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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Henny Penny 580, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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Unfortunately, only a few customers devote their time to read an instruction of Henny Penny 580. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
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First and foremost, an user manual of Henny Penny 580 should contain:
- informations concerning technical data of Henny Penny 580
- name of the manufacturer and a year of construction of the Henny Penny 580 item
- rules of operation, control and maintenance of the Henny Penny 580 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Henny Penny 580 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Henny Penny 580, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Henny Penny service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Henny Penny 580.
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Table of contents for the manual
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Page 1
This section provides procedures for the checkout and replace- ment of the various parts used within the fryer. Before replac- ing any parts, refer to the Troubleshooting section. It will aid you in determining the cause of the malfunction. This section is arranged in groupings of the components that work together within the fryer. The general grou[...]
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Page 2
This high temperature control is a manual reset control which senses the temperature of the shortening. If the shortening temperature exceeds 420°F (215OC), this control switch will open and shut off the heat to the cookpot. When the temperature of the shortening drops to a safe operation limit, the control must be manually reset. The reset button[...]
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Page 3
Remove electrical power supplied to the fryer by unplugging the unit, or by turning off the wall circuit breaker or electrical shock could result. 1. If the tube is broken or cracked, the control will open, shut- ting off electrical power. The control cannot be reset. 2. Drain shortening from the cookpot and discard. A substance in the tube could c[...]
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Page 4
Be sure capillary bulb of high limit is positioned as not to interfere with carrier or when cleaning the cookpot wall, or damage to capillary tube could result. 15. With excess capillary line pulled out, tighten smaller nut. 16. Replace front panel. 17. Refill with shortening. There are two fuse holders on each model of the electric fryers. There a[...]
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Page 5
The Power/Pump Switch is a three way rocker switch with a center “OFF“ position. With the switch in the POWER position the fryer wiil operate. With the switch in the PUMP position the filter pump will operate, but the heating unit will not. 1. Remove Control Panel. Remove electrical power suppled to the fryer by unplug- ging the unit, or turnin[...]
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Page 6
Primary Heat The electric fryer requires two switching contactors: a primary contactor and a heat contactor. The primary contactor energizes (contacts close) any time the Power/Pump Switch is in the “Power” position and the temperature of the pot is below 420°F (215OC). The hi limit will cut the power at the primary contactor if temperatures i[...]
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Page 7
The following checks, are performed with the wall circuit breaker on, and the Power/Pump Switch in the ower” position. Extreme caution should be taken. ake connections before applying power, take reading, and remove power by unplugging the power cord, or by turning off the wall circuit breaker, before remov- ing meter leads or electrical shock co[...]
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Page 8
Each electric fryer uses two heating elements. Heating elements are available for 208 or 220/240,380 and 415 voltage. Check the data plate on the right side panel of unit to determine the correct voltage. If the shortening’s temperature recovery is very slow, or at a slower rate than required, this may indicate defective heating element(s). A mul[...]
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Page 9
1. Drain the shortening. 2. Remove the high limit bulb holder from the heating element. 3. Remove the Control Panel. 4. Disconnect the heating element wires from the contactors. 5. Loosen the screws on the element spreaders. 6. Slide the element spreaders to the back of the heating elements. 7. Remove the brass nuts and washers which secure the end[...]
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Page 10
All fryers are equipped with a drain valve micro-switch that prevents heat from coming on when the drain valve is open. With the drain valve open, the switch prevents power from being applied to the coil of the primary and heat contactors, and the solenoid coil. Remove electrical power supplied to the fryer by unplugging the unit, or turning off th[...]
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Page 11
Henny Penny Mod el 580 5-11. TEMPERATURE PROBE 3. Remove the Control Board. REPLACEMENT (Continued) 4. Re move probe connections from PC board. 5. Using a ½” wrench, remove the nut on the compression fitting. 6. Remove the probe from the cookpot. 7. Place the nut and new ferrule on the new probe and insert the probe into the compression fitting [...]
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Page 12
Henny Penny Mod el 580 5-12. COMPLETE CONTROL Should the Control Panel become inoperative, follow these PANEL HENNY PENNY instructions for replacing the board. 1. Remove electrical power supplied to the fryer. Place the Power/Pump Switch in the "OFF" position, and unplug the power cord and/ or turn the wall circuit breaker off or electric[...]
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Page 13
Henny Penny Mod el 580 5-14. PREVENTIVE MAINTENANCE The following is a routine maintenance schedule for the Lid: Every 90 days • Clean and reverse lid gasket Yearly Cleaning and Inspection • Remove and clean Safety Relief Valve • Check Lid Gasket for splitting a nd tears - replace if necessary • Check Pressure Pads for w ear - rotate if nec[...]
