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A good user manual
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Table of contents for the manual
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Page 1
E L E C T R I C C H A I N H O I S T E R 2 a n d N E R 2 S E R I E S 1/8 T on through 5 T on Cap acity E FF EC TI VE : D e ce mb er 1 3 , 2012 Code, Lot and Serial Number Th is eq u ip m en t s ho u ld no t b e in st al l ed , ope r at ed , or ma i nt ai ne d by an y[...]
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Page 2
51 9 . 0 P art s L i s t When ordering Par ts, please provide the Hoist code number, lot nu mber and serial number l ocated on the Hoist nameplate (see fig. b elow). Reminder: Per se ctions 1.1 and 3.7.4 t o aid in ordering Parts and Product Support, rec ord the Hoist code number, lot number and s erial number in the space pr ovided on the cover of[...]
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Page 3
52 9 .1 Housing and Motor Parts Figure 9-1- 1 H ousing and Motor Pa rts[...]
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Page 4
53 9 .1 Housing and Motor Parts Figure No. Part Name Parts Per Hoist 001H 003S 003H 005S 005L 010S 010L 020C 1 Fan Cover 1 ER2BS9107 ER2CS9107 ER2CL9107 ER2DS9107 ER2CS9107 2 Fan 1 ER2BS9108 ER2CS9108 ER2CL9108 ER2DS9108 ER2CS9108 3 Snap Ring 1 9047113 9047116 9047113 4 Brake Cover F 1 ER2BS9115 ER2CL9115 ER2CS9115 ER2CL9115 ER2DS9115 ER2CS9115 M E[...]
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Page 5
54 9 .1 Housing and Motor Parts Figure 9-1-2 Housi ng and Motor Pa rts[...]
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Page 6
55 9.1 Housing and Motor Parts Figure No. Part Name Parts Per Hoist 015S 020L 020S 030C 025S 050L 1 Fan Cover 1 ER2DS9107 ER2ES9107 2 Fan 1 ER2DS9108 ER2ES9108 3 Snap Ring 1 9047116 9047122 4 Brake Cover F 1 ER2DS9115 ER2ES9115 M ER2EL9149 5 Packing B 1 ER2DS9119 ER2ES9119 6 Set Pin S 2 ES120003 7 Socket Bolt 4 9091234 9091255 8 Electromagnetic Br [...]
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Page 7
56 9.2 Gearing Parts Figure 9-2-1 Gearing Pa rts[...]
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Page 8
57 9.2 Gearing Parts Figure No. Part Name Parts Pe r Hoist 001H 003S 003H 005S 005L 010S 010L/020C 1 Load Sheave Assembly 1 ER2BS6241 ER2CS6241 ER2DS6241 2 Load Sheave 1 ER2BS9241 ER2CS9241 ER2DS9241 3 Oil Seal 1 ER2BS9221 ER2CS9221 ES221010S 4 Ball Bearing 1 9000506 9000508 9000509 5 Ball Bearing 1 9000202 9000104 9000302 9000104 9000304 6 Load Ge[...]
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Page 9
58 9.2 Gearing Parts Figure 9-2-2 Gearing Pa rts[...]
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Page 10
59 9.2 Gearing Parts Figur e N o. Part Name Parts Per Hoist 015S 020 L 020S 030C 025S 050L 1 Load Sheave Assembly 1 ER2ES6241 ER2FS6241 2 Load Sheave 1 ER2ES9241 ER2FS9241 3 Oil Seal 1 ER2ES9221 4 Ball Bearing 1 9000609 9000610 5 Ball Bearing 1 9000405 6 Load Gear 1 ER2EM9 240 ER2EL 9240 ER2ES 9240 ER2ER9240 ER2FS9240 7 Snap Ring 1 9047150 8 Ball B[...]
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Page 11
60 9.3 Hook and Chain Parts Figure 9-3-1 Hook a nd Chain Parts[...]
