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Grizzly Model G1023zx3 manual

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Table of contents for the manual

  • Page 1

    10" HEAVY-DUTY TABLE SAW MODEL G1023Z, ZX & ZX3 INSTRUCTION MANUAL COPYRIGHT © NOVEMBER 2001 BY GRIZZLY INDUSTRIAL, INC WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED NOVEMBER 2002, PRINTED IN TAIWAN ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS[...]

  • Page 2

    WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonr[...]

  • Page 3

    TABLE OF CONTENTS 1. SAFETY PAGE SAFETY RULES FOR ALL TOOLS ....................................................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ..............................................................................4 AVOIDING KICKBACK ..........................[...]

  • Page 4

    -2- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or ser[...]

  • Page 5

    G1023Z Series Heavy-Duty 10'' Table Saw -3- 9. USE PROPER EXTENSION CORD . Make sure your extension cord is in good condi- tion. Conductor size must be in accor- dance with the chart below. The amperage rating is listed on the motor or tool name- plate. An undersized cord will cause a drop in line voltage resulting in loss of power and ov[...]

  • Page 6

    -4- G1023Z Series Heavy-Duty 10'' Table Saw Additional Safety Instructions For Table Saws 1. THRU-SAWING: Use blade guard, splitter, and anti-kickback fingers on all thru-saw- ing operations. See Page 12 for the defin- ition of thru-sawing. 2. KICKBACK: Use anti-kickback devices during ALL cutting operations. If you do not have a complete[...]

  • Page 7

    G1023Z Series Heavy-Duty 10'' Table Saw -5- Push Sticks The use of push sticks, particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick pro- vides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push st[...]

  • Page 8

    -6- G1023Z Series Heavy-Duty 10'' Table Saw Figure 2. Zero Clearance Table Inserts. Zero Clearance Table Inserts Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade. Use the standard table insert as a template when creating additional inserts from w[...]

  • Page 9

    G1023Z Series Heavy-Duty 10'' Table Saw -7- SECTION 2: INTRODUCTION We are proud to offer the Grizzly Model G1023Z Series Table Saw. The Model G1023Z Series is part of a growing Grizzly family of fine wood- working machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable op[...]

  • Page 10

    -8- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 3: CIRCUIT REQUIREMENTS Figure 5. NEMA-style L6-20 plug and outlet. G1023Z The motor supplied with the Model Z is a 3 HP 220V single-phase motor. Under normal 220V use, the motor draws approximately 18 amps. Use a 20 amp circuit breaker or a 20 amp slow- blow fuse for 220V operation. The[...]

  • Page 11

    G1023Z Series Heavy-Duty 10'' Table Saw -9- Figure 6. NEMA-style L6-30 plug and outlet. G1023ZX The motor supplied with the Model ZX is a 5 HP 220V single-phase motor. Under normal 220V use, the motor draws approximately 25 amps. Use a 30 amp circuit breaker or a 30 amp slow- blow fuse for 220V operation. The Model ZX does not come with a[...]

  • Page 12

    -10- G1023Z Series Heavy-Duty 10'' Table Saw G1023ZX3 Figure 7. NEMA-style L15-20 plug and outlet. The motor supplied with the Model ZX3 is a 5 HP 220V 3-phase motor. Under normal 220V use, the motor draws approximately 15 amps. Use a 20 amp circuit breaker or a 20 amp slow-blow fuse for 220V operation. The Model ZX3 does not come with a [...]

  • Page 13

    G1023Z Series Heavy-Duty 10'' Table Saw -11- Grounding Electrocution or a fire can result if the band- saw is not grounded cor- rectly. Make sure all electrical circuits are grounded. Do not use the machine if it is not grounded. NOTICE The wire on the power cord with green or green and yellow striped insulation is the grounding conductor[...]

  • Page 14

    -12- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 4: MACHINE FEATURES The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them before assembling, adjusting or operating this machin[...]

  • Page 15

    G1023Z Series Heavy-Duty 10'' Table Saw -13- Splitter: Metal plate attached to the back of the blade guard that maintains the kerf opening in the wood when performing a cutting operation. Standard Kerf: 1 ⁄ 8 " gap made with a standard blade. Straightedge: A tool used to check the flatness, parallelness, or consistency of a surface[...]

  • Page 16

    -14- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 5: SET UP Unpacking Piece Inventory The Model G1023Z Series Table Saws are shipped from the manufacturer in three carefully packed boxes. If you discover the machine is damaged after you have signed for delivery, immediately call our Customer Service for advice. The Model G1023Z Series [...]

