used to build this project. If you d o not qualify for both of these crite ria, STOP build ing this project for you r own safet y . Rea d [...]
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Page 5
H80 68 T ele caster ® St yle Kit -3 - If you have any comments regarding this manual, please write to us at the address below: Grizzly Industrial, Inc. C / O Technical Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com We stand behind our products. If you have any service questions or parts requests, please ca[...]
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Page 6
- 4- H8 06 8 T elecaster ® St yle Kit SE CTION 3 : P ARTS INVE NT OR Y In v ent or y REF PART# DESCRIPTION QTY 1 PH8068001 Guitar Body 1 2 PH8068002 Neck 1 3 PH8068003 Pickguard 1 4 PH8068004 Silver Neckplate 1 5 PH8068005 Black Neckplate Setter 1 6 PH8068006 Tuning Machines 6 7 PH8068007 Audio Patch Cable 1 8 PH8068008 Control Plate 1 9 PH8068009[...]
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Page 7
H80 68 T ele caster ® St yle Kit -5 - The majorit y of the wooden components in this kit are fully machined from the factor y and ar e ready for assembly . A small amount of sanding and fin - ishing is required to complete you r guitar . Recomm ended T ools & Supplies : • Sharp P encil • Drill Press • Drill Bits: 1 ⁄ 16 ", 7 ⁄ 6[...]
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Page 8
- 6 - H80 68 T ele caster ® Style Kit Identi fi cat ion Tuner or Tuning Machine String Retainer Headstock Neck Strap Button Bridge Fret Tuning Peg Figure 4. Model H8068 controls. Figure 5. Model H8068 headstock features. Volume Knob Tone Knob Pickups Strap Button Three-Way Switch Pick Guard Control Plate[...]
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Page 9
H80 68 T ele caster ® St yle Kit - 7 - SECTION 4: A SSEM BL Y Lik e the g uitar bod y , the guitar neck has been rough sanded at the factor y . Final sanding should be done as described in the pre vious sub- section Sanding th e Body . C onsider applying inla ys or additional design w ork on the fretboard and hea d- stock before final sanding. Not[...]
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Page 10
-8- H80 68 T ele caster ® Style K it 5. Apply the finish ac cording to Finishi ng t he Body , Ste ps 5 –1 1 , on Page 9 . 6. Before w et sanding, remov e the masking tape from the fretboard and carefully sc rape any e xcess finish off the fretboard with a razor blade or chisel, as shown in Figure 6 . Figure 6. Scraping the fretboard. 7 . Use a c[...]
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Page 11
H80 68 T ele caster ® St yle Kit -9 - 6. Sand the entire b ody with #40 0 grit wet and dr y sandpaper af ter at least t hree c oats of finish hav e been applied. DO NOT sand through the finish — be es pecially careful on the edges. 7 . Apply more finish, sanding between c oats, until the finish is the desired thic kness. Note : If finis hing wit[...]
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Page 12
- 1 0 - H8 06 8 T elecaster ® St yle Kit Mou n tin g Neck Figure 8 . Making a pilot hole in the neck. 5. Unclamp the neck from the body. To determine neck mounting hole depth: 1. Secure the 1 ⁄ 8 " drill bit in the drill press chuck, raise the table, and set the neck fretboard - down on the table. 2. Set the drill press depth stop so the ti[...]
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Page 13
H80 68 T ele caster ® St yle Kit - 1 1 - Another way to determine neck mounting hole dept h ( O ptional) : 1. Insert the neck into the neck pocket. 2. Place the neckplate and neckplate setter on top of the body so a mounting hole protrudes beyond the body and neck. 3. Insert a #7 x 1 3 ⁄ 8 " screw through the plates so it hangs down to the [...]
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Page 14
- 1 2- H806 8 T elecaster ® St yle Kit Figure 11 . Control plate fits into pick guard. P osi tio ni ng P ic k Gua rd, Con tro l P lat e & Br id ge The following steps require you to mark the guitar body . T o av oid damaging the finish, place mask - ing tape on the guitar body and gently mark the tape. In t he following steps t he bri dge, co [...]
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Page 15
H80 68 T ele caster ® St yle Kit - 1 3 - Note: Take care to correctly position the con- trol plate mounting holes so you do not drill into the control plate ca vity. Figure 15 . Marking control plate holes. 10. Using a Phillips head screwdriver, turn the lower saddle adjustment screw so the set screws shown in Figure 14 are centered over the bridg[...]
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Page 16
- 1 4- H8 06 8 T elecaster ® St yle Kit Figure 16 . Flush mounted ferrules. Figure 17 . Above surface mounted ferrules. Ins tal l in g Fer r ules The strings can be inst alled optionally through the body using the ferrules. One adv antage of using the ferrules is that the strings will sust ain notes longer . Ferrules can b e mounted flush ( Figure[...]
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Page 17
H80 68 T ele caster ® St yle Kit - 1 5 - Mou n tin g T uner s Compone nts and Hardware N eed ed : Qt y Neck .................................................................. 1 T uners ................................................................ 1 Stainless Steel S crew s # 2 x 3 / 8 " ........................ 2 Bushings .................[...]