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Page 12
61 9.3 Hook and Chain Parts Figure No. Part Name Parts Per Hoist 001H 003S 003H 005S 005L 1 Top Hook Assem bly 1 ER2CS1001 2 Hook Latch 1 ER2CS1 002 3 Suspender E (For M anual Trolley ) 1 T7GB004010 5 Connection Yoke P (For Push Trolley) 1 ER2CS9027 6 Connection Yoke G (For Geared Trolle y) 1 ER2CS9029 7 Yoke Bolt 1 ER1CS9032 8 Slotted Nut 1 L31830[...]
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Page 13
62 9.3 Hook and Chain Parts Figure 9-3-2 Hook a nd Chain Parts[...]
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Page 14
63 9.3 Hook and Chain Parts Figure No. Part Name Parts Per Hoist 010S 010L 1 Top Hook Assem bly 1 ER2DS1001 2 Hook Latch 1 ER2DS1002 3 Suspender E (For M anual Trolley ) 1 T7GB004010 4 Connection Yoke P ( Fo r Push Tro lley) 1 ER2CS9027 5 Connection Yoke G (For Geared Trolle y) 1 ER2CS9029 6 Yoke Bolt 1 ER1CS9032 7 Slotted Nut 1 L3183008 8 Split Pi[...]
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Page 15
64 9.3 Hook and Chain Parts Figure 9-3-3 Hook a nd Chain Parts[...]
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Page 16
65 9.3 Hook and Chain Parts Figure No. Part Name Parts Per Hoist 015S 020S 020L 1 Top Hook Assem bly 1 ER2ES1001 2 Hook Latch 1 ER2ES1002 3 Suspender E (For M anual Trolley) 1 T7GB004020 4 Connection Yoke P (For Push Tro lley) 1 ER2ES9027 5 Connection Yoke G (For Geared Trolle y) 1 ER2ES9029 6 Yoke Bolt 1 ER1ES9032 7 Slotted Nut 1 ES088020L 8 Split[...]
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Page 17
66 9.3 Hook and Chain Parts Figure 9-3-4 Hook a nd Chain Parts[...]
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Page 18
67 9.3 Hook and Chain Parts Figure No. Part Name Parts Per Hoist 020C 1 Top Hook Assem bly 1 ER2DR1001 2 Hook Latch 1 ER2DS1 002 3 Suspender E (For M anual Trolley) 1 T7GB004020 4 Connection Yoke D 1 ER2DR9030 5 Yoke Bolt 1 ER1ES9032 6 Slotted Nut 1 ES088020 7 Split Pin 1 9009436 8 Chain Pin 1 M2041010 9 Slotted Nut 1 M2049010 10 Split Pin 1 900941[...]
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Page 19
68 9.3 Hook and Chain Parts Figure 9-3-5 Hook a nd Chain Parts[...]
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Page 20
69 9.3 Hook and Chain Parts Figure No. Part Name Parts Per Hoist 030C 1 Top Hook Assem bly 1 ER2ER1001 2 Hook Latch 1 ER2ER1 002 3 Suspender E (For M anual Trolley) 1 T7GB004030 4 Connection Yoke D 1 ER2ER9030 5 Yoke Bolt 1 ER1ES9032 6 Slotted Nut 1 L3183008 7 Split Pin 1 9009436 8 Chain Pin 1 ES041030 9 Slotted Nut 1 M2049020 10 Split Pin 1 900941[...]
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Page 21
70 9.3 Hook and Chain Parts Figure 9-3-6 Hook a nd Chain Parts[...]
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Page 22
71 9.3 Hook and Chain Parts Fi gure No. Part Name Parts Per Hoist 025S 1 Top Hook Complete Assembly 1 ER2FS1001 2 Hook Latch 1 ER2FS1 002 3 Suspender E (For M anual Trolley ) 1 T7GB004030 4 Connection Yoke P (For Push Tro lley) 1 ER2FS9027 5 Connection Yoke G (Ge ared Trolley) 1 ER2FS9 029 6 Yoke Bolt 1 ER2FS9032 7 Slotted Nut 1 ES088020L 8 Split P[...]
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Page 23
72 9.3 Hook and Chain Parts Figure 9-3-7 Hook a nd Chain Parts[...]
