Heat & Glo LifeStyle CERONA-42 manual

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 1 Models: CERONA-36 CERONA-42 Owner ’ s Manual Installation and Operation • Do not store or use gasoline or other flamma- ble vapors and liquids in the vicinity of this or any other appliance. • What to do if you smell gas - Do not try to light any appliance - Do not touch [...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 2 Congratulations Listing Label Information/Location Model Name: ___________________________________________ Date purchased/installed: _________________ Serial Number: _________________________________________ Location on appliance: ____________________ Dealership purchased from:[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 3 - T able of Content s - Section 1: Listing and Code Approvals A . Appliance Certification ................................. 4 B. BTU S pecifications ....................................... 4 C. High Altitude Inst allations ............................. 4 E . Non-Combustible Mat[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 4 A. Appliance Certification NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the National Fuel Gas Code, ANSI Z223.1-latest edition in the U.S.A. and the CAN/CGA B149 Installation Codes in Canada. NOT INTENDED FOR USE AS A[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 5 For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than s[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 6 A. Design and Installation Considerations Heat & Glo direct vent gas appliances are designed to op- erate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside. No additional outside air source is required. Getting S tar[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 7 3 Framing and Clearances NOTE: • Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONL Y. • I llustrations/diagrams are not drawn to scale. • Actual installation may vary due to individual design preference. W ARNING Fire Risk Provide adequate cleara[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 8 B. Constructing the Appliance Chase A chase is a vertical boxlike structure built to enclose the gas appliance and/or its vent system. V ertical vents that run on the outside of a building may be, but are not re- quired to be, installed inside a chase. Construction of the chase[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 9 D. Mantel Projections Figure 3.4 Clearances to Mantel Legs or Wall Projections (Acceptable on both sides of opening.) A To p Vi e w IN TER I OR W ALL B M A NT EL LEG O R WAL L PR O JECT I O NS Figure 3.5 Figure 3.3 Clearances to Mantels or other Combustibles above Appliance NON[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 10 Fire Risk. Hearth extension required to protect combustible floors in front of appliance. W ARNING • An 8 inch minimum hearth extension must be constructed of non-combustible material. E. Hearth Extension Figure 3.6 Hearth Extension Dimensions AB Cer ona- 36 in . 41-1/ 8 8 m[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 11 A. V ent T ermination Minimum Clearances Fire Risk. Explosion Risk. Maintain vent clearance to combustibles as specified. W ARNING • Do not pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause fire. Ro[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 12 V = VENT TERMINAL X = AIR SUPPL Y INLET = AREA WHERE TERMINAL IS NOT PERMITTED Figure 4.4 Minimum Clearances for T ermination A = 12 inches ............ clearances above grade, veran- da, porch, deck or balcony B = 12 inches ............ clearances to window or door that may b[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 13 B. Continue Adding V ent Component s T o Install the Heat Shield: 1. Determine if the heat shield is required. Do so by mea- suring the vertical distance between the top horizontal surface of the elbow to any combustible surface above. If the distance is more than 4 inches, th[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 14 5 V ent Information and Diagrams Fire Hazard. Explosion Risk. Asphyxiation Risk. Do NOT connect this gas appliance to a chimney flue serving a separate solid-fuel or gas burning appliance. • V ent this appliance directly outside. • Use separate vent system for this applian[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 15 Cerona-36 ONL Y > Figure 5.3 Figure 5.4 D. V ent Diagrams Fire Risk. Explosion Risk. Do NOT pack insulation or other combustibles between ceiling firestops. • AL WA YS maintain specified clearances around venting and firestop systems. • Install wall shield and ceiling f[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 16 Cerona-36 ONL Y > Figure 5.5 1. T op V ent - Horizont al T ermination - (continued) Three Elbows V 1 +V 2 Mi n i mu m H 1 + H 2 Ma x i mu m 0. 5 f t 152 mm 3 f t 914 mm 1 f t 305 mm 4 f t 1. 2 m 2 f t 610 mm 7 f t 2. 1 m 3 f t 914 mm 10 f t 3. 0 m 4 f t 1. 