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Harbor Freight Tools 92455 manual

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Table of contents for the manual

  • Page 1

    GENERA T OR SET 5.5 HP - RECOIL ST AR T - 2200W/2400W RA TED Model 92455 OPERA TING INSTR UCTIONS Generators 3491 Mission Oaks Blvd., Camarillo , CA 93011 Visit our W eb site at http://www .harborfreight.com Cop yright © 2004 by Harbor F reight T ools ® . All r ights reser v ed. No por tion of this manual or an y ar twork contained herein may be [...]

  • Page 2

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 2 PR ODUCT SPECIFICA TIONS . Item Description VAC El ectr ic al Spe cificatio ns 115 Vol ts @ 19 Amps Cur rent Ou tput 60 Hz Con ti nuou s/Rated Wa ttage: 2 ,200 Peak Wattage : 2,400 Two 11 5 VAC, 3- Pron g Grou nding Outl ets One 19 AMP Ci rcu it Br eaker VDC Electrical Spe cifica[...]

  • Page 3

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 3 WORK AREA 1. Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. 2. Do not operate power tools in explosive atmospheres, such as in the pres- ence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fu[...]

  • Page 4

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 4 6. A v oid body contact with grounded surfaces suc h as pipes, radiator s, ranges, and refrigerators. There is an increased r isk of electric shoc k if your body is grounded. 7. Do not expose po wer tools to rain or wet conditions. W ater entering a generator will increase the ri[...]

  • Page 5

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 5 17. Do not use the generator if the P ower Switch does not turn it on or off. Any generator that cannot be controlled with the P ower Switch is dangerous and must be replaced. GENERA T OR USE AND CARE 18. Make sure the P ower Switch is in its “OFF” position and disconnect the[...]

  • Page 6

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 6 HEART P A CEMAKER PRECA UTION SPECIFIC PRODUCT W ARNINGS AND PRECA UTIONS 1. W ARNING! P eople with pacemakers should consult their ph ysician(s) bef ore using this product. Electromagnetic fields in close proximity to a hear t pacemaker could cause interf erence to or failure of[...]

  • Page 7

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 7 1. Gasoline fuel and fumes are flammable, and potentially explosive. Use proper fuel storage and handling procedures . Alwa ys hav e multiple ABC class fire e xtinguishers nearb y . 2. Keep the Generator and surrounding area clean at all times. 3. When spills of fuel or oil occur[...]

  • Page 8

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 8 MECHANICAL PRECAUTIONS 1. AL W A YS make sure the P ow er Switch is in its “OFF” position. Disconnect the spark plug wire, and allow the Engine to completely cool before carrying out maintenance. 2 . Check f or damaged par ts . Before using the Gener ator , any par t that app[...]

  • Page 9

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 9 NOISE PRECAUTIONS 1. Prolonged exposure to noise levels above 85 dBA is hazardous to hearing. Alwa ys wear ANSI appro ved ear protection when oper ating or working around the Generator when it is running. ELECTRICAL PRECAUTIONS 1. All connections and conduits from the Generator t[...]

  • Page 10

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 10 8 . K eep all electrical equipment clean and dr y . Replace any wiring where the insu- lation is cracked, cut, abraded or otherwise degraded. Replace terminals that are wor n, discolored, or corroded. K eep ter minals clean and tight. 9 . Insulate all connections and disconnecte[...]

  • Page 11

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 11 5 . Place the Generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords. 6. If the Generator in located indoors the Engine exhaust must be ventilated to the outdoors using leakproof, heat resistant, flexible, metal[...]

  • Page 12

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 12 GROUND CONNECT OR (8) #6 A WG GROUNDING WIRE (NO T INCLUDED) GROUNDING ROD (NOT INCLUDED) FIGURE B OIL DIPSTICK (65A) FIGURE C FUEL T ANK (30) FUEL T ANK CAP (33) FUEL GAUGE (34) ENGINE POWER SWITCH (2)[...]

  • Page 13

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 13 3. Bef ore the first use, remo v e the Fuel T ank Cap (33) and fill the Fuel T ank (30) with unleaded gasoline . Then, replace the Fuel T ank Cap. Thereafter , check the Engine’ s Fuel Gauge (34) f or the amount of unleaded gasoline in the Fuel T ank. If necessar y , refill th[...]

  • Page 14

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 14 FUEL T ANK (32) 5. T ur n the Engine P ower Switch (2) to its “ON” position. (See Figure F .) ENGINE POWER SWITCH (2) ON OFF FIGURE F 6 . Hold the Star t Handle (41A) loosely and pull it slo wly se ver al times to allow the gasoline to flow into the Engine’ s carburetor . [...]

  • Page 15

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 15 P o wering 120 V olt A C T ools And Equipment: 1. Prior to powering tools and equipment, make sure the Gener ator’ s rated v oltage, and amperage capacity (115 V A C / 20 AMPs) is adequate to supply all electr ical loads that the unit will power . If pow ering exceeds the Gene[...]

  • Page 16

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 16 7. NO TE: The Generator features a 10 AMP DC Fuse (9) to protect the DC circuit in case of an overload. Should an overload occur the Fuse will burn out, causing the Generator to automatically shut down. In this case, refer to Step #1 in this section. Then, reset the circuitr y s[...]

  • Page 17

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 17 INSPECTION, CLEANING, AND MAINTENANCE 1. CA UTION! Always make sure the Engine P ower Switch (2) is in its “OFF” posi- tion. Disconnect the spark plug wire from the engine and allow sufficient time for the Engine and Generator to completely cool before performing any in- spe[...]

  • Page 18

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 18 P AR TS LIST NO TE: Some par ts are listed and sho wn for illustration purposes only , and are not available individually as replacement parts. Part # Description Qty. Part # Description Qty. 1 Bolt (M6 x 12) w/Loc k Washer 9 22 Bolt (M6 x 172) 4 2 Engine Power Switch 1 23 Bolt [...]

  • Page 19

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 19 ASSEMBL Y DIA GRAM[...]

  • Page 20

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 20 P AR TS LIST - CONTINUED Part # Description Q ty. Part # Description Qt y. 1A Muff ler 1 42A S tart ing Case Assy. 1 2A Cy linder Head Bolt 4 43A Spiral Spring 1 3A Cy linder Head Cover Bolt 4 44A Start ing Wheel 1 4A Cy linder Head Cover 1 45A C-clip 1 5A Loc k Nut 2 46A Starti[...]

  • Page 21

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 21 ASSEMBL Y DIA GRAM - CONTINUED 78A 79A 80A 77A 76A 75A 74A 1A 2A 3A 4A 5A 6A 7A 8A 9A 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A 20A 21A 22A 23A 24A 25A 26A 27A 28A 29A 30A 31A 32A 33A 36A 37A 38A 39A 40A 41A 42A 43A 44A 45A 46A 47A 48A 49A 50A 51A 52A 53A 54A 55A 56A 57A 17A 35A 6[...]

  • Page 22

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 22 WIRING DIA GRAM[...]

  • Page 23

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 23 California and United States Emission Contr ol Defects W arranty Statement The California Air Resources Board (herein CARB), the United States Environmental Protection Agency (herein EP A), and Harbor F reight T ools ® (herein HFT) are pleased to explain the emission control sy[...]

  • Page 24

    SKU 92455 For technical questions, please call 1-800-444-3353. Page 24 1 . Length of Coverage HFT warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of warranted parts for a period of two (2) years after the date of delivery to the first retail [...]