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Heat & Glo LifeStyle EXCLAIM-42T-C manual

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Table of contents for the manual

  • Page 1

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 1 Owner ’ s Manual Installation and Operation Models: EXCLAIM-42H-C EXCLAIM-42T -C Woodburning Fireplace DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, underst[...]

  • Page 2

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 2 Read this manual before installing or operating this fi replace. Please retain this owner ’ s manual for future reference. Congratulations on selecting a Heat & Glo wood burning fi re- place. The Heat & Glo fi replace you have selected is designed to provide the utmost in sa[...]

  • Page 3

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 3 T able of Contents 1 Listing and Code Approvals 4 A. Appliance Certi fi cation . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Getting Started 5 A. Design and Installation Considerations . . . . . . . . . . . . 5 B. Negative Pressure . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 4

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 4 1 1 Listing and Code Appro v als A. Appliance Certi fi cation This fi replace system has been tested and listed in accor- dance with UL 127 and ULC-S610 standards by Underwrit- ers Laboratories Inc. for installation and operation in the United States and Canada. This fi replace has be[...]

  • Page 5

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 5 2 2 Get ting Star ted A. Design and Installation Considerations Draft is the pressure difference needed to vent fi replaces successfully . Considerations for successful draft include: • Preventing negative pressure • Location of fi replace and chimney B. Negative Pressure Negative [...]

  • Page 6

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 6 Location of the fi replace and chimney will af fect performance. As shown in Figure 2.1 the chimney should: • Be installed through the warm airspace enclosed by the building envelope. This helps to produce more draft, especially during lighting and die-down of the fi re. • Penetrat[...]

  • Page 7

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 7 T ermination cap Chimney penetrates roof preferably without affecting roof rafters Offset/Return (with hanger straps) Framing headed off in ceiling joists Enclosed space above and around fireplace Mantel and surround Decorative facing and trim Hearth extension Factory-built fireplace Pro[...]

  • Page 8

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 8 Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers High temp caulking material Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glas[...]

  • Page 9

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 9 3 3 F raming and Clearances A. Selecting Fireplace Location Several options are available to you when choosing a loca- tion for your fi replace. This fi replace may be used as a room divider , installed along a wall, across a corner or used in an exterior chase. See Figure 3.1. A 65-5/[...]

  • Page 10

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 10 B. Clearances 0 in. from floor Attic Insulation Shield Ceiling Firestop (ceiling) (roof) (attic) (ceiling) 2 in. min. (51 mm) 2 in. min. (51 mm) 2 in. min. (51 mm) 2 in. min. (51 mm) 2 in. min. (51 mm) 2 in. min. (51 mm) Must have 2 in. (51 mm) minimum clearance to header Ceiling Firest[...]

  • Page 11

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 11 C. Sidewalls/Surrounds Adjacent combustible side walls must be located a minimum of 24 in. (610 mm) from the fi replace opening. See Figure 3.3. If you are using a decorative surround constructed of combustible material, it must be located within the shaded area de- fi ned in Figure 3[...]

  • Page 12

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 12 E. Construct the Chase A chase is a vertical boxlike structure built to enclose the fi re- place and/or its vent system. V ertical chimneys that run on the outside of a building must be installed inside a chase. Construction of the chase may vary with the type of build- ing. These inst[...]

  • Page 13

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 13 A. Install the Outside Air Kit This fi replace will operate correctly only if adequate ventila- tion is provided to allow proper draft to the fi replace system. See Section 2. The outside air kit is supplied with this fi replace and its use is highly recommended to minimize the effec[...]

  • Page 14

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 14 Handle left - open Handle right - closed Figure 4.4 Locating the Outside Air Control Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow , leaves, etc. Clear area outside house or in ventilated crawl space YES[...]

  • Page 15

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 15 B. Secure the Fireplace • Position the Fireplace This fi replace may be placed on either a combustible or noncombustible continuous fl at surface. Follow the in- structions for framing in Section 3.D. Slide the fi replace into position. Be sure to provide the minimum air clear- anc[...]

  • Page 16

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 16 • Remove fi replace from pallet. The fi replace is attached to pallet with two brackets on each side and rear of outer shell. See Figure 4.1 1. Remove screws from bracket, pallet and fi replace. Replace screws removed from fi replace. Slide fi replace into position (brackets can [...]

  • Page 17

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 17 Not e : T o ensure pro per installatio n, gas knockouts in the si de refract or y shou ld be posi tioned to wards b ack of fi replace. See Figur e 4. 15. • T ilt top of side ref ractor y towards c enter of fi rebox when placing it into fi replace. Push side refractory towards back [...]

  • Page 18

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 18 Note: When elevating the fi replace above the hear th exten - sion the fron t of the ele vat ed platfor m mus t be protected with a protective metal hear th str ip as shown in Figure 4. 1 9. Raised Platform Floor 2 in. (51 mm) 1 in. (25 mm) min. overlap 2 in. (51 mm) T op piece must ov[...]

