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Heat Controller 8.5 manual

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Table of contents for the manual

  • Page 1

    I N S T A L L A T I O N I N S T R U C T I O N S P A C KA G E A I R C O N D I T I ON E R S F E A T U R I N G E AR TH - F R I E N D L Y R 4 10 A R E F R I G E R A N T PCG S ERI ES 6, 7.5 , 8.5, 10 & 12 .5 T ON [21 .1, 26 .4, 29. 9, 35.2 & 4 4 kW] 60 HZ M ODE LS 92-21916-45-00 [ ] Designates Metric Conversions THESE INSTRUCTIONS ARE INTENDED A[...]

  • Page 2

    I. T ABLE OF CONTENTS I . T a b l eo fC o n t e n t s .............................2 I I . I n t r o d u c t i o n ..................................2 III. Checking Product Received . . . . . . . . . . . . . . . . . . . . . 2 IV. Equipment Protection . . . . . . . . . . . . . . . . . . . . . . . . . . 2 V . S p e c i f i c a t i o n s .............[...]

  • Page 3

    • R-410A refrigerant cylinders are pink. • R-41 0A, as wit h other H FC’s is on ly comp atibl e with POE oils. • Vacuum pumps will not remove moisture from POE oil. • R-410A systems are to be charged with li quid refrigerants. Prior to March 1999, R-410A refrigerant cylinders had a dip tube. These cylinders should be kept upright for equi[...]

  • Page 4

    4 RETURN COVER SUPPLY* RE T URN * S UPPLY COVER COMPRESSOR ACCESS FIGURE 1 U NIT DIMENSIONS FIGURE 2 UNIT DIMENSIONS S T-A1112-02-00 ST-A1112-01-00 4 0 3 ⁄ 16 ” [ 1020.7 mm] 3 1 3 ⁄ 16 ” [96.8 mm] 5 ” [ 127 mm] 1 1 11 ⁄ 16 ” [ 296.9 mm] 4 1 ⁄ 8 ” [104.8 mm] 6 5 ⁄ 8 ” [ 168.3 mm] 6 1 3 ⁄ 16 ” [173 mm] 58 3 ⁄ 4 ” [1492.2[...]

  • Page 5

    5 FIGURE 3 UNIT DIMENSIONS A0737-03 C ONDENSATE DRAIN 1 ” [25.4 mm] FNPT CONTROL/FILTER ACCESS ELECTRIC HEAT ACCESS B LOWER ACCESS CONTROL ENTRY POWER ENTRY C OMPRESSOR A CCESS ( BOTH SIDE SOME MODELS) GAUGE PORT CONNECTIONS 93.688” [2379.7 mm] 5 8.75” [ 1487.7 mm] 4 4” [ 1117.6 mm] 2 7.268” [ 692.6 mm] 33.715” [805.5 mm] 5 .625” [ 14[...]

  • Page 6

    *26" [660.4 mm] 12" [304.8 mm] 4 4" [ 1117.6 mm] 3 4" [ 863.6 mm] 14" [355.6 mm] 28" [711.2 mm] S UPPLY AND RETURN DIMENSIONS FOR HORIZONTAL APPLICATION S UPPLY DUCT MAY EXTEND UP TO THIS LEVEL FIGURE 5 REAR VIEW A 0714-03 *RECOMMENDED DUCT DIMENSIONS ARE 26 ” 93 1 1 / 1 6 ” [2379.6 mm] 13 5 / 8 ” [346 mm] 4 7 / [...]

  • Page 7

    GENERAL D A T A - PCG NOM. SIZES 6-12 1 ⁄ 2 T ONS [21.1-43.9 kW] Model PCG- Series 072A-3L 072A-4L 085A-3L 085A-4L Cooling Performance 1 Gross Cooling Capacity Btu [kW] 76,000 [22.27] 76,000 [22.27] 88,000 [25.78] 88,000 [25.78] EER/SEER 2 11.5/NA 11.5/NA 11.2/NA 11.2/NA Nominal CFM/ARI Rated CFM [L/s] 2400/2375 [1133/1121] 2400/2375 [1133/1121] [...]

  • Page 8

    GENERAL D A T A - PCG NOM. SIZES 6-12 1 ⁄ 2 T ONS [21.1-43.9 kW] Model PCG- Series 090A-3L 090A-4L 102A-3L 102A-4L Cooling Performance 1 Gross Cooling Capacity Btu [kW] 93,000 [27.25] 93,000 [27.25] 101,000 [29.59] 101,000 [29.59] EER/SEER 2 11.2/NA 11.2/NA 11.2/NA 11.2/NA Nominal CFM/ARI Rated CFM [L/s] 3000/2775 [1416/1310] 3000/2775 [1416/1310[...]

