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Harbor Freight Tools 91523 manual

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  • Page 1

    GENERA T OR SET 6.5 HP - RECOIL ST AR T - 2600W/2800W RA TED Model 91523 OPERA TING INSTR UCTIONS ® 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our W ebsite at: http://www .harborfreight.com Generators TO PREVENT SERIOUS INJUR Y , READ AND UNDERST AND ALL W ARNINGS AND INSTRUCTIONS BEFORE USE. Cop yr ight © 2004 by Harbor F reight T ools [...]

  • Page 2

    PR ODUCT SPECIFICA TIONS SKU 91523 P A GE 2 . I t em D escr i pt i on VAC El ect r i cal Requi r em ent s Curr ent O ut put : 110/ 120 Vol t s @ 20 A MP ’ s 60 Hz Cont i nuous/ Rated W at t age: 2600 Peak W at t age: 2800 Two 110/ 120 VAC , 3- Prong Gr oundi ng O ut l et s O ne 23 AM P Ci r cui t Break er VDC El ect r i cal Requi r em ent s Curr [...]

  • Page 3

    SKU 91523 P A GE 3 GENERAL SAFETY RULES W ARNING! READ AND UNDERST AND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injur y . SA VE THESE INSTRUCTIONS WORK AREA 1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. 2. Do not operate power [...]

  • Page 4

    SKU 91523 P A GE 4 7. Do not expose Generator to rain or wet conditions. Water entering a generator will increase the risk of electric shock. 8. Do not abuse the P ower Cor d. K eep P ower Cords a w a y from heat, oil, sharp edges, or mo ving par ts. Replace dama g ed P ower Cor ds immediately . Dam- aged P ow er Cords increase the risk of electric[...]

  • Page 5

    SKU 91523 P A GE 5 GENERA T OR USE AND CARE 18. Make sure the P o wer Switch is in its “OFF” position and disconnect the spark plug wire before making any adjustments, changing accessories, or storing the generator . Such pre v entiv e saf ety measures reduce the risk of star ting the generator accidentally . 19. Store idle generators out of re[...]

  • Page 6

    HEART P A CEMAKER PRECA UTION SPECIFIC PRODUCT W ARNINGS AND PRECA UTIONS SKU 91523 P A GE 6 W ARNING! P eople with pacemakers should consult their ph ysician(s) before using this product. Electromagnetic fields in close proximity to a heart pacemaker could cause interf erence to or f ailure of the pacemaker . INST ALLA TION PRECA UTIONS 1. Ensure [...]

  • Page 7

    SKU 91523 P A GE 7 9 . The suppor ting floor/ground surface should be le v el, and strong enough to safely hold the weight of the Generator . If the floor/g round surf ace is not le v el, strong cross members should be placed under the full length of the Generator F rame at its low side. 10. For trailer installation, the Generator should be mounted[...]

  • Page 8

    MECHANICAL PRECAUTIONS 1. AL W A YS mak e sure the Po wer Switch is in its “OFF” position. Disconnect the spark plug wire, and allow the Engine to completely cool before carrying out maintenance. 2. Check f or damaged par ts. Bef ore using the Generator , any par t that appears damaged should be carefully checked to determine that it will opera[...]

  • Page 9

    NOISE PRECAUTIONS 1. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Alwa ys wear ANSI appro ved ear protection when operating or working around the Generator when it is running. SKU 91523 P A GE 9 ELECTRICAL PRECAUTIONS 1. All connections and conduits from the Generator to the load must only be in- stalled by trained and l[...]

  • Page 10

    SKU 91523 P A GE 10 8. K eep all electrical equipment clean and dr y . Replace any wiring where the insu- lation is cracked, cut, abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded. Keep terminals clean and tight. 9. Insulate all connections and disconnected wires. 10. Guard against electric shock. Prevent body [...]

