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Hearth and Home Technologies Cyclone-Cust manual

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Table of contents for the manual

  • Page 1

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 1 Model: Cyclone-Cust • Do not store or use gasoline or other fl am- mable vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance - Do not touch any electrical switch. Do not use any phone in your buildin[...]

  • Page 2

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: __________________ Serial Number: __________________________________________ Location on appliance: ____________________ Dealership purchased from: ____[...]

  • Page 3

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 3  = Contains updated information. T able of Contents 9 Gas Information A. Fuel Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 B. Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 C. Gas Connection . . . . . . . . . . . .[...]

  • Page 4

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 4 B. Glass Speci fi cations Hearth & Home T echnologies appliances manufactured with tempered glass may be installed in hazardous loca- tions such as bathtub enclosures as de fi ned by the Con- sumer Product Safety Commission (CPSC) This statement is in compliance with CPSC 16 CFR[...]

  • Page 5

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 5 H. Requirements for the Commonwealth of Massachusetts For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the si[...]

  • Page 6

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 6 A. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the out- side. No additional outside air source is required. 2 2 Get ting Star te[...]

  • Page 7

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 7 3 3 F raming and Clearances Note: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y . • Illustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. Fire Risk Provide adequate clearance: • Arou[...]

  • Page 8

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 8 Fire Risk. • Construct chase to all clearance speci fi cations in manual. • Locate and install appliance to all clearance speci fi cations in manual. B. Constructing the Appliance Chase A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent sy[...]

  • Page 9

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 9 D. Mantel Projections Figure 3.3 Clearances to mantels or other combustibles above appliance SLIP SECTION COMBUSTIBLE MATERIAL 41-3/8 in. (+0 to -1/2 in.) 34-3/8 in. TO CEILING AND/OR MANTEL FIRESTOP FRAMING MEMBER GLASS TUBE TOP OF UNIT[...]

  • Page 10

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 10 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as speci fi ed. • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fi re. Roof Pitch H [...]

  • Page 11

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 1 1 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 4.4 Minimum Clearances for T ermination A = 12 inches................. clearances above grade, ver anda, porch, deck or balcony B = 12 inches................. clearances to window or door that may [...]

  • Page 12

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 12 Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney fl ue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside. • Use separate vent system for this appliance. May impair safe operation of this [...]

  • Page 13

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 13 H T V T Figure 5.3 Figure 5.4 D. V ent Diagrams 1. T op V ent - Horizontal T ermination One Elbow T wo Elbows H T H 1 H 2 V T Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling fi restops. • AL W A YS maintain speci fi ed clearances around ven[...]

  • Page 14

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 14 Figure 5.5 1. T op V ent - Horizontal T ermination - (continued) Three Elbows H T H 2 V 2 H 1 V 1 V T V 1 H 1 V 2 H 2 V T Min. H T Max. **** 2 f t . 2 f t . **** 3 f t . 6 f t . **** 4 f t . 1 0 f t . **** 5 f t . 1 5 f t . V T + H T = 40 ft. Max. *No speci fi c restrictions on this[...]

  • Page 15

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 15 2. T op V ent - V ertical T ermination No Elbow Figure 5.6 Figure 5.7 T wo Elbows CAP V T V 2 V 1 V T H T V T MAX. 40 ft. Drop the fl ue restrictor into the slip section as shown. SLIP SECTION FLUE RESTRICTOR GLASS CYLINDER ASSEMBL Y Flue Restrictor Part No. Inside Diameter Max. V e[...]

  • Page 16

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 16 Figure 5.8 2. T op V ent - V ertical T ermination - (continued) Three Elbows V 2 V T H T H 2 H 1 V 1 V 1 H 1 H 2 V 2 V T Min. H T Max. **** 2 f t . 2 f t . **** 3 f t . 6 f t . **** 4 f t . 1 0 f t . **** 5 f t . 1 5 f t . V T + H T = 40 ft. Max. *No speci fi c restrictions on this [...]

