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Harbor Freight Tools 97719 manual

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Table of contents for the manual

  • Page 1

    ARC WELDER 135AC/105DC AMP Model 97719 SET UP AND OPERA TING INSTRUCTIONS Visit our website at: http://www .harborfreight.com Read this material before using this product. Failure to do so can result in serious injury . SA VE THIS MANUAL. Copyright © 2008 by Harbor Freight T ools ® . All rights reserved. No portion of this manual or any artwork c[...]

  • Page 2

    Page 2 SKU 97719 For technical questions, please call 1-800-444-3353. CONTENTS IMPORT ANT SAFETY INFORMA TION ........................................................................ 3 GENERAL SAFETY RULES .................................................................................... 3 SPECIFIC SAFETY RULES ...................................[...]

  • Page 3

    Page 3 SKU 97719 For technical questions, please call 1-800-444-3353. SA VE THIS MANUAL Keep this manual for the safety warnings and precautions, assembly , operating, inspection, maintenance and cleaning procedures. Write the product’s seria l number in th e back of the manual near the assembly diagram (or month and year of purchase if product h[...]

  • Page 4

    Page 4 SKU 97719 For technical questions, please call 1-800-444-3353. Electrical safety 2. Avoid body contact with grounded a. surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. Do not touch exposed electrical b. parts. Do not expose power tools to rain c. or wet condi[...]

  • Page 5

    Page 5 SKU 97719 For technical questions, please call 1-800-444-3353. have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. Use the power tool, accessories and f. tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account [...]

  • Page 6

    Page 6 SKU 97719 For technical questions, please call 1-800-444-3353. People with pacemakers should 12. consult their physician(s) before use. Electromagnetic elds in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should: • Avoid operating alone. • Do not use wi[...]

  • Page 7

    Page 7 SKU 97719 For technical questions, please call 1-800-444-3353. Enclose the work area with portable 20. re resistant screens. Protect combustible walls, ceilings, oors, etc., from sparks and heat with re resistant covers. If working on a metal wall, ceiling, 21. etc., prevent ignition of combustibles on the other side by moving the c[...]

  • Page 8

    Page 8 SKU 97719 For technical questions, please call 1-800-444-3353. recommendations for Threshold Limit V alues (TL V’s) for fumes and gases. Have a recognized specialist in 32. Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specic welding or cutting situation. The warnings, [...]

  • Page 9

    Page 9 SKU 97719 For technical questions, please call 1-800-444-3353. SPECIFICA TIONS Electrical Requirements 240 V~ / 60 Hz / Single Phase Power Plug T ype: 240 V olt, 3-Prong, Grounded (Not Included) Output Current AC 55 - 135A DC 30 - 105A Max. Input Current 40 Amps Operating Indicators Power On Light (Green) Thermal Overload Light (Orange) Weld[...]

  • Page 10

    Page 10 SKU 97719 For technical questions, please call 1-800-444-3353. Power Cord Plug. Never remove the grounding prong or modify the Power Cord Plug in any way . Do not use adapter plugs with this product. T o assemble the two Wheels (9), 3. insert the Axle (8) through the two holes located at the bottom/rear of the Base Frame (3). Place the Whee[...]

  • Page 11

    Page 1 1 SKU 97719 For technical questions, please call 1-800-444-3353. General Operating Instructions Protective gear must be worn when using the Arc Welder; ANSI-approved, arc shaded, eye protection, a full face shield, heavy-duty work gloves, a welding apron, NIOSH-approved respirator , and heavy-duty work clothes without pockets should be worn [...]

  • Page 12

    Page 12 SKU 97719 For technical questions, please call 1-800-444-3353. Attach the Grounding Cable with 5. Clamp (34) as close as possible to the intended welding location. (See Assy . Diagram.) Place the bare end of the electrode 6. (not included) in the Electrode Holder (33). NOTE: Always keep the jaws of the Electrode Holder clean to ensure prope[...]

  • Page 13

    Page 13 SKU 97719 For technical questions, please call 1-800-444-3353. MAINTENANCE AND SERVICING Procedures not specically explained in this manual must be performed only by a qualied technician. TO PREVENT SERIOUS INJUR Y FROM ACCIDENT AL OPERA TION: T urn the Power Switch of the tool to its “OFF” position and unplug the tool from its el[...]

  • Page 14

    Page 14 SKU 97719 For technical questions, please call 1-800-444-3353. Problem Possible Causes Possible Solutions Welder does not “hum” when turned on. No power at electrical outlet. 1. Broken or damaged Power Cord. 2. Check circuit fuse or circuit breaker . 1. Have Power Cord repaired or replaced by 2. a qualied electrician. Welder “hums?[...]

  • Page 15

    Page 15 SKU 97719 For technical questions, please call 1-800-444-3353. P ARTS LIST Part # Description Qty . Part # Description Qty . 1 Kickstand, Plastic 1 23 Green Lamp 1 2 Screw (ST4.2x13) 1 24 Y ellow Lamp 1 3 Base Frame 1 25 Power Switch Knob 1 4 Screw (M6x25) 4 26 Amperage Control Knob 1 5 Foot, Plastic 4 27 Relief Strain 1 6 Screw (M4x12) 1 2[...]

  • Page 16

    Page 16 SKU 97719 For technical questions, please call 1-800-444-3353. ASSEMBL Y DIAGRAM[...]

  • Page 17

    Page 17 SKU 97719 For technical questions, please call 1-800-444-3353. Record Product’ s Serial Number Here: Note: If product has no serial number , record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only , and are not available individually as replacement parts. LIMITED 1 YEAR / 90 DA Y W A[...]