2 m 13 4. 0 m 5 f[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 17 Cerona-36 ONL Y > Cerona-36 ONL Y > 2. T op V ent - V ertical T ermination - (continued) Three Elbows V 1 + V 2 Mi n i mu m H 1 + H 2 M axim um 0. 5 f t 152 m m 3 f t 914 mm 1 f t 305 m m 4 ft 1. 2 m 2 f t 610 mm 7 f t 2. 1 m 3 f t 914 mm 10 ft 3. 0 m 4 f t 1. 2 m 13 f t[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 18 A. Pipe Clearances to Combustibles V ent Clearances and Framing 6 Combustible W all Penetration Frame a hole in a combustible wall for an interior wall shield firestop, (Figure 6.2) whenever a wall is penetrated. Use same size framing materials as those used in the wall con- s[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 19 C. V ertical Penetration Framing Installing the Ceiling Firestop • Frame an opening 10 inches by 10 inch- es whenever the vent system pene- trates a ceiling/floor (see Figure 6.3 ). • Frame the area with the same sized lum- ber as used in ceiling/floor joist. • When inst[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 20 Appliance Prep aration 7 A. Removing Non-combustible Facing Material Assembly The non-combustible assembly is located on the back of appliance (see Figure 7.1). Figure 7.1 Non-Combustible Facing Material Assembly • Hold non-combustible pieces in place. • Remove and save tw[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 21 C. Installing Non-combustible Facing Material W ARNING Figure 7.3 Attaching Non-combustible Facing Material Fire Risk. • Follow these instructions exactly . • Facing materials must be installed properly to prevent fire. • No materials may be substituted without authoriza[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 22 D. Installing Flue Restrictors Locate the flue restrictor and two screws inside the manual bag. Use the following table to determine which restrictors to use for the vent run. V ent R un V ert i c al 15 ft . - 50 f t. Cer ona- 36 N G 1-1/ 4 Cer ona- 42 N G 1-1/ 4 Figure 7.5 ?[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 23 A. Assembly of V ent Sections Inst alling V ent Pipe 8 Assembling Pipe Sections Insert the inner flue of section A into the flared inner flue of section B. S tart the outer flue of section A over the outer flue of section B (see Figure 8.3). Note: The end of the pipe sections [...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 24 Assembling DVP-12A Slip Sections The outer flue of the slip section should slide over the outer flue of the pipe section and into (inner flue) the last pipe section (see Figure 8.7) . Slide together to the desired length, making sure that a 1- 1/2 inch outer flue overlap is ma[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 25 Fire Risk. Explosion Risk. Combustion Fume Risk. Use vent run supports per installation instructions. Connect vent sections per installation instructions. • Maintain all clearances to combustibles. • Do NOT allow vent to sag below connection point to appliance. W ARNING Im[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 26 C. Inst alling Heat Shield and Horizontal T ermination Cap NOTE: Where required, an exterior wall flashing is available. When penetrating a brick wall, a brick extension kit is available for framing the brick. Heat Shield Requirement s for Horizont al T ermination For all hori[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 27 D. Inst alling Roof Flashing and V ertical T ermination Cap T o install roof flashing see Figure 8.14. For installation of vertical termination cap see minimum vent heights for various pitched roofs (see Figure 8.14) . T o attach the vertical termination cap, slide the inner c[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 28 Figure 8.16 Assembling the Storm Collar Figure 8.17 Assembling the Storm Collar Around the Pipe Connect both halves of the storm collar with two screws (see Figure 8.16). Wrap the storm collar around the exposed pipe section and align brackets. Insert a bolt (provided) through[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 29 NOTE: Have the gas supply line installed in accordance with local building codes, if any . If not, follow ANSI 223.1. Installation should be done by a qualified installer approved and/or licensed as required by the locality . (In the Commonwealth of Massachusetts installation [...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 30 W ARNING Fire hazard. Do NOT change the valve settings. • This valve has been preset at the factory . • Changing valve settings may result in fire hazard or bodily injury . HIGH AL TITUDE INST ALLA TIONS U.L. Listed gas appliances are tested and approved without requiring [...