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Page 14
Check the gasket for any tears or nicks. If the gasket is damaged it needs to be replaced. Be careful that the lid doesn’t fall down while it is in the upright position, or serious injury could result. 3. Clean the gasket and gasket seat with hot water. 4. Rotate the gasket with the opposite side facing out. Begin the installation by installing t[...]
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Page 15
6. Using a l/Z” wrench, tighten the nut (already threaded on the cable) against the weight securing the cable into the weight. ull . ., “‘@l$ cable over pulley and down behind the weight. ,” $,# &i,! .,“,, ,; 8. Thread the other end of the cable through a 5/16” nut on - The safety cable should now have some slack in it, with ?[...]
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Page 16
Henny Penn y Model 580 5-1 7. PRESSURE PAD The pressure pads are plastic strips that the lid cam pr esses against to seal the lid. 1. Raise the lid. 2. Remove the four screws s ecuring the lid cov er and remove cover. 3. Push the lid cam back, off of the pressu re pads. 4. Using an Allen wren ch, remove lar ge bolt securing the pad. 5. Using a Phil[...]
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Page 17
Henny Penn y Model 580 5-1 8 . LID ADJUSTMENT If steam leaks out f rom around the lid gasket, the pressu re pads could be worn or broken. I f the pr essure pad is worn, but not broken, it can be reversed 180 d egre es, and the other end of th e pad used. See Section 5-1 7 . Other problems could cause the steam to leak, such as a cracked or worn gas[...]
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Page 18
ith the carrier and racks installed on the lid, the lid should down, in contact with the pot rim, when the lid is lowered. The user will then be able to lock the lid in place. If the lid has a tendency to rise up before getting t the magnet plate probably needs adjusting emove the six nuts securing the back shroud and remove back shroud. 2. Loosen [...]
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Page 19
rior to servicing the solenoid valve, it is necessary to remove the side panel on the right side of the unit. 1. Remove the “tru-arc” retaining clip on top of the coil housing. 2. Remove the cover. 3. If only the coil is to be replaced, disconnect the two coil wires at the wire nuts in the coil housing. insert new coil, and connect the wires at[...]
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Page 20
Henny Penny Mod el 580 5-20. SOLENOID VALVE 7. With the bonnet assembly and core-disc assem bly Replacement (Continued) removed, disconnect the two nut fittings. One connects the solenoid valve to the dead weight system; the other is attached to the condensation tank. 8. Remove the elbows from the solenoid valve. 9. Remove the two adapter screws wh[...]
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Page 21
Henny Penny Mod el 580 5-21. OPERATING CONTROL VALVE (Continued) DO NOT MANUALL Y ACTIVATE THE SAFETY RELIEF VALVE. Hot steam will be released from the valve when the ring is pulled. Keep away from safety valve exhaust, or severe burns could result. Cleaning Steps 1. AT THE END OF EACH DAY’S USAGE OF THE FRYER, THE OPER ATING VALVE MUST BE CLEANE[...]
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Page 22
Henny Penny Mod el 580 5-22. REMOVAL & CLEANING 3. Clean inside of the elbow with hot water. OF SAF ETY VALVE NOTE (Continued) Turn the relief valve towards the left side of the fryer when reinstalling relief valve. 4. Immerse the safety relief valve in soapy water for 24 hours. Use a 1 to 1 dilution ra te. The valve cannot be disassembled. It [...]
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Page 23
The drain valve is found underneath the cookpot in the back of the fryer. It is opened by pulling the red knob in the front of the fryer, allowing the shortening to drain from the cookpot. 1. rain the shortening from the cookpot. 2. Remove right side panel of fryer. emove the two cotter pins from the drain valve fitting and drain rod and pull exten[...]
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Page 24
The nylatron strips fiil the gap in the shroud behind the lid. 1. Secure the lid with the lid stop bracket. emove one of the tru-arc rings off of the lid pin and knock the pin out of the lid. 3. Lift the lid from the unit. The lid weighs 80 lbs. Care should be taken when lifting the lid to prevent personal injury. 4. With one person on each lid arm[...]
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Page 25
8. Lift the front shroud up and out, over the arms of the lid. 9. Thread the new nylatron strip through the track in the front shroud. 10. Lining up the holes in the strips, fit the front shroud over the lid arms and secure to carriage frame.[...]
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Page 26
2[...]