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The rules should oblige the seller to give the purchaser an operating instrucion of Heat & Glo LifeStyle PIER-40, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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First and foremost, an user manual of Heat & Glo LifeStyle PIER-40 should contain:
- informations concerning technical data of Heat & Glo LifeStyle PIER-40
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- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Heat & Glo LifeStyle PIER-40 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Heat & Glo LifeStyle PIER-40, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Heat & Glo LifeStyle service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Heat & Glo LifeStyle PIER-40.
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Table of contents for the manual
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Page 1
1 Owner ’ s Manual Installation and Operation Installation and service of this replace should be performed by quali ed personnel. Hearth & Home T echnologies suggests NFI certi ed or factory-trained professionals, or technicians supervised by an NFI certi ed professional. Fire Risk • For use with solid wood fuel or decorative g[...]
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Page 2
2 Read this manual before installing or operating this replace. Please retain this owner ’ s manual for future reference. Homeowner Reference Information Model Name: Date purchased/installed: Serial Number: Location on replace: Dealership purchased from: Dealer phone: Notes: We recommend that you record the following pertinent information a[...]
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Page 3
3 Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury . • W ARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury . • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury . ?[...]
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Page 4
4 W arranty 4021-645C 12-29-10 Page 1 of 2 Hearth & Home T echnologies Inc. LIMITED LIFETIME W ARRANTY Hearth & Home T echnologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer . W ARRANTY COVERA[...]
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Page 5
5 4021-645C 12-29-10 Page 2 of 2 W ARRANTY CONDITIONS: • This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor . A list of HHT authorized dealers is available on the HHT branded websites. • This warranty is only valid while the HHT appliance remains at the site of original installation. • [...]
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Page 6
6 1 Listing and C ode Approv als NOTICE: This fireplace is tested and approved as a decorative replace. It should not be factored as a primary heat source in residential heating calculations. W ARNING! Risk of Fire! Hearth & Home T echnologies disclaims any responsibility for , and the warranty and agency listing will be voided by the follow[...]
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Page 7
7 2 Operat ing Instruc tions W ARNING! DO NOT operate replace before reading and understanding operating instructions. Failure to operate replace according to operating instructions could cause re or injury . User Guide W ARNING Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass[...]
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Page 8
8 • The rst three or four res should be of moderate size to allow the oils and binders to be burned from the repl ace and the refractory and paint to cure. Y ou may notice an industrial odor the rst few res. This is considered normal. • Use well-seasoned wood. • Open the ue damper to a fully open position. • Place crumpled[...]
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Page 9
9 P ARTL Y OPEN INCORRECT FULL Y OPEN CORRECT P ARTL Y CLOSED INCORRECT FULL Y CLOSED CORRECT Figure 2.2 Operating Positions of Bi-fold Doors W ARNING! Risk of Fire and Smoke! Fireplaces equipped with doors should be operated only with doors fully open or doors fully closed. If doors are left partly open, gas and ame may be drawn out of the [...]
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Page 10
10 M. Wood Fuel Hardwood vs Softwood Y our replace performance depends on the quality of the rewood you use. • Seasoned wood contains about 8,000 BTUs per pound . • Hard woods are more dense than soft woods. • Hard woods contain 60% more BTUs than soft woods. • Hard woods require more time to season, burn slower and are harder to igni[...]
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Page 11
1 1 3 Maintenance and Ser vice Figure 3.1 Chimney & T ermination Cap Cleaning A. Disposal of Ashes Frequency: When they reach bottom of grate By: Homeowner W ARNING! Risk of Fire! Ashes could contain hot em- bers. • Place ashes in a metal container with a tight-tting lid. • The closed container should be placed on a non- combustible o[...]
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Page 12
12 C. Check Firebox Refractory Frequency: After each ash removal By: Homeowner D. Inspect Grate Frequency: After each ash removal By: Homeowner Inspect grate for: • W arping or sagging 1-1/2 in. (38 mm) or more • Broken welds • Burn-through of grate bars For safe operation, replace only with an approved grate from Hearth & Homes T echnolo[...]
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Page 13
13 4 T roubleshooting Guide Start Fire Problems Possible Cause Solution Can’t get re started Excessive smoke or spillage Burns too slowly Smolders, sizzles Not enough kindling/paper or no kindling/paper Use dry kindling, more paper . Arrange kindling & wood for air movement. Damper closed/not fully open Open damper . Not enough air for [...]
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Page 14
14 5 Get ting Star ted A. T ypical Fireplace System Installer Guide Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev AB 7/12 ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Non-combustible roof flashing maintains minimum clearance around chimney Additional lateral suppo[...]