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 31 A. Recommendation for Wire This appliance requires 1 10-120 V AC be wired to the junction box for proper operation of the appliance. This appliance uses an Intellifire ignition system. Electrical Information 10 NOTE: This appliance must be electrically wired and grounded in ac[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 32 Figure 10.1 IPI Wiring Diagram Note: Appliance will not operate unless properly grounded. ORG WHT GRO UND ORG GRN RED YEL /WH T GRN NOTE : WIRE T YP E 80°C RED BLK GRN BLK ORG BRN BRN NOT CONNECT ED BA T TER Y P ACK INT E R MITTEN T PILO T CO NT R OL MO DULE SO LENOI D A1 A3 [...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 33 D. Junction Box Installation If the box is being wired from the OUTSIDE of the appliance: • Loosen screw on the Romex connector , feed the necessary length of wire through the connector and tighten the screw . • Make all necessary wire connections and reattach the cover pl[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 34 A. Mantel Projections Figure 1 1.1 shows the minimum vertical and corresponding maximum horizontal dimensions of appliance mantels or other combustible projections above the top front edge of the appliance. Finishing B. Facing Material 11 Figure 1 1.3 Noncombustible Facing Mat[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 35 C. Finishing Material Options Finishing Material Thickness from 3/4 in. to 1-1/4 in. Finishing material within this thickness range can be brought to 1/2 inch behind the door top and sides. These non-com- bustible finishing materials must never overlap or obstruct the air outl[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 36 Fire Risk. Hearth extension required to protect combustible floors in front of appliance. W ARNING • An 8 inch minimum hearth extension must be constructed of non-combustible material. D. Hearth Extension Figure 1 1.7 Hearth Extension Dimensions AB Cer ona- 36 in . 41-1/ 8 8[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 37 Appliance Setup 12 A. Remove Shipping Materials Remove shipping materials from inside or underneath the firebox. B. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the firebox or underneath in the control cavity . C. Accessories Install approved a[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 38 Log Assembly: LOGS-Cerona36 E. Positioning the Logs Model: Cerona-36 If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged sep arately , refer to the following instructions. CAUTION: Carefully remove the logs from the[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 39 STEP 5. LOG #4 (SRV2106-704): Log #4 is form fitted to the burner . It sits on the middle portion of the burner as shown. 4 5 Figure 12.9 Figure 12.10 Figure 12.1 1 STEP 6. LOG #5 (SRV2106-702): Place the right portion of log #5 on the formed area of log #1. Place the left sid[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 40 GRA TE TA B Model: Cerona-42 If the gas logs have been factory installed they should not need to be positioned. If the logs have been packaged sep arately , refer to the following instructions. CAUTION: Carefully remove the logs from the packaging. Logs are fragile! STEP 2. LO[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 41 STEP 4. LOG #3 (SRV 2107-703 ): Place the notch on the tip of log #3 over the locating tab on log #1. Place the left leg of the log on the far left grate tine (A) . STEP 5. LOG #4 (SRV2107-704): Place the left formed end of log #4 on the burner detail located under log #3, and[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 42 STEP 8. LOG #6 (SRV2107-706): Place notch of log #6 over the left grate tine. Log should rest on the flat of log #5 and the flat on log #3. Y ou may need to reposition log #5 to get log #6 to sit in the flats. Figure 12.19 6 Figure 12.20 Glass Assembly F . Glass Assembly Remov[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 43 A. Before Lighting Appliance Operating Instructions 13 CAUTION If installing Intellifire ignition battery backup: • Do not install batteries if the backup mode may not be used for extended time. • Batteries may leak. • Install batteries only when needed for power outage.[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 44 B. Lighting Appliance Intellifire Ignition LIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCE 1. Turn off all electric power to the appli- ance if service is to be performed. 2. Flip both Pilot and Flame ON/OFF switches to the “OFF” position. FOR YOUR SAFETY READ BEFORE LI[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 45 C. Af ter Appliance is Lit D. Frequently Asked Questions Initial Break-in Procedure When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hou[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 46 T roubleshooting 14 With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualified service person in the diagnosis of a problem and the corre[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 47 T roubleshooting (continued) Intellifire Ignition System Sym pt om Possibl e C auses Cor rect ive A cti o ns 3. (Con tin u ed) d. D amaged pil o t assembl y or dirt y sen sor r od. V er i fy th at cer amic in su l ator arou n d t h e sen sor r od is n ot cracked, dam aged, or [...