  • Page 17

    G1023Z Series Heavy-Duty 10'' Table Saw -15- After all the parts have been removed from Box 3, you should have: 1. Extension Wings (2) 2. Miter Gauge 3. 5 ⁄ 8 "-18 Blade Guard Mounting Shaft 4. Arbor Wrench 5. 5 ⁄ 8 " Combo Wrench 6. Blade Guard Assembly 7. Handwheel Knob Bolt 8. Handwheel Handle 9. Dado Blade Table Insert 1[...]

  • Page 18

    -16- G1023Z Series Heavy-Duty 10'' Table Saw Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process![...]

  • Page 19

    G1023Z Series Heavy-Duty 10'' Table Saw -17- Clean Up Site Considerations Unsupervised children and visitors entering a shop could receive seri- ous personal injury. Ensure child and visitors safety by keeping all entrances to the shop locked at all times. DO NOT allow unsupervised children or visitors in the shop at any time. The unpaint[...]

  • Page 20

    -18- G1023Z Series Heavy-Duty 10'' Table Saw TOOLS REQUIRED: You will need a high quality square, a long straightedge, 10mm, 12mm, 14mm open end wrenches and a 3mm Allen ® wrench. Extension Wings Beginning Assembly To attach the extension wings to the saw: 1. Attach the left wing to the table using the (3) 3 ⁄ 8 "-16 x 1 1 ⁄ 4 &[...]

  • Page 21

    G1023Z Series Heavy-Duty 10'' Table Saw -19- Figure 10. Using tape to shim for wing alignment. Masking Tape 7. Check the alignment of the table and both wings with a straightedge. The straightedge should run flat across both wings and the table top. If the straightedge contacts both wings and the table evenly, you are finished with this s[...]

  • Page 22

    -20- G1023Z Series Heavy-Duty 10'' Table Saw Figure 11. Installing dust hood. Dust Hood The Model G1023Z Series comes with a 4" dust hood and a cleanout door. To mount the dust hood and cleanout door: 1. Mount the cleanout door into the square hole on the lower left side of the saw base. 2. Using (4) #8 x 3 ⁄ 8 " Self Tapping [...]

  • Page 23

    G1023Z Series Heavy-Duty 10'' Table Saw -21- Guard Bracket Figure 13. Attaching the 5 ⁄ 8 "-18 blade guard mounting shaft. Figure 14. Blade guard mounting bracket To install the blade guard assembly : 1. Thread the 5 ⁄ 8 "-18 blade guard mounting shaft into the mounting location on the back of the table saw base as shown in [...]

  • Page 24

    -22- G1023Z Series Heavy-Duty 10'' Table Saw Table Insert Handwheel Figure 16. Setscrews on each corner of insert. Figure 15. Tightening handle onto handwheel. One handwheel has been removed for shipping. To install, place the handwheel over the threads and screw the lock knob into the center. Next insert the handle into the handwheel and[...]

  • Page 25

    G1023Z Series Heavy-Duty 10'' Table Saw -23- 3. Set a machinist’s square against the face of the blade splitter. Slightly rotate the rear bracket to adjust the face of the blade splitter perpendicular to the table top as shown in Figure 19. Figure 18. Blade guard and splitter in place. Figure 19. Blade splitter square to table. To insta[...]

  • Page 26

    -24- G1023Z Series Heavy-Duty 10'' Table Saw 5. If the blade splitter is to the right of the blade as shown in Figure 21 , simply add washers between the splitter and the front mounting bracket, and adjust the rear splitter support as shown in Figure 22 . 4. Next, set a straightedge against the face of the saw blade and the blade splitter[...]

  • Page 27

    G1023Z Series Heavy-Duty 10'' Table Saw -25- 11. Moving the arbor bracket moves the V-belts and pulleys out of alignment, so adjustment of the motor pulley is required. Simply loosen the setscrew in the middle groove of the pul- ley, and slowly slide the pulley toward the end of the motor shaft. Once the V-belts are back in alignment, tig[...]

  • Page 28

    -26- G1023Z Series Heavy-Duty 10'' Table Saw Miter Gauge The miter gauge for the Model G1023Z Series has two setscrews in the miter bar which can be set to remove any loose movement between the miter bar and the T-slot. To adjust the miter gauge: 1. Loosen or tighten the two miter bar setscrews ( Figure 23 ) until the miter gauge slides f[...]

  • Page 29

    G1023Z Series Heavy-Duty 10'' Table Saw -27- Before starting the machine: 1. Read this manual and make sure you take all safety precautions before operating this machine. 2. Make sure the blade guard and splitter have been correctly installed and are adjusted properly as shown on Pages 23-25 . 3. Make sure that any tools or foreign object[...]

  • Page 30

    -28- G1023Z Series Heavy-Duty 10'' Table Saw Blade Selection Choosing the correct blade for the job is essential for the safe and efficient use of your table saw. Rip Blade: Used for cutting with the grain. 10" rip blades have between 20-40 teeth ( Figure 25 ), flat-top ground tooth profile ( Figure 30 ) and large gullets to allow fo[...]