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Page 15
15 Negative pressure results from the imbalance of air avail- able for the replace to operate properly . It can be stron- gest in lower levels of the house. Causes include: • Exhaust fans (kitchen, bath, etc.) • Range hoods • Comb usti on air requir emen ts for furnac es, wate r heater s and other combustion appliances • Clothes dryers ?[...]
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Page 16
16 Marginal Location: • Below peak Location NOT recommended: • Not the highest point of the roof • Wind loading possible Multi-level Roofs Windward Leeward Recommended Location: • Above peak Recommended: • Insulated exterior chase in cooler climates Recommended Location: • Above peak • Inside heated space Location NOT recommended: •[...]
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Page 17
17 Before beginning the installation be sure the following tools and building supplies are available: Reciprocating saw Framing material Pliers Non-combustible sealant Hammer Gloves Phillips screwdriver Framing square Flat blade screwdriver Electric drill and bits Plumb line Safety glasses Level T ape measure 1/2-3/4 in. length, #6 or #8 self-drill[...]
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Page 18
18 6 F raming & Clearances Figure 6.1 Fireplace Locations A. Select Fireplace Location 72 in. (1829 mm) BA Y -40 PIER-40 40-1/2 in. (1029 mm) HEARTH EXTENSION (shaded) HEARTH EXTENSION (shaded) 1/2 in . m in . d ist anc e f ro m fireplace to combustible materials. Note: In addition to these framing dimensions, also reference the following secti[...]
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Page 19
19 B. Clearances W ARNING! Risk of Fire! Y ou must comply with all minimum air space clearances to combustibles as specied in Fig- ure 6.2. DO NOT pack required air spaces with insulation or other materials. (insulation) 0 in. to level of standoffs Attic Insulation Shield (ceiling) (roof) (attic) (ceiling) Ceiling Firestop Offset/Return (secured[...]
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Page 20
20 47-1/8 in. (1 197 mm) Header Height 12 in. max. (305 mm) 2 in. (51 mm) minimum air space clearance to enclosure BA Y -40 2 in. (51 mm) minimum air space clearance to enclosure 12 in. max. (305 mm) PIER-40 47-1/8 in. (1 197 mm) Header Height Mantel Mantel 1 1.92 in. [303 mm] FLUSH FRONT 40 in. [1016 mm] 36 in. [914 mm] (fireplace opening) 12 in. [...]
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Page 21
21 7 Installation of Fi replace CAUTION! Risk of Cuts/Abrasions. Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp. A. Things to Consider • Location of chimney air kit inltet (see Figure 5.1 & 7.4) • Location of outside air kit • Electrical connections and/or wall switch • Gas line piping B. Posi[...]
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Page 22
22 Outlet placed higher than 3 ft below the termination cap Attic space Garage or combustible liquids storage Outlet blocked by snow , leaves, etc. Clear area outside house or in ventilated crawl space YES NO NO NO NO Factory-built fireplace Use only duct materials specified by manufacturer (preferably with short run or mainly straight duct, except[...]
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Page 23
23 Outside Air Hood Outside Air Plate Assembly 2 Wire T ies Flexible Duct (not supplied) • Hearth & Home T echnologies Inc recommends usi ng UL181 Class 0 or Class I rigid or flexible ducting. • Secure flex duct with metal tape, screws or wire ties. Figure 7.5 T ypical Outside Air Installation (BA Y -40 will be in- stalled from the bottom o[...]
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Page 24
24 Chimney must extend beyond combustible roof structure Maintain minimum height of chimney above roof Additional support for tall chimneys Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets/returns may not exceed 30° from vertical Lock chimney sections together firmly to resist[...]
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Page 25
25 A. Chimney Requirements Measure vertical distances from the base of the replace as shown in Figure 8.2. 20 ft (6.10 m) max. pipe between an offset & return Ceiling Firestop 35 ft (10.7 m) max. straight unsupported chimney height 16.5 ft (4.04 m) min. height/single offset-return 20 ft. (5.03 m) min. height/double offset-return 90 ft (27.43[...]
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Page 26
26 T able 8.2 B. Using Offsets/Returns • Use an offset/return to bypass overhead obstructions. • An offset and return can be used as a single entity or separated by chimney section(s). W ARNING! Risk of Fire! DO NOT use offset/returns greater than 30°. Chimney draft will be restricted and could cause overheating and re. • Measure the shif[...]
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Page 27
27 Figure 8.4 Assembling Chimney Sections • Support the pipe during construction and check to be sure inadvertent loading has not dislodged the chimney section from the replace or at any chimney joint. • Attach a straight chimney section or an of fset to the top of the replace. • Pl ac e inn er ue to the ins id e of the ch im ne y se[...]
