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Grizzly H8191 manual

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Table of contents for the manual

  • Page 1

    MO DE L H8 1 9 1 36 0 0 PSI DIE SE L P RE SSU R E W A SHE R O WNER'S M ANU A L COPYRIGHT © AUGUST , 2007 BY GRIZ ZL Y INDUSTRIAL , INC. W AR NI NG : N O P ORT IO N OF TH IS MA NUAL MA Y BE R EPROD UCE D I N ANY S HAPE OR FORM WI TH OUT T HE WR IT T EN APPROV AL OF GR IZ ZL Y I ND UST RIA L , INC . # LO97 0 8 PRINT ED IN CHIN A[...]

  • Page 2

     ?[...]

  • Page 3

    INTRODUCTION ............................................................................................................................... 2 Foreword .................................................................................................................................... 2 Contact Info ..................................................[...]

  • Page 4

    -2 - H81 9 1 36 00 PSI Diesel Pressure Washer INTR O DU CTION F ore w or d We are proud to offer the Model H8191 9HP 3600 PSI Diesel Pressure Washer. This machine is part of a growing Grizzly family of fine power tools . When used according to the guidelines set forth in this manual, you can expect years of trouble- free, enjoyable operation and pr[...]

  • Page 5

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -3 -                     ?[...]

  • Page 6

    - 4- H81 9 1 36 00 PSI D iesel Pressure Washer Figure 1. General component identification A. Electric Start Switch B. Spray Gun Nozzles C. Spray Gun D. High Pressure Hose E. Fuel Tank F. Speed Control General Id en tif ic ati on A L B C D E F G H I J K G. Pump Output Port H. Pump Input Port I. Input Hose J. Spray Gun Wand K. Pump L. Engine[...]

  • Page 7

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -5 - Safe t y Ins tru ctio ns fo r M ac h inery              ?[...]

  • Page 8

    - 6 - H8 1 91 3 60 0 PS I Diesel Pressure Washe r                 ?[...]

  • Page 9

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 7 - A dd iti on al Safe t y Inst ru ctio ns for P ress ure W asher s 6. C HANGI NG NOZZ LES. Be sure to release wat er pressure be fore changing no zzles, or per forming any ser vice or maintenance , to reduce the risk of fluid injection injur y . 7 . APPROV ED FLU I D S . S om e c l ean in g fluids co[...]

  • Page 10

    -8- H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r Th is ma chi ne p re se nt s se ri ou s inj ur y h a z ar ds to untraine d us ers. Re ad through this entire manu - al to b ecome familiar with the controls and op era - tions before star ting the machine ! SE CTION 2 : SETU P Y our machine was carefully packa ged for saf e transpor tation. Remov e t[...]

  • Page 11

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -9 - Figure 3. Model H8191 accessory inventory. A B C D H81 91 Acces sory Inventory ( Figure 3 ) Qt y A . Chemical Hose ........................................... 1 B. Chemical Filter ........................................... 1 C. O -Ring Seal Kit .......................................... 1 D. Input [...]

  • Page 12

    - 1 0 - H8 1 91 3 60 0 PS I Diesel Pressur e Washer SE CTION 3 : OP ERA TIONS A . Wat er Pr essure Adjustment Knob B. Chemical Injection Por t C. Pump Ou tput P or t D. Pump Input Port E . F uel V alve F . Speed Control Lev er G. Compression Release Le ver H. Pull-Star t Handle Figure 4. Pump Controls. B Figure 5. Motor controls. E F Figure 6. Addi[...]

  • Page 13

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 1 1 - Brea k - In The first 20 hours of operation is considered t he break -in period. Be sure to follow the maint enance schedule on Page 1 6 af ter 20 hours of use. NOTICE Fail ure to follow the br eak-in maintenance sc h e du le c a n r e du c e th e l if es p a n of t h e m ac h i n e a nd n e g a [...]

  • Page 14

    - 1 2 - H8 1 9 1 360 0 PSI Diesel Pressure Washe r 4. Release the quick connect coupler, then twist and pull the nozzle to make sure it is secure in the coupler. Always double-check coupler connections on all fittings. Improperly connected fittings can blow apart under pressure, causing severe personal injury or equipment damage. T o cha nge nozzl [...]

  • Page 15

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 1 3- NOTICE Chemicals lef t in the pres sure washer can damage th e pump and v oid the warrant y . Alwa ys rinse the un it thoroughly by running clean water through the chemic al hose after using ch emicals or cleaning solvents. T o a pply chemicals : 1. Push the chemical hose onto the barbed fitting l[...]

  • Page 16

    - 1 4 - H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r Spra y Gun Lock The spray gun has a loc k out lever that can be engaged to prev ent accidental di scharge. This fea ture is especially useful when c limbing up a ladder or doing any work t hat mig ht accidentally discharge the spray gun. T o engage the lo ckout lev er , simply flip it awa y from [...]

  • Page 17

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 1 5- 11. Allow the motor to run for at least two minutes to achieve normal operating temperature, then set the speed control lever to the desired speed. NOTICE Never allow the motor to run for mor e tha n five m inute s w itho ut pulling th e t rigg e r on t he sp ray gun to rele ase water . F ailure t[...]

  • Page 18

    - 1 6- H 8 1 91 3 600 PSI Diesel P ressure W asher SE CTION 4 : A CC E SSO RIE S H81 1 8 — Spot Sand blaster This spot sandblaster is the quickest, cleanest wa y to remove rust sp ots, peeling paint, or sur face bl emi she s w it hou t d ist ur bin g t he sur rou ndi ng area. Supplied with 4 nozzles that allow you to spot blast inside corners, ou[...]