  • Page 17

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 17 A. Pipe Clearances to Combustibles 6 6 V ent Clearances and F raming B. W all Penetration Framing Combustible W all Penetration Frame a hole in a combustible wall for an interior wall shield fi restop, (Figure 6.2) whenever a wall is penetrated. Use same size framing materials as th[...]

  • Page 18

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 18 C. V ertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inches whenever the vent system penetrates a ceiling/ fl oor (see Figure 6.3). • Frame the area with the same sized lumber as used in ceiling/ fl oor joist. • When installing a[...]

  • Page 19

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 19 7 7 Appliance Preparation A. Securing and Leveling the Appliance Figure 7.1 Proper positioning, leveling and securing of an appliance SCREW HOLES PROVIDED FOR SECURING Fire Risk. • AL W A YS maintain speci fi ed clearances around the appliance. • Do NOT notch into the framing ar[...]

  • Page 20

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 20 Fire Risk Exhaust Fumes Risk Impaired Performance of Appliance • Overlap pipe slip sections at least 1-1/2 inches. • Use pilot holes for screws. • Screws must not exceed one inch long. • Pipe may separate if not properly joined. High T emperature Silicone Sealant Commercial, [...]

  • Page 21

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 21 Figure 8.3 A B Figure 8.4 Figure 8.5 Seams Note: Make sure that the seams are not aligned to prevent unintentional disconnection. INCORRECT CORRECT Assembling Minimum Installations (MI) Sections MI sections are non-unitized so that they can be cut to a certain length. Cut these secti[...]

  • Page 22

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 22 B. Disassembly of V ent Sections T o disassemble any two pieces of pipe, rotate either section (see Figure 8.1 1), so that the seams on both pipe sections are aligned (see Figure 8.12). They can then be carefully pulled apart. Securing the Vent Sections Vertical Sections Vertical sec[...]

  • Page 23

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 23 C. Installing Heat Shield and Horizontal T ermination Cap NOTE: Where required, an exterior wall fl ashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick. Installing the Horizontal T ermination Cap V ent termination must not be [...]

  • Page 24

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 24 SCREWS CAULK STORM COLLAR (1 of 3) D. Installing Roof Flashing and V ertical T er- mination Cap T o install roof fl ashing see Figure 8.14. For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.14). Caulk the gap between the ro[...]

  • Page 25

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 25 Figure 8.17 Assembling the Storm Collar Figure 8.18 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.17). Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) through the br[...]

  • Page 26

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 26 Note: H av e the gas supply line inst alled in acc ordance w i t h l o c a l b u i l d i n g c o d e s , i f a n y . I f n o t , f o l l o w A N S I 223. 1 . Installation shou ld b e done by a quali fi ed ins taller approv ed and/or li censed as requ ired b y the locality . (In the [...]

  • Page 27

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 27 Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fi re hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.L. Listed gas appliances are tested and approved without requiring changes for el[...]

  • Page 28

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 28 1 0 10 Elec tric al Information Figure 10.2 Figure 10.1 Electrical Panel position inside Appliance with Front removed. A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired directly to the transformer . See Figure 10.1. Note: This appliance must be electrically wi[...]

  • Page 29

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 29 B. Connecting to the Appliance Wire 1 10V to terminal block. Do NOT wire 1 10V to valve. Do NOT wire 1 10V to wall switch. • Incorrect wiring will damage this valve. • Incorrect wiring will override HSI safety lockout and may cause explosion. W ARNING • This appliance comes fac[...]

  • Page 30

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 30 A. Mantel Projections This appliance is approved to be installed with a clearance to the ceiling and/or other projections of 34-3/8 inch minimum from the top of the fi replace (see Figure 1 1.1). 1 1 11 Finishing B. Facing Material Fire Risk. Finish all edges and fronts to clearance[...]

  • Page 31

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 31 1 2 12 Appliance Setup A. Remove Shipping Materials Remove shipping materials from inside or underneath the fi rebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity . C. Accessories Install approved [...]