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Page 24
73 9.3 Hook and Chain Parts Figure No. Part Name Parts Per Hoist 025S 1 Chain Guide A 1 ER2FS9331 2 Chain Guide B 1 ER2FS9332 3 Socket Bolt 4 9091274 4 Spring Lock Washer 4 9012711 5 Machine Screw Wi th Spring Was her 4 E6F151003 6 Guide Roller 1 ER1EM933 3 7 Roller Pin 1 ER2FS9334 8 Limit Lever 1 ER2FS9337 9 Limit Lever Pin 1 ER2FS9338 10 Limit Le[...]
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Page 25
74 9.3 Hook and Chain Parts Figure 9-3-8 Hook a nd Chain Parts[...]
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Page 26
75 9.3 Hook and Chain Parts Figure No. Part Name Parts Per Hoist 050L 1 Top Hook Assem bly 1 ER2FR1001 2 Hook Latch 1 ER2FR9002 3 Suspender G (For Manu al Trolley) 1 MR1GS9001 4 Connection Yo ke D 1 ER2FR9030 5 Yoke Bolt 1 ES006050 6 Slotted Nut 1 J1NL00120200 7 Split Pin 1 9009437 8 Chain Pin 1 ES041050 9 Slotted Nut 1 M2049030 10 Split Pin 1 9009[...]
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Page 27
76 9.3 Hook and Chain Parts Figure 9-3-9 Hook a nd Chain Parts[...]
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Page 28
77 9.3 Hook and Chain Parts Figure No. Part Name Parts Per Hoist 050L 1 Chain Guide A 1 ER2FS9331 2 Chain Guide B 1 ER2FS9332 3 Socket Bolt 4 9091274 4 Spring Lock Washer 4 9012711 5 Machine Screw Wi th Spring Was her 4 E6F151003 6 Guide Roller 1 ER1EM933 3 7 Roller Pin 1 ER2FS9334 8 Limit Lever 1 ER2FS9337 9 Limit Lever Pin 1 ER2FS9338 10 Limit Le[...]
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Page 29
78 9.4 Electric Parts (Single Speed) Figure 9-4-1 Electri c Parts (Single Speed)[...]
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Page 30
79 9.4 Electric Parts (Single Speed) Figure No. Part Name Parts Per Hoist 001H 003S 003H 1 Limit Switch Complete Assembly 1 ER2CI1060 2 Socket Bolt 3 9091247 3 Spring Lock Washer 3 9012709 4 Plate Assembly 1 ER2GHM03S5A2 ER2GHM05S5A2 5 Plate 1 ER2BS9441 ER2CS9441 6 Plate Screw 3 ER1BS9445 7 Transformer 1 TRF72V611 TRF73V611 8 Electromagnetic Contac[...]
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Page 31
80 9.4 Electric Parts (Single Speed) Figure 9-4-2 Electri c Parts (Single Speed)[...]
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Page 32
81 9.4 Electric Parts (Single Speed) Figure No. Part Name Parts Per Hoist 005S 005L 010S 010L/020C 015S 020L 020S 030C 1 Limit Switch Complete Assembly 1 ER2CI1060 2 Socket Bolt 3 9091247 3 Spring Lock Washer 3 9012709 4 Plate Assembly 1 ER2GHM05S 5A2 ER2GHM05L 5A2 ER2GHM10S5A2 ER2GHM20L5A 2 ER2GHM20S5A2 5 Plate 1 ER2CS9441 ER2DS9441 ER2ES9441 6 Pl[...]
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Page 33
82 9.4 Electric Parts (Single Speed) Figure 9-4-3 Electri c Parts (Single Spee d)[...]
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Page 34
83 9.4 Electric Parts (Single Speed) Figure No. Part Name Parts Per Hoist 025S 050L 1 Limit Switch Complete Assembly 1 ER2CI1060 2 Socket Bolt 3 9091247 3 Spring Lock Washer 3 9012709 4 Plate Assembly 1 ER2GHM20S5A2 5 Plate 1 ER2ES9441 6 Plate Screw 3 ER1BS9445 7 Transformer 1 TRF73V611 8 Electromagnetic Contactor 1 MGC23406B 9 E-Stop Contactor* 1 [...]