  • Page 9

    GENERAL D A T A - PCG NOM. SIZES 6-12 1 ⁄ 2 T ONS [21.1-43.9 kW] Model PCG- Series 120A-4L 150A-3L 150A-4L Cooling Performance 1 Gross Cooling Capacity Btu [kW] 123,000 [36.04] 156,000 [45.71] 156,000 [45.71] EER/SEER 2 11.2/NA 11/NA 11/NA Nominal CFM/ARI Rated CFM [L/s] 4000/3750 [1888/1770] 5000/4400 [2360/2076] 5000/4400 [2360/2076] ARI Net Co[...]

  • Page 10

    10 ELECTRICAL D A T A - PCG Unit Information ELECTRICAL DATA - PCG SERIES 0 72A-3L 072A-4L 085A-3L 085A-4L 090A-3L 090A-4L 102A-3L 102A-4L 120A-3L Compressor Motor Condenser Motor Evaporator Fan Unit Operating Voltage Range Volts Minimum Circuit Ampacity Minimum Overcurrent Protection Device Size Maximum Overcurrent Protection Device Size No. Volts[...]

  • Page 11

    11 ELECTRICAL D A T A - PCG Unit Information ELECTRICAL DATA - PCG SERIES 1 20A-4L 150A-3L 150A-4L Compressor Motor Condenser Motor Evaporator Fan Unit Operating Voltage Range Volts Minimum Circuit Ampacity Minimum Overcurrent Protection Device Size Maximum Overcurrent Protection Device Size No. Volts Phase RPM HP, Compressor 1 Amps (RLA), Comp. 1 [...]

  • Page 12

    VI. INST ALLA TION A . GENERAL 1. PRE-INSTALLATION CHECK-POINTS Bef ore at temp ting a ny ins tall atio n, the f ollo wing p oint s should be carefully considered: a. Structural strength of supporting members. (rooftop installation) b. Clearances and provision for servicing. c . Power supply and wiring. d. Air duct connections. e. Drain facilities [...]

  • Page 13

    D. ROOFTOP INSTALLATION 1. Before locating the unit on the roof, make sure that the strength of the roof and beams is adequate at that point to support the weight involved. This is very important a nd user’s responsibility. 2. For rigging and roofcurb details, see Figures 8 and 9. Use field-furnished spreaders. 3 . For roofcurb assembly, see Roof[...]

  • Page 14

    VII. DUCTWORK Duc twor k sho uld b e fabr ica ted by t he in sta llin g con trac tor i n accordance with local codes and NFPA90A. Industry manuals may be used as a guide when si zing and designing the duct system - contact Air Conditioning Contractors of America, 1513 16th St. N.W., Washington, D.C. 20036. DO NOT, UNDER ANY CIRCUMSTANCES, CONNECT R[...]

  • Page 15

    X. CONDENSA TE DRAIN The condensate drain connection of the evaporator is 1" [25.4 mm] nominal female pipe thread. IMPORTANT: Install a condensate trap to ensure proper condensate drainage. See Figure 12. XI . EL ECT RI CAL W IR ING Fie ld wi ring m ust c ompl y wit h the Na tio nal E lect ric al Co de ( CE C in Ca nada ) and loc al or dina nc[...]

  • Page 16

    GROUNDING MAY ALSO BE ACCOMPLISHED BY G R O U N D I N G T H E P O W E R L I N E C O N D U I T T O T H E UNI T. MA KE SUR E THE C OND UIT N UT LOC KIN G TEE TH HAV E PIE RCED T HE IN SULA TIN G PAI NT FIL M OF TH E SID E PAN EL. E. TH ERM OSTA T The t her most at sh oul d be mo unte d on an i nsi de wal l abo ut five feet ab ove the floor in a l oca[...]

  • Page 17

    XV . ST ARTUP 1. Turn thermostat to “OFF,” turn “on” power supply at discon- nect switch. 2. Turn temperature setting as high as it will go. 3. Turn fan switch to “ON.” 4. Indoor blower should run. Be sure it is running in the right direction. 5. Turn fan switch to “AUTO.” Turn system switch to “COOL” and turn temperature settin[...]

  • Page 18

    XVI. OPERA TION COOLING MODE With thermostat in the cool mode, fan auto and the room tem- perature higher than the thermostat setting: A. Indoor blower contactor is energized through thermostat contact (G). B. Compressor contactors are energized through thermostat contacts (Y1) & (Y2) and high pressure controls. C. Economizer enthalpy control ([...]