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Page 28
28 ROOM ABOVE (non-insulated ceiling) A TTIC ABOVE (insulated ceiling) B A Ceilng firestop from bottom Ceiling firestop from top Note: Use same dimensional lumber for framing ceiling firestop and joists. Figure 8.5 Installing the Ceiling Firestop • Install a ceiling restop whenever chimney penetrates ceiling/oor . • Mark and cut an openin[...]
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Page 29
29 3 in. (76 mm) overlap Insert three screws Bend inward 90° Bend remaining tabs to rest against pipe to prevent insula tion from falling in. Figure 8.6 Prepare Attic Insulation Shield Installation of a ceiling restop is required • Refer to Figures 8.6 - 8.8. • Roll the shield (around the chimney if already installed) until you have a 3 in.[...]
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Page 30
30 Figure 8.9 Ceiling/Attic Construction H. Complete Installation W ARNING! Risk of Fire! Y ou MUST maintain 2 in. (51 mm) air space to insulation and other combustible materials around the chimney system. Failure to do so could cause overheating and re. • Keep chimney sections from separating or twisting. • Y ou may secure straight chimney [...]
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Page 31
31 Slanted Roofs Flat Roofs Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of the chimney Chimney must extend 3 ft (.9 m) above the roof Chimney must extend 2 ft (.6 m) above any portion of the roof or adjacent structures within 10 ft (3 m) of th[...]
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Page 32
32 9 Chas e Installations Ceiling Firestop Metal Chase T op Round T ermination Cap False Ceiling Insulation in the outside walls of the chase Attic Insulation Shield Chimney Ceiling Firestop T abs False Ceiling False Ceiling Insulation Insulation Figure 9.1 Chase Assembly 1 2 1. Chimney offset through exterior wall and enclosed in chase. 2. Chase c[...]
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Page 33
33 Slope Downward (1/4 in. per foot minimum) T urn-down Drip Edge Chase 2 in. (51 mm) Collar on Chase T op .018 (26 ga) min. Galvanized Chase T op Figure 9.3 Chase T op Construction B. Install Fireplace & Chimney Install as per Sections 7 and 8. Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev AB 7/12 C. Install Chase T op • Y ou MUST u[...]
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Page 34
34 D. Install T ermination Cap Install the chimney sections up through the chase enclo- sure. • Refer to termination cap instructions. W ARNING! Risk of Fire! The minimum overlap of cap to pipe (as shown in the following illustrations) MUST be met or chimney may separate from cap. Separation allows sparks, heat and embers to escape. NOTICE: Paint[...]
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Page 35
35 Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev AB 7/12 • TCT1 175 T erra Cotta Cap Chimney Pipe Chase T op T ermination Cap Chase Collar 2 in. (51 mm) Minimum Height Remove 2 screws from front & back to lift the top off T ermination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Place waterproof sealer under each flang[...]
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Page 36
36 3 in. (76 mm) tall legs Ø 17 1/2 in. (444.5 mm) Round Hole to fit over cap Length x Width to fit inside shroud Figure 10.1 Radiation Shield 1 0 Shr ouds • Chase top shrouds may be eld constructed where permitted by regional building codes. W ARNING! Risk of Fire! Shrouds must be constructed as specied. Improper construction may overheat[...]
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Page 37
37 3 in. (76 mm) Min. Opening Height Min. Base Dim Min. Height above radiation shield Min. Base Dim 3 in. (76 mm) Min. Radiation Shield Height from top of Chase Min. Opening Width Figure 10.3 Mailbox Style Shroud Dimensions Minimum Opening Height Minimum Base Dimension Min. Opening Width Min. Base Dimension Minimum Height above Radiation Shield Cha[...]
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Page 38
38 1 1 Finis hing A. Non-Combustible Materials • Materials which will not ignite and burn, composed of any combination of the following: - Steel - Iron - Brick - T ile - Concrete - Slate - Glass - Plasters • Materials reported as passing ASTM E 136, Standard T est Metho d for Behav ior of Met als , in a V ertic al T ube Furnace at 750° C B. Co[...]
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Page 39
39 2 in. (51 mm) required Continuous, non-combustible sealant T ile, stone or other non-combustible material Floor constructed of wood or other combustible material 1/2 in. Micore Hearth Ext or equivalent insulation (see T able 1 1.2) Fireplace Protective Metal Hearth Strip Figure 1 1.1 Hearth Extension Dimensions 72 in. (1829 mm) BA Y -40 PIER-40 [...]
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Page 40
40 D. Finishing Material Refer to Sections 1 1.A. and Sections 1 1.B. for combus- tible/non-combustible materials. Refer to Figure 1 1.2 for non-combustible zone. W ARNING! Risk of Fire! Y ou must maintain clearances. • Use only non-combustible framing material below standoffs. • Sheetrock, wood or other combustibles must NOT be used as sheathi[...]
