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Harbor Freight Tools 94191 manual

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Table of contents for the manual

  • Page 1

    GAS ENGINE GENERA T OR 13 HP Model 94191 ASSEMBL Y AND OPERA TION INSTR UCTIONS Due to continuing impro vements , actual product may diff er slightly from the product described herein. CA UTION! Y our Warranty Is V oided If: Y ou do not put engine oil in the Engine’ s crankcase prior to its first use. Before each use , check the oil le vel. Nev [...]

  • Page 2

    P age 2 SKU 94191 For technical questions, please call 1-800-444-3353. SPECIFICA TIONS Electrical Specifications Alternator T ype: 2-P ole, Single Phase Output F requency: 60 Hz Output: 5,500 Continuous W atts / 6,500 P eak W atts AC Receptacles: Dual 120V , 20 Amp grounded receptacle 240V , 30 Amp, L14-30, f our blade twist loc k receptacle DC Re[...]

  • Page 3

    P age 3 SKU 94191 For technical questions, please call 1-800-444-3353. Keep bystander s, children, and visitors awa y while operating a power tool. 3. Distractions can cause y ou to lose control. Provide barriers or shields as needed. PERSONAL SAFETY Stay alert. W atch what y ou are doing, and use common sense when operat- 1. ing a power tool. Do n[...]

  • Page 4

    P age 4 SKU 94191 For technical questions, please call 1-800-444-3353. Use only accessories that are recommended b y the manufacturer f or your 6. model. Accessor ies that ma y be suitab le for one tool ma y become hazardous when used on another tool. SER VICE T ool service m ust be perf ormed only by qualified repair personnel. 1. Ser vice or mai[...]

  • Page 5

    P age 5 SKU 94191 For technical questions, please call 1-800-444-3353. Do not for ce the Generator . 9. This tool will do the w ork better and saf er at the speed and capacity for which it was designed. Do not ov erload the generator . Know the total running wattage necessar y to pow er the desired items. FIRE AND EXPLOSION PRECA UTIONS Gasoline fu[...]

  • Page 6

    P age 6 SKU 94191 For technical questions, please call 1-800-444-3353. if fuel is s wallo wed. For skin contact, immediately w ash with soap and water . F or ey e contact, immediately flush e yes with clean w ater . NOISE PRECA UTIONS Prolonged e xposure to high noise levels is hazardous to hearing. Alwa ys wear ANSI approv ed hearing protection w[...]

  • Page 7

    P age 7 SKU 94191 For technical questions, please call 1-800-444-3353. RECOMMENDED MINIMUM WIRE GA UGE FOR EXTENSION CORDS* (120 OR 240 V OL T) NAMEPLA TE AMPERES (at full load) EXTENSION CORD LENGTH 25 Feet 50 Feet 75 Feet 100 Feet 150 Feet 0 – 2.0 18 18 18 18 16 2.1 – 3.4 18 18 18 16 14 3.5 – 5.0 18 18 16 14 12 5.1 – 7.0 18 16 14 12 12 7.[...]

  • Page 8

    P age 8 SKU 94191 For technical questions, please call 1-800-444-3353. UNP A CKING When unpacking, check to mak e sure all the par ts shown on the P ar ts Lists on pages 20 and 22 are included. If any par ts are missing or brok en, please call Harbor F reight T ools at the number shown on the co ver of this man ual as soon as possible . ASSEMBL Y I[...]

  • Page 9

    P age 9 SKU 94191 For technical questions, please call 1-800-444-3353. INST ALLA TION INSTR UCTIONS Electrical and other per mits ma y be required for the installation of emergency or 1. por table po wer systems . Inv estigate the local b uilding and electrical codes bef ore installing this unit. Prior to providing Generator power to tools and equi[...]

  • Page 10

    P age 10 SKU 94191 For technical questions, please call 1-800-444-3353. Grounding The Generator: GROUNDING TERMINAL (9) #6 A WG GR OUNDING WIRE (NOT INCLUDED) GROUNDING R OD (NOT INCLUDED) FIGURE C Note: It is recommended that only a trained and licensed electr ician perform this proce- dure. Connect a #6 A WG grounding wire (not included) from the[...]

  • Page 11

    P age 11 SKU 94191 For technical questions, please call 1-800-444-3353. (2) (65) (34) (5) (6) (3) (7) (10) (8) FIGURE D 4. 120 V olt A C Circuit Breakers (3): Each of the two 120 V olt A C Outlets hav e a Circuit Breaker to protect the Gener ator from ov erloading. Should a Circuit Breaker “trip”, unplug all electrical loads from the Generator [...]

  • Page 12

    P age 12 SKU 94191 For technical questions, please call 1-800-444-3353. 12 V olt DC Fuse (8): 8. The 12 V olt DC Outlet has one Fuse (8) to protect the Genera - tor from ov erloading. The Generator is equipped with the follo wing siz e and type of Fuse: F10A250V . Should a 12 VDC output e xceed the fuse’ s rating, alwa ys chec k to see if the Fus[...]