  • Page 19

    XVIII. AIRFLOW DA T A T ABLES AIR-FLO W PERFORMANCE – 6 T ON MODELS 1800 [849] 1900 [897] 2000 [944] 2100 [991] 2200 [1038] 2300 [1085] 2400 [1133] 2500 [1180] 2600 [1227] 2700 [1274] 2800 [1321] Air Flow CFM [L/s] Model 6 Ton Voltage 208/230, 460, 575 — 3 phase External Static Pressure — Inches of Water [kPa] 0.1 [.02] RPM W RPM W RPM W RPM [...]

  • Page 20

    AIR-FLO W PERFORMANCE – 7.5 T ON MODELS 55 AIRFLOW PERFORMANCE—RKNB- SERIES AI RF L O W P E RF ORM A NC E— 7 .5 T ON [ 26 .4 kW ] 1097 2328 1126 3100 [1463] 560 804 598 940 632 1010 664 713 772 1311 801 1373 830 1435 860 1497 889 1559 921 1816 950 1901 979 1987 1009 2072 10 38 2157 1068 2243 3200 [1510] 576 876 612 1011 646 1089 678 72 2 781 [...]

  • Page 21

    AIR-FLO W PERFORMANCE – 8.5 T ON MODELS 56 AIRFLOW PERFORMANCE—RKKB/RKMB- AI RF L O W P ER F O RM AN CE — 8.5 T ON [ 29 .9 kW ] 1060 2350 1089 3400 [1605] — — — — 681 1244 710 1306 739 1368 769 1430 798 1491 827 1553 856 1615 886 1677 913 1923 943 2008 972 2094 1001 2179 1031 2264 3500 [1652] — — 673 1270 690 1304 719 1366 748 142[...]

  • Page 22

    AIR-FLO W PERFORMANCE – 10 T ON MODELS 57 AIRFLOW PERFORMANCE—RKKB/RKMB/RKNB- 1090 2875 1110 3900 [1841] 699 1526 727 1601 754 1675 782 1750 809 1824 837 1899 864 1973 927 2015 948 2080 968 2194 988 2307 1008 2421 1029 2534 1057 2648 1069 2761 4000 [1888] 713 1609 740 1683 768 1758 795 1832 823 1907 850 1961 878 2056 935 2085 955 2199 975 2312 [...]

  • Page 23

    AIR-FLO W PERFORMANCE – 12.5 T ON MODELS 58 AIRFLOW PERFORMANCE—RKKB/RKMB- SERIES AI RF L O W P E RF ORM A NC E— 1 2.5 T ON [ 44 kW ] 1181 3 717 1200 4600 [2171] — — 908 2131 927 2244 947 2357 966 2470 986 2584 1005 2697 1025 2810 1044 2924 1064 3037 1083 3150 1103 3263 1122 3377 1142 3490 1161 3603 4700 [2218] 903 2178 922 2291 941 2404 [...]

  • Page 24

    24 072A-3L NONE —— 37/37 50/50 CC10C 7.2/9.6 20.0/23.1 37/37 50/50 CC15C 10.8/14.4 30.0/34.6 45/51 50/60 CC20C 14.4/19.2 40.0/46.2 57/65 60/70 CC30C 21.6/28.8 60.0/69.3 82/94 90/100 085A-4L NONE —— 42/42 60/60 CC10C 7.2/9.6 20.0/23.1 42/42 60/60 CC15C 10.8/14.4 30.0/34.6 48/54 60/60 CC20C 14.4/19.2 40.0/46.2 60/68 60/70 CC30C 21.6/28.8 60.0[...]

  • Page 25

    25 HE A TER K IT CH AR ACT ER IST IC S ( co nti nu ed) TAB LE B AUX ILI ARY HE ATE R K IT S C HAR ACT ERI STI CS AND AP PLI CAT ION (P CG MOD ELS ) 208 /24 0V – 3 PH AS E UNIT MODEL NUMBER PCG- HEATER KIT MODEL NO. RXJJ- HEATER kW @ 208/240 V HEATER KIT FLA UNIT MIN. CKT. AMPACITY MAX. FUSE OR CKT. BKR. SIZE (CKT. BKR. MUST BE HACR TYPE FOR USA) [...]

  • Page 26

    26 090A-4L NONE —— 21 25 CC10D 9.6 11.5 21 25 CC15D 14.4 17.3 27 30 CC20D 19.2 23.1 34 35 CC30D 28.8 34.6 49 50 CC40D 38.4 46.2 63 70 102A-4L NONE —— 26 30 CC10C 9.6 11.5 6 30 CC15D 14.4 17.3 31 35 CC20D 19.2 23.1 38 40 CC30D 28.8 34.6 52 60 CC40D 38.4 46.2 67 70 120A-4L NONE —— 28 35 CC10D 9.6 11.5 28 35 CC15D 14.4 17.3 31 35 CC20D 19.[...]