  • Page 19

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 1 7 - SE CTION 5 : MA INTEN ANC E For optimum per formance from your machine, follow this maint enance schedule and refer to an y specific instru ctions given in t his se ction. Sched ul e Always release water pressure and allow engine to cool before performing any service or maintenance. Failure to fo[...]

  • Page 20

    - 1 8- H81 91 3 60 0 PS I Diesel Pressure Washe r General Main te nance Before each use, pe rform the followi ng gen eral maintenance t asks: 1. Check the engine oil and fuel level 2. Check the engine for cracked fuel lines, loose bolts, and any other excessively worn or damaged parts. Repair or replace worn or damaged parts as necessary. Tighten a[...]

  • Page 21

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 1 9 - 6. Tighten the dipstick/oil cap. 7. Dispose of the used oil in accordance with local regulations. Figure 21. Correct engine oil level on the dipstick. P um p Oi l Cha nge Replace the pump oil on ce after 20 hours, and then regularly e very 1 00 hours or 3 months. T o cha nge the pump oil : 1. FOL[...]

  • Page 22

    -20- H 8 1 91 3 600 PSI Diesel P ressure W asher Ai r F il ter S er v ice Clean t he outer air filter element after e very 20 hours or 1 month (mo re frequently in harsh condi - tions). T o cl ean the outer air filter elem ent : 1. FOLLOW SHUTDOWN PROCEDURE AND ALLOW ENGINE TO COOL! 2. Remove the air filter cover by first removing the air filter co[...]

  • Page 23

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 21 - F uel Fi l ter Ch ange Refe r to the par t break down on Page 27 for identi- fication of components in the following steps. T o cha nge the fuel filter : 1. FOLLOW SHUTDOWN PROCEDURE AND ALLOW ENGINE TO COOL! 1. Drain the fuel tank by removing the fuel tank drain plug ( Figure 25 ). Use a funnel a[...]

  • Page 24

    -22- H8 1 9 1 36 00 PSI D iesel Pressure Washer Symptom Possible Cause Solution Engin e wo n't st ar t. 1. No fuel. 2. Cold weather has made fuel and oil overly adhesive. 3. Fuel valve is closed. 4. Air filter is clogged. 5. Water pressure has built up in the pump. 6. Internal engine components have failed. 1. Add fuel. 2. Move the machine int[...]

  • Page 25

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -23- P um p P ar ts Brea k do wn                                           ?[...]

  • Page 26

    -2 4- H 8 1 91 36 00 PSI Diesel P ressure W asher REF PART # DESCRIPTION REF PART # DESCRIPTION 1 PSB20M CAP SCREW M5-.8 X 14 43 PH81910043 VALVE JACKET WATER RETURN 2 PH81910002 OIL GAUGE 44 PH81910044 VALVE JACKET OUTER GASKET 3 PH81910003 OIL GAUGE CASKET 45 PH81910045 WATER RETURN VALVE CORE 4 PH81910004 DRAINPLUG GASKET 46 PH81910046 WATER RET[...]

  • Page 27

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -25-                               [...]

  • Page 28

    -26- H81 9 1 36 00 PSI D iesel Pressure Washer En gi ne C yl i nder Head Pa r ts Break do wn                          ?[...]

  • Page 29

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r - 27 - En gi ne P ist on and Cran k P ar ts Break do wn                         [...]

  • Page 30

    -28- H8 1 9 1 360 0 PSI Diesel Pressure Washe r En gi ne F u el T an k Pa r ts Break do wn                          [...]

  • Page 31

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -29- En gi ne Lu bri cat ion / Sp eed P ar ts Brea k do wn                         [...]

  • Page 32

    -3 0 - H8 1 91 3 60 0 P SI Diesel Pressur e Washe r En gi ne Recoi l Star ter Pa r ts Break do wn                          ?[...]

  • Page 33

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -3 1 - En gi ne Ai r Fi lt er , Muffler , and F u el Pu mp P ar ts Brea k do wn                       ?[...]

  • Page 34

    -32- H8 1 91 3 60 0 PS I Diesel Pressure W asher En gi ne Electr ic St art P ar ts Brea k do wn REF PART # DESCRIPTION REF PART # DESCRIPTION 801 PH81910801 BATTERY 808 PH81910808 WIRING HARNESS 802 PH81910802 CAP SCREW M5-0.8 X 13 809 PH81910809 FUSE 803 PN06M HEX NUT M5-.8 810 PH81910810 STARTER MOTOR 804 PH81910804 ALTERNATOR ASSEMBLY 811 PB14M [...]

  • Page 35

    H8 1 9 1 3 60 0 PSI Diesel Pressur e Washe r -33 - F rame and Hardw are Pa r ts Break do wn REF PART # DESCRIPTION REF PART # DESCRIPTION 901 PH81910901 SPRAY GUN BRACKET 911 PH81910911 15 DEGREE NOZZLE 902 PW01M FLAT WASHER 8MM 912 PH81910912 25 DEGREE NOZZLE 903 PN03M HEX NUT M8-1.25 913 PH81910913 40 DEGREE NOZZLE 904 PH81910904 FRAME ASSEMBLY 9[...]

  • Page 36

    -3 4- H81 91 3 60 0 PS I Diesel Pressure Washe r      Mach i ne Lab el s Break dow n Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or b[...]

  • Page 37

            [...]

  • Page 38

                                ?[...]

  • Page 39

    Grizzly Industrial, Inc. warrants ev er y product i t sells for a period of 1 year to t he orig inal purchaser from the date of purchase. This warranty does not ap ply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole writ ten wa rrant y and any and[...]

  • Page 40

                           [...]