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Page 35
84 9.5 Electric Parts (Dual Speed) Figure 9-5-1 Electri c Parts (Dual Speed)[...]
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Page 36
85 9.5 Electric Parts (Dual Speed) Figure No. Part Name Parts Per Hoist 001HD 003SD 003HD 1 Limit Switch Complete Assembly 1 ER2CI1060 2 Socket Bolt 3 9091247 3 Spring Lock Washer 3 9012709 4 LS Harness 1 ER2CI9554 5 Plate Assembly M, 2V 1 ER2LHE03I5 A2 ER2LHE05I5 A2 F, 2V ER2BHE03I5A2 ER2BHE05I5A2 M, 4V ER2LHN03I5A 2 ER2LHN05I5A 2 F, 4V ER2BHN03I5[...]
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Page 37
86 9.5 Electric Parts (Dual Speed) Figure 9-5-2 Electri c Parts (Dual Speed)[...]
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Page 38
87 9.5 Electric Parts (Dual Speed) Figure No. Part Name Parts Per Hoist 005SD 005LD 010SD 010LD/020CD 015SD 020 LD 1 Limit Switch Complete Assembly 1 ER2CI1060 2 Socket Bolt 3 9091247 3 Spring Lock Washer 3 9012709 4 LS Harness 1 ER2CI9554 5 Plate Assembly M, 2V 1 ER2LHE05I5 A2 ER2LHE05J5A2 ER2LHE10I5 A2 ER2LHE10J5A2 ER2LHE20J5A2 F, 2V 1 ER2BHE05I5[...]
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Page 39
88 9.5 Electric Parts (Dual Speed) Figure 9-5-3 Electri c Parts (Dual Speed)[...]
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Page 40
89 9.5 Electric Parts (Dual Speed) Figure No. Part Name Parts Per Hoist 020S D 030CD 025SD 050LD 1 Limit Switch Complete Assembly 1 ER2CI1060 2 Socket Bolt 3 9091247 3 Spring Lock Washer 3 9012709 4 LS Harness 1 ER2CI9554 5 Plate Assembly M, 2V 1 ER2LHE20I5 A2 F, 2V 1 ER2BHE20I5A2 M, 4V 1 ER2LHN20I5A 2 F, 4V 1 ER2BHN20I5 A2 6 Plate 1 ER2EI944 1 7 P[...]
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Page 41
90 9.6 Power Supply and Pendant Parts Figure 9-6-1 Power S upply a nd Pendant Parts (Plug Co nnection)[...]
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Page 42
91 9.6 Power Supply and Pendant Parts Figure No. Part Name Parts Per Hoist 001H 003S 003H 005L 005S 010L / 020C 010S 015S 020L 020S 030C 025S 050L 1 Cord Support (Wire Stop) 1 ER1BS9534 2 Mach. Screw W/ Spring Washer 2 M6F554010 3 Socket Frame Complete Assembly S 1 ER2CS4511 ER2ES4511 D ER2CI4511 ER2DI4511 ER2EI451 1 4 Socket Frame 1 ER2CS9511 5 So[...]
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Page 43
92 9.6 Power Supply and Pendant Par ts Figure 9-6-2 Power S upply a nd Pendant Parts (Direct C onnection)[...]
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Page 44
93 9.6 Power Supply and Pendant Parts Figure No. Part Name Parts Per Hoist 001H 003S 003H 005L 005S 010L / 020C 010S 015S 020L 020S 030S 025S 050L 1 Cord Support (Wire Stop) 1 ER1BS9 534 2 Mach. Screw W/ Spring Washer 2 M6F554010 3 Socket Frame Complete Assembly S 1 ER2CS4511 ER2ES4511 D ER2CI4511 ER2EI451 1 4 Socket Frame 1 ER2CS9511 5 Holder C 2 [...]
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Page 45
94 This Page Intentionally Left Blank[...]
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Page 46
95 This Page Intentionally Left Blank[...]
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Page 47
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