  • Page 27

    27 WARNING ! XX. TROUBLE SHOOTING CHAR T DISCONNECT ALL POWER TO UNIT BEFORE SERVICING. CONTACTOR MAY BREAK ONLY ONE SIDE. FAILURE TO SHUT OFF POWER CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR DEATH. SYMPTOM POSSIBLE CAUSE REMEDY U nit will not run • Power off or loose electrical connection • Check for correct voltage at compress[...]

  • Page 28

    XXI. WIRING DIAGRAMS 28 WIRING DIAGRAM 072/085 208-230/460/575V 3 PH, 60 HZ. ROOFTOP[...]

  • Page 29

    29 WIRING SCHEMA TIC 072/085 PACKAGED A/C 208-230, 3PH, 60HZ./460, 3PH, 60HZ. 575V, 3PH, 60HZ.[...]

  • Page 30

    30 WIRING DIAGRAM 090/102/120/150 208-230/460/575V 3 PH, 60 HZ. ROOFTOP[...]

  • Page 31

    31 WIRING SCHEMA TIC 090/102/120/150 PACKAGED A/C 208-230, 3PH, 60HZ./460, 3PH, 60HZ. 575V, 3PH, 60HZ.[...]

  • Page 32

    PCG SYSTEM CHARGE CHAR TS FIGURE 16 SY STEM CHAR GE CHA R T - REFRIGERANT 410A - B072, CIRCUIT 1 55 65 75 85 95 105 1 15 175 200 225 250 275 300 325 350 375 400 425 4 50 475 500 5 25 100 105 1 10 1 15 120 125 130 135 140 145 150 155 160 165 92-102259-06-00 XXII. CHARGING CHAR TS 32 S YSTEM CHARGE CHART - REFRIGERANT 410A -072, CIRCUIT 1[...]

  • Page 33

    PCG SYSTEM CHARGE CHAR TS FIGURE 17 SY STEM CHARGE CHAR T - REFRIGERANT 410A -B085, CIRCUIT 1 55 65 75 85 95 1 05 1 15 175 200 225 250 275 300 325 350 375 400 425 4 50 475 500 525 100 105 110 1 15 120 125 130 135 140 145 150 155 160 165 92-102259-07-00 33 SYSTEM CHARGE CHART - REFRIGERANT 410A -085, CIRCUIT 1[...]

  • Page 34

    PCG SYSTEM CHARGE CHAR TS FIGURE 18 SYSTEM CHARGE CHART - REFRIGERANT 410A -B090, CIRCUITS 1 & 2 55 65 75 85 95 105 1 15 175 200 225 250 275 300 325 350 375 400 425 4 50 475 5 00 525 100 105 11 0 11 5 120 125 130 135 140 145 150 155 160 165 175 200 225 250 275 300 325 350 375 400 425 450 4 75 500 5 25 100 105 11 0 11 5 120 125 130 135 140 145 1[...]

  • Page 35

    SYSTEM CHARGE CHART - REFRIGERANT 410A - B102, CIRCUITS 1 & 2 55 65 75 85 9 5 105 1 15 1 75 200 225 250 2 75 3 00 325 350 375 4 00 425 450 475 500 525 100 105 11 0 11 5 120 125 130 135 140 145 150 155 160 165 175 200 225 250 275 300 325 350 375 400 425 450 475 500 525 100 105 11 0 11 5 120 125 130 135 140 145 150 155 160 165 55 65 75 85 95 105 [...]

  • Page 36

    PCG SYSTEM CHARGE CHAR TS FIGURE 20 5 5 65 75 85 95 105 1 15 175 2 00 225 250 275 3 00 325 3 50 3 75 4 00 425 450 475 500 5 25 100 105 110 115 120 125 130 135 140 145 150 155 1 60 165 175 200 225 250 275 300 325 350 375 400 425 450 475 500 5 25 100 105 110 115 120 125 130 135 140 145 150 155 160 165 55 65 75 85 95 105 1 15 -B120, CIRCUIT 1 -B120, C[...]

  • Page 37

    FIGURE 21 PCG SYSTEM CHARGE CHAR TS 55 6 5 7 5 8 5 95 1 05 1 15 175 200 225 250 275 300 3 25 3 50 3 75 400 425 4 50 475 500 525 100 105 110 115 120 125 130 135 140 145 150 155 160 165 175 200 225 250 275 300 325 350 375 400 425 450 475 500 5 25 100 105 110 115 120 125 130 135 140 145 150 155 160 165 55 65 75 85 95 105 1 15 -B150, CIRCUIT 1 -B150, C[...]

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    40 CM 1108[...]