  • Page 13

    P age 13 SKU 94191 For technical questions, please call 1-800-444-3353. Engine will be r un in temperatures belo w 32 degrees F ahrenheit, use SAE 5W -30 weight oil. (See Figure E, prior pa ge .) T o do so , 3. unscrew and remo v e the Oil Dipstic k (65A). P our engine oil into the Dip- stick Hole until the le vel of oil is e v en with top edge of [...]

  • Page 14

    P age 14 SKU 94191 For technical questions, please call 1-800-444-3353. T o Star t The Engine/Generator: FUEL V AL VE (41) CHOKE LEVER (21A) (IN “CHOKE” POSITION) CHOKE LEVER (21A) (IN “RUN” POSITION) FIGURE F ON OFF 1. T ur n the Engine Fuel V alve (41) to its “OPEN” pos itio n. The n, tur n the Engin e Ch ok e Le v er (21A) to its “[...]

  • Page 15

    P age 15 SKU 94191 For technical questions, please call 1-800-444-3353. to the one 240V A C Outlet (6). Connect 12V DC appliances , tools , and equipment only to the 12V DC T er minal (7). (See Figure D.) 3. CA UTION! Ne v er e xceed the rated capacity f or this Generator , as serious damage to the Generator and/or appliances , tools , and equipmen[...]

  • Page 16

    P age 16 SKU 94191 For technical questions, please call 1-800-444-3353. INSPECTION, MAINTENANCE, AND CLEANING 1. W ARNING! Alwa ys make sure the Engine’ s Ignition (2) is in its “OFF” posi- tion pr ior to perf orming any ser vice, maintenance, or cleaning of the Generator or Engine. (See Figure D .) Before each use, 2. in spec t th e ge ner a[...]

  • Page 17

    P age 17 SKU 94191 For technical questions, please call 1-800-444-3353. FIGURE G OIL DIPSTICK (65A) PLUG (59A) 4. Engine maintenance: After first 5 to 8 hours of use: a. Change oil. Then, change oil e very 50 hours of use. Change oil ev ery 25 hours of use when operating the Engine under a heavy load or in high temperatures. T o change the oil, re[...]

  • Page 18

    P age 18 SKU 94191 For technical questions, please call 1-800-444-3353. squeeze thoroughly to dr y . Then, squir t se v eral drops of a light weight oil onto the Elemen t. Use compres sed air to clean the Air Filter Separ ator . Then replace the Air Filter Separato r , Air Filte r Element , and Air Filter Cov er . Clean more often under dusty condi[...]

  • Page 19

    P age 19 SKU 94191 For technical questions, please call 1-800-444-3353. TR OUBLESHOO TING PLEASE READ THE FOLLO WING CAREFULL Y THE MANUF A CTURER AND/OR DISTRIBUT OR HAS PRO VIDED THE P AR TS LIST AND ASSEMBL Y DIA GRAM IN THIS MANU AL AS A REFERENCE TOOL ONL Y . NEITHER THE MANUF ACTURER OR DIST RIB UT OR MAKES ANY RE PRESE NT A TION OR W ARRA NT[...]

  • Page 20

    P age 20 SKU 94191 For technical questions, please call 1-800-444-3353. P AR TS LIST - GENERA T OR[...]

  • Page 21

    P age 21 SKU 94191 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIA GRAM - GENERA T OR[...]

  • Page 22

    P age 22 SKU 94191 For technical questions, please call 1-800-444-3353. P AR TS LIST - ENGINE P art Description Qty . 1A Muffler 1 2A Cylinder Head Bolt 4 3A Cylinder Head Cov er Bolt 4 4A Cylinder Head Cov er 1 5A Lock Nut 2 6A Adjusting Screw 2 7A Rock er Arm 3 8A Rock er Arm Bolt 2 9A V alve Push Rod Guiding Board 1 10A V alve Push Rod 2 11A Cy[...]

  • Page 23

    P age 23 SKU 94191 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIA GRAM - ENGINE 69A 70A 71A 72A 73A 68A 67A 66A 65A 64A 63A 62A 61A 60A 59A 58A 43A 44A 45A 46A 47A 48A 49A 50A 51A 84A 52A 42A 41A 40A 39A 38A 37A 36A 18A 19A 20A 17A 16A 15A 83A 54A 53A 55A 56A 57A 34A 35A 74A 75A 76A 77A 81A 82A 80A 79A 78A 1A 14A 85A 21A 13A 22A[...]

  • Page 24

    P age 24 SKU 94191 For technical questions, please call 1-800-444-3353. California and United States Emission Control Def ects W arranty Statement The California Air Resources Board (herein CARB), the United States Environmental Protection Agency (herein EP A), and Harbor F reight T ools ® (herein HFT) are pleased to e xplain the emission control [...]

  • Page 25

    P age 25 SKU 94191 For technical questions, please call 1-800-444-3353. 1. Length of Coverage HFT warrants to a first retail purchaser and each sub- sequent purchaser that the engine is free from defects in mater ials and w orkmanship that cause the failure of warranted par ts for a period of two (2) years after the date of delivery to the first [...]

  • Page 26

    P age 26 SKU 94191 For technical questions, please call 1-800-444-3353. REV 07c, 07h Electrical Diagram Please note: All electr ical work should be perf or med b y a qualified ser vice technician.[...]