  • Page 31

    G1023Z Series Heavy-Duty 10'' Table Saw -29- Figure 28. Plywood blade. Plywood Blade: Used for cutting plywood or veneers. 10" plywood blades have 40-80 teeth ( Figure 28 ), a steep alternate top bevel tooth pro- file ( Figure 30 ) and very shallow gullet. Thin-kerf: Designed for saws with smaller motors and for reducing material was[...]

  • Page 32

    -30- G1023Z Series Heavy-Duty 10'' Table Saw Crosscutting To make a 90˚ crosscut using the miter gauge: 1. Adjust the miter gauge to the 90˚ position. 2. Adjust the fence completely away from the cutting operation. 3. Position the miter gauge in one of the two miter slots. 4. Adjust the blade height so the highest saw tooth protrudes ap[...]

  • Page 33

    G1023Z Series Heavy-Duty 10'' Table Saw -31- Ripping To make a rip cut: 1. Set the fence to the desired width of cut on the fence rail scale. 2. Adjust the blade height so the highest saw tooth protrudes approximately 1 ⁄ 4 " above the workpiece. 3. Joint one long edge of the workpiece on a jointer. 4. Set up any safety devices suc[...]

  • Page 34

    -32- G1023Z Series Heavy-Duty 10'' Table Saw Dado Cutting Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes can be cut using either a dado blade ( Figure 57 ) or a standard saw blade. To use a stacked or wobble dado blade : 1. Disconnect the machine from the power source! 2. Remove t[...]

  • Page 35

    G1023Z Series Heavy-Duty 10'' Table Saw -33- Using a standard saw blade: 1. Clearly mark the width of the dado cut on your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table. 2. Raise the blade up to the desired depth of cut (depth of dado[...]

  • Page 36

    -34- G1023Z Series Heavy-Duty 10'' Table Saw 7. Re-adjust the fence so the blade is aligned with the other edge of the intended dado channel. Be sure to keep the cuts within your marks; otherwise, the dado will be too big. 8. Continue making cuts toward the center of the dado with your subsequent cuts until the dado is complete. Rabbet Cu[...]

  • Page 37

    G1023Z Series Heavy-Duty 10'' Table Saw -35- 1. Disconnect the machine from the power source! 2. Cut a piece of wood that is as long and tall as the metal fence and 3 ⁄ 4 " thick. This will be the sacrificial fence. Make sure the wood is a uniform thickness and free of knots and defects. 3. Attach the sacrificial fence to the metal[...]

  • Page 38

    -36- G1023Z Series Heavy-Duty 10'' Table Saw Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. Failure to follow this warning could result in serious personal injury. Neve[...]

  • Page 39

    G1023Z Series Heavy-Duty 10'' Table Saw -37- 4. Turn the saw on. 5. When the blade has reached full speed, per- form a test cut with a scrap piece of wood. 6. If the cut is satisfactory, repeat with your fin- ish stock. 7. Rotate the workpiece as shown in Figure 38 . 8. Perform the second cut to complete the rab- bet cut. Figure 38. Rabbe[...]

  • Page 40

    -38- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 7: MAINTENANCE General Regular periodic maintenance on your Model G1023Z Series Table Saw will ensure its optimum performance. Make a habit of inspecting your machine each time you use it. Check for the following conditions and repair or replace when necessary: 1. Loose mounting bolts. [...]

  • Page 41

    G1023Z Series Heavy-Duty 10'' Table Saw -39- V-Belt The sealed ball bearings in the motor and throughout the Model G1023Z Series require no maintenance during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department. Lubricate the areas indicated below every 12 months: BLADE ANGLING TRUNNION[...]

  • Page 42

    -40- G1023Z Series Heavy-Duty 10'' Table Saw Figure 39. V-belt deflection. To adjust V-belt tension: 1. Disconnect the machine from the power source! 2. Loosen the motor mount bolt. 3. Shift the motor up or down to increase or decrease the V-belt tension. Tighten the motor mount bolt. 4. Check the V-belt tension again. Ensure that the mot[...]

  • Page 43

    G1023Z Series Heavy-Duty 10'' Table Saw -41- Maintenance Performed Approximate Hours Of Use Maintenance Log Date[...]

  • Page 44

    -42- G1023Z Series Heavy-Duty 10'' Table Saw 45˚ & 90˚ Stops 1. Set your blade angle at zero as shown on the angle indicator on the front of the saw and raise the blade several inches above the table. 2. Place a machinist’s square flat on the table and slide it alongside the blade. The square should contact the blade evenly from b[...]