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Page 41
41 E. Combustible Mantel • Refer to shaded areas of Figure 1 1.4 for locations and dimensions of a combustible mantel. • A combustible mantel may be positioned no lower than 14 1/4 in. (362 mm) above the top of the replace opening. • A combustible mantel may have a maximum depth of 12 in. (305 mm). • Combustible trim and materials cannot[...]
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Page 42
42 Firebox Repack insulation knockout Combustible materials Maintain air clearance to combustibles. Gas line Combustible materials may be located at zero clearance to gas line beyond 4 in. (102 mm) from fireplace side. Gas line 1 1/2 in. (38 mm) air space around pipe Refractory Seal with fireplace mortar or non-combust- ible sealant 4 in. (102 mm) [...]
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Page 43
43 1 3 Reference Materials A. Fireplace Dimensions 42" 36" 40" 7" 12" 40" 24" GAS KNOCKOUT GAS KNOCKOUT OUTSIDE AIR COVER PLA TE 42" 36" 40" 12" 24" 1 1" 20" FRONT VIEW - BA Y -40 END VIEW - BA Y -40 TOP VIEW - BOTH MODELS BOTTOM VIEW BA Y -40 FRONT VIEW - PIER-40 END VIEW - PIER[...]
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Page 44
44 B. Optional Components 16 in. (406 mm) 52 in. (1321 mm) 1/2 in. (13 mm) HX3 Hearth Extension 20 in. (508 mm) 66 in. (1676 mm) 1/2 in. (13 mm) HX4 Hearth Extension DM1036 Bi-fold Glass Doors Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev AB 7/12 See your Heat & Glo dealer for a complete listing of optional components.[...]
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Page 45
45 C. Chimney Components The following pictures show only those chimney components which may be safely used with this replace. ID4 Insulated Duct UD4 Uninsulated Duct 42 in. (1067 mm) 4 in. (102 mm) i.d. 42 in. (1067 mm) 4 in. (102 mm) i.d. Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev AB 7/12 Catalog # A B in mm in mm SL1 106 6 152 4-3[...]
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Page 46
46 TR-TVK TR T op V ent Kit Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev AB 7/12 AS10 Straight Attic Insulation Shield Assembled Diameter: 17 in./432 mm Height: 24 in./610 mm CB576 Chimney Joint Band 13 in. (330 mm) JB577 Chimney Joint Band 2 in. (51 mm) 13 in. (330 mm) A B 17 in. (432 mm) Catalog # A B FS538 0-deg. 17 in. 432 mm FS540 30[...]
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Page 47
47 A B C D LDS33/LDS46 Decorative Shroud E D A C B LDS-BV Decorative Shroud Catalog # A B C D in. mm in. mm in. mm in. mm LDS33 36 914 36 914 8.5 216 1 1 279 LDS46 48 1219 72 1829 8.5 216 1 1 279 Catalog # A B C E E LDS-BV in. 26 12.5 15.5 22 23 mm 660 318 394 533 584 B C B A C A DTS134 /DTS146 DTO134 / DT O146 Decorative Caps DTO134 A B C in 34 20[...]
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Page 48
48 D. Service Parts Service Parts Diagram Multi-Sided Woodburning Fireplace BA Y -40 Part number list on following page. Beginning Manufacturing Date: Feb 2004 Ending Manufacturing Date: Active 1 2 3 9 14 13 12 1 1 8 10 7 6 5 4 Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev AB 7/12[...]
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Page 49
49 D. Service Parts D. Service Parts (continued) Service Parts List Multi-Sided Woodburning Fireplace BA Y -40 Beginning Manufacturing Date: Feb 2004 Ending Manufacturing Date: Active IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts li[...]
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Page 50
50 Part number list on following page. 07/12 Service Parts Multi-Sided Woodburning Fireplace Part number list on following page. PIER-40 1 2 3 10 7 12 14 13 9 5 4 1 1 8 6 Beginning Manufacturing Date: June 1997 Ending Manufacturing Date: Active Heat & Glo • BA Y -40, PIER-40 • 34977 • Rev AB 7/12[...]
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Page 51
51 Service Parts List Multi-Sided Woodburning Fireplace PIER-40 IMPORT ANT : THIS IS DA TED INFORMA TION. When requesting service or replacement parts for your appliance please provide model number and serial number . All parts listed in this manual may be ordered from an authorized dealer . Stocked at Depot ITEM DESCRIPTION COMMENTS P ART NUMBER 1[...]
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Page 52
52 – NOTES – E. Contact Information DO NOT DISCARD THIS MANUAL CAUTION • Important operating and maintenance instructions included. • Leave this manual with party responsible for use and operation. • Read, understand and follow these instructions for safe installation and operation. DO NOT DISCARD Heat & Glo • BA Y -40, PIER-40 • [...]