  • Page 19

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 19 NOTE: • Chimney performance may vary . • Trees, buildings, roof lines and wind conditions af fect performance. • Chimney height may need adjustment if smoking or overdraft occurs. Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof A[...]

  • Page 20

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 20 A. Chimney Requirements V ertical distances are measured from the base of the fi re- place as shown in Figure 5.2. T o determine the chimney components needed to complete your particular installation, follow the steps below: • Determine the total vertical height of the fireplace inst[...]

  • Page 21

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 21 B. Using Offsets/Returns T o bypass any overhead obstructions, the chimney may be offset using an of fset/return. An offset and return may be attached together or a chimney section(s) may be used between an offset and return. Perform the following steps to determine the correct chim- ne[...]

  • Page 22

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 22 C. Assemble the Chimney Sections Attach either a straight chimney section or an offset to the top of the fi replace (depending on your installation require- ment). Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section. T[...]

  • Page 23

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 23 E. Install the Attic Insulation Shield An insulation shield must be installed when there is a pos- sibility of insulation coming into contact with the factory built chimney system. • Bend the tabs at the top of the attic insulation shield inward. This will help keep the chimney sectio[...]

  • Page 24

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 24 Slanted Roofs Flat Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 ft (3 m) of the chimney Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof within 10 [...]

  • Page 25

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 25 T ermination Cap Storm Collar Slope Downward T urn-down Drip Edge Chase (Chimney) 2 in. (51 mm) Collar on Chase T op Caulk .018 (26 ga) min. Galvanized Chase T op Figure 6.4 Chase T op Construction Install the Chimney Air Kit (required in Canada) When installing the chimney air kit, fol[...]

  • Page 26

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 26 2 in. (51 mm) min. 4-1/2 in. (1 14 mm) max. 1-1/2 in. (38 mm) min. overlap Cap Standoff T op of Pipe Flashing Collar Figure 6.7 Installing an ST475 Square T ermination Cap • For installations utilizing an ST475 Square T ermination Cap the last chimney section must not be more than 4-1[...]

  • Page 27

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 27 A. Gas Log/Lighter Provisions A certi fi ed gas log lighter or decorative gas log set can be installed in this fi replace. • Maximum input is 100,000 BTU/hr . • Decorative gas appliance must be certi fi ed to ANSI Z21.60 “Standard for Decorative Gas Appliances for Installation [...]

  • Page 28

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 28 8 8 Fin i sh in g A. Hearth Extension A hearth extension must be installed with all fi replaces to protect the combustible fl oor in front of the fi replace from both radiant heat and sparks. See Figures 8.1 -8.4. 2 in. (51 mm) required High temperature (300°F min.) continuous, non-[...]

  • Page 29

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 29 Noncombustible Material Hearth Strip 20 in. (508 mm) Min. Hearth Extension Micore Floor Note: Maximum height from floor under fireplace to top of finished hearth extension is 7-5/8 in. (195 mm) Figure 8.3 Raised Hearth Extension 12 in. Min. 12 in. Min. 20 in. Min. 30 in. min. 12 in. Min[...]

  • Page 30

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 30 B. Finishing Material • Combustible Material Material which is made of or surfaced with wood, compressed paper , plant fi bers, plastics, or any material capable of igniting and burning, whether fl ame proofed or not, plastered or not plastered. • Non-Combustible Material Material[...]

  • Page 31

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 31 HOT! DO NOT TOUCH. SEVERE BURNS MA Y RESUL T . CLOTHING IGNITION MA Y RESUL T . • Keep children away . • CAREFULL Y SUPERVISE children in same room as fi replace. • Alert children and adults to hazards of high temperatures. • Do NOT operate with protective barriers removed. •[...]

  • Page 32

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 32 D. Flue Damper The fl ue damper must be in full open position, and is oper- ated by moving the handle up toward the top of the fi replace. Before lighting the fi re, verify this by looking up from the in- side of the fi replace. Always operate this fi replace with the damper fully [...]

  • Page 33

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 33 G. Grate The factory installed integral grate must be used to hold the logs from falling out of an open fi replace and to allow air to pass between the burning logs. It is important to keep the fi re off the hearth and to allow the ashes to collect beneath the fi re, thereby forming [...]

  • Page 34

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 34 I. Starting a Fire Check the fl ue damper to be certain it is in the full open po- sition. Place crumpled or twisted paper under the fi replace grate. Loosely arrange kindling or small pieces of wood to form a layer above the paper . The fi res must be built on the fi replace grate,[...]

  • Page 35

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 35 1 0 10 T roubleshooting Another appliance in home also exhausting air (furnace, fan, dryer , etc.)? Air register from furnace near fireplace? Doors opening and closing? Window closed for start-up? Outside air closed? Overhead fan operating? Overhanging tree? Bird's nest or leaves i[...]

  • Page 36

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 36 Diagnostic Questions Possible Causes of Condition Solutions Is the damper open? • No draft Open damper . Is there enough paper/starter? • Insuf fi cient heat to ignite kindling Use more paper/starter . Is there enough kindling? Is the kindling dry? • Insuf fi cient heat to ignit[...]