  • Page 45

    G1023Z Series Heavy-Duty 10'' Table Saw -43- Figure 42. Table mounting bolt holes. 6. If the blade tip does not touch the end of the adjustable square similar to the first mea- surement, then the table will need to be adjusted. 7. To adjust the table, loosen the four bolts in the table mounting locations (see Figure 42 ) and slightly tap [...]

  • Page 46

    -44- G1023Z Series Heavy-Duty 10'' Table Saw 11. Refer to Figures 43 & 44, for shim place- ment. If the distance of A is shorter than B, shim(s) will need to be placed under corners #1 and #2. If the distance of B is shorter than A, shim(s) will need to be placed under cor- ners #3 and #4. Very thin shim stock works well, just make su[...]

  • Page 47

    G1023Z Series Heavy-Duty 10'' Table Saw -45- Blade Alignment The blade position can be adjusted slightly in case it contacts the table insert when raised or tilted. This adjustment can be made either by moving the whole trunnion assembly, or by just moving the arbor bracket. Try adjusting by mov- ing the whole trunnion first, this is the [...]

  • Page 48

    -46- G1023Z Series Heavy-Duty 10'' Table Saw 5. Moving the arbor bracket moves the V-belts and pulleys out of alignment, so adjustment of the motor pulley is required. Simply loosen the setscrew in the middle motor groove pul- ley and slowly slide the pulley towards the end of the motor shaft. Once the V-belts are back in alignment, tight[...]

  • Page 49

    G1023Z Series Heavy-Duty 10'' Table Saw -47-[...]

  • Page 50

    -48- G1023Z Series Heavy-Duty 10'' Table Saw[...]

  • Page 51

    [...]

  • Page 52

    -50- G1023Z Series Heavy-Duty 10'' Table Saw SECTION 9: CLOSURE The following pages contain general machine data, parts diagrams/lists, a troubleshooting guide and Warranty/Return information. If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department. Trained ser- vic[...]

  • Page 53

    G1023Z Series Heavy-Duty 10'' Table Saw -51- Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MACHINE DATA SHEET G1023Z / G1023ZX / G1023ZX3 10" HEAVY-DUTY CABINET SAW Design Type .......................................................................... Floor Model,10" Tilting Arbor[...]

  • Page 54

    -52- G1023Z Series Heavy-Duty 10'' Table Saw[...]

  • Page 55

    001 P1023001 CABINET 002 P1023002 SCALE 003 P1023003 SELF TAPPING SCREW 004 P1023004 CLEANOUT DOOR 005A PN08 HEX NUT 3 ⁄ 8 "-16 006 P1023006 DOOR LATCH 007 P1023007 KNOB 3 ⁄ 8 "-16 X 1 1 ⁄ 2 " 008 P1023008 HAND WHEEL LOCK 009 P1023009 HANDLE 010 P1023010 HAND WHEEL 011 PSS04 SETSCREW 1 ⁄ 4 "-20 X 5 ⁄ 16 " 012 PSB6[...]

  • Page 56

    -54- G1023Z Series Heavy-Duty 10'' Table Saw A A A A A A 400 P1023400 COMPLETE MITER GAUGE 401 P1023401A KNOB 402A PW07 FLAT WASHER 5 ⁄ 16 " 403 P1023403 MITER GAUGE BODY 404 P1023404A MITER BAR 405A P1023405 RING 406A PFH26 FLAT HD SCR 10-24 X 1 ⁄ 4 " 407A PN07 HEX NUT 10-24 408A PSS32 SETSCREW 10-24 X 3 ⁄ 4 " 409A P[...]

  • Page 57

    G1023Z Series Heavy-Duty 10'' Table Saw -55- SYMPTOM Motor will not start. Motor will not start; fuses or circuit breakers blow. Motor overheats. Motor stalls (resulting in blown fuses or tripped cir- cuit). Machine slows when oper- ating. Loud, repetitious noise com- ing from machine. Blade is not square w/miter slot or fence is not squa[...]

  • Page 58

    -56- G1023Z Series Heavy-Duty 10'' Table Saw Notes[...]

  • Page 59

    G1023Z Series Heavy-Duty 10'' Table Saw -57-[...]

  • Page 60

    -58- G1023Z Series Heavy-Duty 10'' Table Saw Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is[...]

  • Page 61

    CUT ALONG DOTTED LINE 9. How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw [...]

  • Page 62

    Place Stamp Here FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 TAPE ALONG EDGES--PLEASE DO NOT STAPLE Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend:[...]

  • Page 63

    Buy Direct and Save with Grizzly ® – Trusted, Proven and a Great Value! -OR- • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR Visit Our Website T oday And Discover Why Grizzly ® Is The Industr y Leader! Call Today For A FREE Full Color Catalog[...]