  • Page 11

    5. Place the Generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords. 6. If the Generator in located indoors the Engine exhaust must be ventilated to the outdoors using leak-proof, heat resistant, flexible, metal, flex tubing. GENERA T OR SUPPOR T AND MOUNTING 1. Mount the Generator[...]

  • Page 12

    SKU 91523 P A GE 12 GROUND CONNECT OR (8) #6A WG GROUNDING WIRE (NOT INCLUDED) GROUNDING ROD (NOT INCLUDED) FIGURE B OIL DIPSTICK (65A) FIGURE C FUEL T ANK (30) FUEL T ANK CAP (33) FUEL GA UGE (34) ENGINE POWER SWITCH (2)[...]

  • Page 13

    SKU 91523 P A GE 13 3. Bef ore the first use , remo v e the Fuel T ank Cap (33) and fill the Fuel T ank (30) with nleaded gasoline. Then, replace the Fuel T ank Cap . Thereafter , check the Engine’ s Fuel Gauge (34) f or the amount of unleaded gasoline in the Fuel T ank. If necessar y , refill the Fuel T ank with unleaded gasoline; the Generator [...]

  • Page 14

    SKU 91523 P A GE 14 FUEL T ANK (32) 5. T ur n the Engine P ower Switch (2) to its “ON” position. (See Figure F .) ENGINE POWER SWITCH (2) ON OFF FIGURE F 6. Hold the Start Handle (41A) loosely and pull it slowly several times to allow the gasoline to flow into the Engine’ s carburetor . Then hold the Star t Handle fir mly and pull the rope ha[...]

  • Page 15

    P o wering 120 V olt A C T ools And Equipment: 1. Prior to powering tools and equipment, make sure the Generator’ s rated v oltage, and amperage capacity (110/120V A C @ 20 AMPs) is adequate to supply all electrical loads that the unit will power . If powering e xceeds the Generator’ s capacity , it ma y be necessar y to group one or more of th[...]

  • Page 16

    SKU 91523 P AGE 16 7. NO TE: The Generator f eatures a 10 AMP DC Fuse (9) to protect the DC circuit in case of an overload. Should an overload occur the Fuse will burn out, causing the Generator to automatically shut down. In this case, refer to Step #1 in this section. Then, reset the circuitr y system b y replacing the burnt Fuse with a new 10 AM[...]

  • Page 17

    SKU 91523 P A GE 17 damaged electrical wir ing, and an y other condition that may aff ect its saf e opera- tion. If an Engine problem occurs, always have the Engine immediately checked out by a qualified service technician before further use. Do not use damaged equipment. 3. Before eac h use , check to mak e sure the Engine’ s oil lev el and gas [...]

  • Page 18

    P ARTS LIST SKU 91523 P A GE 18 NO TE: Some par ts are listed and shown f or illustration pur poses only , and are not available individually as replacement parts. Par t # Desc ription Qty. Par t # Desc riptio n Qty. 1 Bolt w/ Lock Washer ( M6 x 12) 9 22 Bol t (M6 x 172) 4 2 Engine Power Sw itch 1 23 Bol t (M5x20) 4 3 Control Panel 1 24 Conn ection[...]

  • Page 19

    [...]

  • Page 20

    P ARTS LIST A Part # Description Q ty. Part # Description Qt y. 1A Muff ler 1 42A Sta r t ing Ca se Assy. 1 2A Cy linder Head Bolt 4 43A Spir a l Spring 1 3A Cy linder Head Cover Bolt 4 44A Starting Wheel 1 4A Cy linder Head Cover 1 45A Circlip 1 5A Loc k Nut 2 46A Starting Ratchet 2 6A Adjus ting Screw 2 47A Fric ti on Plate Screw 1 7A Rocker Arm [...]

  • Page 21

    ASSEMBL Y DIA GRAM A NO TE: Some parts are listed and shown for illustration purposes only , and are not a vailab le individually as replacement parts. SKU 91523 P A GE 21 NO TE: When ordering parts from Parts List A and Assembly Diagram A include the suffix “A” behind the part number . (Example: 1A - Muffler)[...]