  • Page 37

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 37 Diagnostic Questions Possible Causes of Condition Solutions Do you have glass doors? • Need to slow air intake Add glass doors. What is the condition of the wood? • Extremely dry wood Mix in less seasoned wood after fi re established. Diagnostic Questions Possible Causes of Conditi[...]

  • Page 38

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 38 A. Disposal of Ashes Ashes should be placed in a metal container with a tight- fi t- ting lid. The closed container of ashes should be placed on a noncombustible fl oor or on the ground, well away from all combustible materials, pending fi nal disposal. If the ashes are disposed of b[...]

  • Page 39

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 39 Fire Risk • Do not use chimney cleaners or fl ame colorants in your fi replace. Will corrode chimney . W ARNING D. Maintenance T ask List Asphyxiation Risk Fire Risk Annual inspection by qualified technician recommended. Check: • Condition of doors, surrounds and fronts • Condit[...]

  • Page 40

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 40 1 2 12 Refer ence Materials A. Fireplace Dimensions 34-1/2 in. (876 mm) 9-1/2 in. (241 mm) 27-1/2 in. (699 mm) 50-1/2 in. (1283 mm) 42 in. (1067 mm) 49-5/8 in. (1260 mm) 28-1/2 in. (724 mm) 43-1/8 in. (1095 mm) 59-1/4 in. (1505 mm) 7-5/8 in. (194 mm) 71-3/4 in. (1822 mm) (effective heig[...]

  • Page 41

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 41 Bi-fold Glass Doors B. Fireplace Components GR38 Integral Grate T raditional Brick Pattern Refractory Herringbone Pattern Refractory 20 in. (508 mm) 66 in. (1676 mm) 1/2 in. (13 mm) HX4 Hearth Extension Outside Air Shield 2 Wire T ies Flexible Duct (not supplied) Inlet Ring AK22 Outside[...]

  • Page 42

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 42 C. Chimney Components The following pictures show only those chimney components which may be safely used with this fi replace. 13 in. (330 mm) 14 in. (356 mm) 14 in. (356 mm) 5-1/4 in. (133 mm) 4 in. (102 mm) CAK5A Chimney Air Kit ID4 Insulated Duct UD4 Uninsulated Duct 42 in. (1067 mm[...]

  • Page 43

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 43 SL430 Offset/Return A B 17 in. (432 mm) Ceiling fi restop 24 in. (610 mm) 17 in. (432 mm) AS10 Straight Attic Insulation Shield 2 in. (51 mm) 13 in. (330 mm) JB577 Chimney Joint Band 13 in. (330 mm) CB576 Chimney Joint Band 15-1/4 in. (387 mm) 28 in. (71 1 mm) 39-7/8 in. (1013 mm) RF57[...]

  • Page 44

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 44 TR444 Round T ermination Cap TR442 Round T elescoping T ermination Cap ST475 Square T ermination Cap 72 in. (1829 mm) 36 in. (914 mm) 2 in. (51 mm) 13-3/8 in. (340 mm) CT56 Chase T op A B C D Decorative Shroud LDS33/LDS46 15-3/4 in. (400 mm) 34-3/4 in. (883 mm) 32-1/2 in. (826 mm) 14-3/[...]

  • Page 45

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 45 Woodburning T ermination Cap Shroud TS345 / 445 (T op V ent) TR342 / 344 TR442 / 444 TR342 / 344 TV TR442 / 444 TV (with TR-TVK installed) TR1 1 / 1 1T TR1 1 / 1 1T TV (with TR-TVK installed) OPEN TOP with solid sides and 3 in. opening at the bottom. Minimum Base Dimensions (Inches) 23 [...]

  • Page 46

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 46 D. Service Parts Exploded Parts Diagram 42 in. Woodburning Fireplace Service Parts EXCLAIM-42-C SERIES Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active 4 3 10 12 8 6 12 7 2 11 1 5 9[...]

  • Page 47

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 47 Service Parts List 42 in. Woodburning Fireplace Service Parts EXCLAIM-42-C SERIES Beginning Manufacturing Date: N/A Ending Manufacturing Date: Active # Descri ption of Pa r t EXCL AIM - 42C Q ty. AK22 In s tal l 31 1 7 0 1 1 Damper Blade Assy . 299 64 1 2 Fires creen Assembly 40 1 3 - 1[...]

  • Page 48

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  • Page 49

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  • Page 51

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 51 E. Limited W arranty W ARRANTY FOR HEA T & GLO FIREPLACES The limited warranty will not become effective until you have mailed the completed warranty card to: Hearth & Home T echnologies Inc. 20802 Kensington Blvd., Lakeville, MN 55044. This card must be mailed within 60 days of[...]

  • Page 52

    Heat & Glo • EXCLAIM-42C • 4013-094 Rev I • 10/06 52 Hearth & Home T echnologies Inc. 800 W . Jefferson Lake City , MN 55041 – NOTES – F . Contact Information DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Rea[...]