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 48 Maint aining and Servicing Appliance 15 Although the frequency of appliance servicing and maintenance will depend on use and the type of installation, a qualified service technician should perform an appliance checkup at the beginning of each heating season. W ARNING Annual in[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 49 I nspect Mai ntenance T asks Doors, S u r rou n ds an d Fron t s 1. As sess con di tion of s creen an d repl ace as n ecessar y . Recomm end addi t ion of scree n i f on e i s n ot pr esent. 2. I n spect f or scr at ch es, den ts or oth er dam age an d repair as n ecessar y . [...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 50 Reference Materials 16 In ch e s M ill i meter I n ches Millime te r A 7 178 J 2-1/ 4 56 B 2-1 / 8 54 K 5-1 / 8 1 30 C 4 3 109 2 L 60- 1/ 2 1537 D 2 3- 1/2 59 5 M 41-1/ 8 104 6 E 30- 1/4 767 N 21- 3/4 551 F 33- 7/ 8 860 O 28-1/ 2 724 G 6 -5 /8 1 6 9 P 1 4-1 /4 3 6 2 H 34- 1/ 2[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 51 B. V ent Component s Diagrams Figure 16.2 DVP vent component s Pi p e Eff ecti ve Leng th I NCH E S MILLI METERS DVP4 41 0 2 DVP6 61 5 2 DVP12 12 305 DVP24 24 610 DVP36 36 914 DVP48 4 8 1219 DVP6A 3 t o 6 76 to 152 DVP12 A 3 to 12 76 to 305 DVP12 M I 3 to 12 76 to 305 DVP24 M [...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 52 V ent Component s Diagrams (continued) Figure 16.3 DVP vent component s Te r m Cap Min imu m Effect ive Length Maxi mum Eff ect iv e Lengt h INC HES MM IN C H ES MM TRA P1 4-1/ 8 105 5-5/ 8 143 TRA P2 6-3/4 171 10-5/8 270 DVP-TRAP Horizontal T erm Cap 15-1/8 in. (384 mm) 14 in[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 53 V ent Component s Diagrams (continued) Figure 16.4 DVP vent components 13-1/4 in. (367 mm) 24-5/8 in. (625 mm) 27-1/2 in. (127 mm) RF6M Roof Flashing Multi-pak 31 in. (787 mm) 24-5/8 in. (625 mm) 13-1/4 in. (367 mm) RF12M Roof Flashing Multi-pak DVP-BEK2 T rap Cap Brick Extens[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 54 Figure 16.5 DVP vent components 7-1/4 in. (184 mm) 5-1/4 in. (133 mm) 12-1/2 in. (318 mm) DVP-TVHW V er tical T e rmin a tion Cap (Hig h win d) PVK-80 (For use with IPI and DSI appliances only). 14 in. (356 mm) 12 in. (305 mm) 12-1/8 in. (314 mm) 7-1/8 in. (181 mm) 8-3/4 in. ([...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 55 C. Service Parts 4 Cerona-36 Log Set Assembly (NG , LP) Exploded Parts Diagram CERONA-36 Beginning Manufacturing Date: 6-06 Ending Manufacturing Date: ______ 3 1 2 7 8 9 6 5 10 11 11 15 12 14 13 11[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 56 C. Service Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When order- ing, supply serial and model numbers to ensure correct service parts. CERONA-36 IT EM DESCRI PTI O N SERI A L # P A RT NUM BER 1 Gla s [...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 57 C. Service Parts (NG , LP) Exploded Parts Diagram CERONA-42 Beginning Manufacturing Date: 6-06 Ending Manufacturing Date: ______ 3 1 2 4 Cerona-42 Log Set Assembly 5 6 7 8 9 12 11 15 12 14 13[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 58 C. Service Parts List IMPORT ANT : THIS IS DA TED INFORMA TION. The most current information is located on your dealers VIP site. When order- ing, supply serial and model numbers to ensure correct service parts. ITE M DESCRIPTI O N SERIA L # PAR T N U M B E R 1 Gl ass D oor As[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 59 (NG , LP) Exploded Parts Diagram Service Parts CERONA-36 IT E M DESCRI PTI O N SERI A L # P A RT NUM BER 1 Sh u tt er Br acket Ass embl y , N G 2106-010 Sh u tt er Br ack et Asse mbl y , LP 2106-071 2 Va lve NG 750-500 2 V al v e LP 750-501 3 Fl ex ible G as C on n e ct or (1 [...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 60 (NG , LP) Exploded Parts Diagram Service Parts CERONA-42 IT EM DES CRI PTI O N SERI A L # P A RT NUM BER 1 Sh u t t er Br ac ke t Ass em bl y , N G 2106- 010 Sh u t t er Br ac ke t Ass em bl y , LP 2106 - 071 2 Va l ve NG 750- 5 00 2 V al v e LP 75 0- 501 3 Fl ex ibl e Gas C o[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 61 © 2005 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY HEA T & GLO GAS APPLIANCE PRODUCTS BASIC ONE-YEAR W ARRANTY . HEA T & GLO, a brand of HEAR TH & HOME TECHNOLOGIES INC., located at 20802 Kensington Boulevard, Lakeville, MN 55044, (“HEA T &am[...]

Heat & Glo • Cerona-36, Cerona-42 • 2106-900 Rev . A • 6/06 62 Heat & Glo, a brand of Hearth & Home T echnologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www .fireplaces.com E. Cont act Information Please contact your Heat & Glo dealer with any questions or concerns. For the number of your nearest Heat & Glo d[...]