  • Page 32

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 32 A. Before Lighting Appliance Before operating this appliance have a quali fi ed tech- nician: • Remove all shipping materials from inside and/or underneath the fi rebox. • Check the wiring. • Ensure that there are no gas leaks. • Ensure that the glass is sealed and in the p[...]

  • Page 33

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 33 B. Lighting Appliance 1. T urn off all electric power to the appliance. 2. This appliance is equipped with an ignition device which automatically lights the burner . Do not try to light the burner by hand. 3. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including[...]

  • Page 34

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 34 Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hou[...]

  • Page 35

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 35 1 4 14 Maintaining and Ser vicing Appliance Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a quali fi ed service technician should perform an appliance checkup at the beginning of each heating season. Annual inspection [...]

  • Page 36

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 36 Figure 14.3 Remove the tube burner. It is held in place with one screw. Pull the burner tube away from ori fi ce holder, rotating burner tube slightly, and remove it from the ori fi ce. Figure 14.4 The fan plate can now be accessed. Remove the four screws. Lift the fan plate, being[...]

  • Page 37

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 37 Inspect Maintenance T asks Doors, Surrounds and Fronts 1. Inspect for scratches, dents or other damage and repair as necessary . 2. V erify no obstructions to air fl ow through the louvers. 3. V erify maintenance of proper clearance to combustible household objects. Gasket Seal, Gla[...]

  • Page 38

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 38 1 5 15 Reference Materials A B C D E F G H I J K L M N O P Q ELECTRICAL ACCESS GAS LINE ACCESS FIRESTOP SLIP SECTION ELECTRICAL ACCESS GAS LINE ACCESS A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. Fo r framing dimensions and cleara[...]

  • Page 39

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 39 B. V ent Components Diagrams Figure 15.2 DVP vent components 10-1/2 in. (267 mm) 10-7/8 in. (276 mm) 45 ° 7-3/8 in. (187 mm) 11-3/8 in. (289 mm) 1-1/4 in. (32 mm) 9-1/4 in. (235 mm) 13-1/4 in. (337 mm) 1/2 in. TYP DVP90ST (90° Elbow) 10 in. (254 mm) 1 in. (25 mm) 12 in. (305 mm) 14[...]

  • Page 40

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 40 DVP-TRAP SERIES Horizontal T ermination Cap 15-1/8 in. 14 in. 8 in. Max Effective Length Heat Shield DVP-TRAP1 DVP-TRAPK1 Horizontal T ermination Cap Kit DVP-TRAP1 Horizontal T ermination Cap Kit DVP-TRAPK2 Horizontal T ermination Cap Kit DVP-TRAP2 Horizontal T ermination Cap Kit (Sh[...]

  • Page 41

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 41 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (127 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in. (625 mm) 13-1/4 in. (367 mm) RF12M Roof Flashing Multi-pak BEK Trap Ca p Brick Extension 13-3/4 in. (349 mm) 5 in. (127 mm) 13-3/4 in. (349 mm) 7-1/4 in. (184 mm) 5-1/4[...]

  • Page 42

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 42 C. Service Parts Beginning Manufacturing Date: May 2004 Ending Manufacturing Date: ______ CYCLONE-CUST Service Parts Diagram 2 1 4 3 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number[...]

  • Page 43

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 43 Service Parts CYCLONE-CUST Beginning Manufacturing Date: May 2004 Ending Manufacturing Date: ______ V alve Assembly Parts List V alve Assembly IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and ser[...]

  • Page 44

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 44 D. Limited Lifetime W arranty Hearth & Home T echnologies LIMITED W ARRANTY Hearth & Home T echnologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed[...]

  • Page 45

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 45 D. Limited Lifetime W arranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and[...]

  • Page 46

    Heat & Glo • Cyclone-Cust • 2061-900 Rev . L • 10/08 46 Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www .heatnglo.com E. Contact Information Please contact your Heat & Glo dealer with any questions or concerns. For the location of your nearest Heat & Glo dealer , [...]