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Page 18
- 1 6 - H8 068 T elecaster ® St yle K it Wi r in g P ic kup s This guitar comes with a c ontrol plate that has most of the comp onents sold ered in place. Y ou only need t o solder the pickup wires onto the three way switch and volume control. If done incorrectly , so ldering the wires may cause d am - age to the co mponents. If you are unsure of [...]
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Page 19
H80 68 T ele caster ® St yle Kit - 1 7 - Ins tal l in g Outp ut Jac k Compone nts and Hardware N eed ed : Qt y Output Jack ....................................................... 1 Output Jack Cove r ............................................. 1 Stainless Steel Screws # 3 x 3 / 8 " ........................ 2 T o inst all th e output jack : [...]
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Page 20
- 1 8 - H80 68 T ele caster ® Style Ki t Ins tal l in g Nut Compone nts and Hardware N eed ed : Qt y Guitar Body ....................................................... 1 Nut ................................................................... 4 Neck .................................................................. 1 Black Neckplate Setter .......[...]
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Page 21
H80 68 T ele caster ® St yle Kit - 1 9 - Wi nd in g Str in gs Strings can be installed through the body using the ferrules or they can be installed through the bridge. Compone nts and Hardware N eed ed : Qt y Guitar ................................................................. 1 Strings .........................................................[...]
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Page 22
-20- H 806 8 T elec aster ® St yle Kit Figure 29 . 1st string installed. Str in g Reta iner s Compone nts and Hardware N eed ed : Qty Guitar ................................................................. 1 Retainer ............................................................. 1 Stainless Steel Screw #2 x 3 / 8 " .......................... [...]
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Page 23
H80 68 T ele caster ® St yle Kit - 21 - Guitar set up is an art that requires skill, patience and experience. If you have the patience, you can acquire the skill and experience. If you don't have the patience, you may want to have your guitar set up by a qualified guitar technician. This section on set up is a general overview of set up pract[...]
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Page 24
-22- H8068 T elecaster ® St yle Kit Str in g Heig ht T ools N ee ded Qt y Hex Wrench 1 . 5mm ............................................ 1 Guitar Capo ........................................................ 1 Metal Straightedge ............................................. 1 Steel Ruler ( 1 ⁄ 64 " Resolution) .............................[...]
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Page 25
H80 68 T ele caster ® St yle Kit -23- P icku p Heigh t Pickup height can have a dramatic effect on the audio output signal. The closer the strings are to the pickup, the higher the audio output signal will be. If the strings are too close, distortion is caused by magnetic interference from the elec - tronic components. T ools N ee ded Qt y Metal S[...]
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Page 26
-2 4- H 806 8 T elecaster ® St yle Kit 4. Tune the 4th string by playing the 5th string while it is being pressed (fretted) at the 4th fret, and then play the open 4th string. Adjust the 4th string tuner until the notes match. 5. Perform the same tuning step on the and 3rd string. 6 . When tuning the 2nd string, fret the 3rd string at the 4th fret[...]
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Page 27
H80 68 T ele caster ® St yle Kit -25- A ccesso r ies SE CTION 6 : RE F ER ENC E INF O Figure 40. Our most popular earmuffs. H1302—Standard Earmuffs H4979—Deluxe Twin Cup Hearing Protector H4977—Work-Tunes Radio Headset Earmuffs Pro tect you rself comfor tably with a pair of cush - ioned earmuf fs. Espe cially impor tant if you or employ ees [...]
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Page 28
-26- H8 06 8 T elecaster ® St yle Kit Figure 44 . Model H57 50 - 59 McFa dden's Lacquers and Fillers. H5750—Vinyl Washcoat/Sealer, 1Qt H5751—Nitrocellulose Lacquer, Gloss, 1 Qt H5752—Nitrocellulose Lacquer, Gloss, 1 Gal H5753—Nitrocellulose Lacquer, Satin, 1 Qt H5754—Nitrocellulose Lacquer, Satin, 1 Gal H5755—Retarder for Lacquer,[...]
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Page 29
H80 68 T ele caster ® St yle Kit - 27 - Elect ri cal Compo nents Figure 47. Output jack wiring. Figure 46. Control plate wiring. Tone Control Three Way Switch To Front Pickup To Bridge To Output Jack Volume Control Ground (Pickup)[...]
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Page 30
-28- H80 68 T elecaster ® Style Ki t Elect ri cal Compo nents Bridge Pickup Volume Control Output Jack Tone Control Three-Way Switch Ground Figure 48 . Model H8068 overall wiring. Pick Guard Pickup[...]
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H80 68 T ele caster ® St yle Kit -29- ?[...]
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Page 32
-3 0 - H80 68 T elec aster ® Style Kit Grizzly Industrial, Inc. warrants ev er y produc t it sells for a period of 1 year to the original purchaser from the date of purchase. This warran t y does not ap ply to defects due direc tly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly[...]
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