Henny Penny PFE-592 manual

OPERA T OR’S MANUAL Henny Penny Pressure Fryer Model PFE-590 Model PFE-592[...]

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FM05-032-G Revised 8-6-10 LIMITED W ARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts: NEW EQUIPMENT : Any part of a new appliance, except baskets, lamps, and fuses, which proves to be d[...]

HENNY PENNY 8 HEAD ELECTRIC PRESSURE FR YER SPECIFICA TIONS Height 61" (155 cm) W idth 24" (61 cm) Depth 41¾" ( 107 cm) Floor Space Approximately 7 sq. ft. (.65 sq. m.) Pot Capacity 8 head of chicken - 22 lbs. (9.9 kg) 100 lbs. shortening (45 Kg.) Electrical 208 V AC, 3 Phase, 50/60 Hz, 17 KW , 47.2 Amps 240 V AC, 3 Phase, 50/60 Hz,[...]

T ABLE OF CONTENTS Section Page Section 1. INTRODUCTION .................................................................................................... 1- 1 1 -1 Pressure Fryer ............................................................................................... 1- 1 1 -2 Proper Care ..................................................[...]

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Model PFE- 590/592 The Henny Penny pressure fryer is a basic unit of food pro- cessing equipment which is used only in institutional and commercial food service operations. P-H-T A combination of pressure, heat, and time is automatically controlled to produce the optimum in a tasty , appealing product. Pressure Pressure is basic to this method of f[...]

Model PFE- 590/592 The Henny Penny pressure fryer has may safety features incorporated. However , the only way to ensure a safe operation is to fully understand the proper installation, operation, and maintenance procedures. The instructions in this manual have been prepared to aid you in learning the proper procedures. Where information is of part[...]

Model PFE- 590/592 1-5. SAFETY (Continued) Equipotential Ground Symbol W aste Electrical and Electronic Equipment (WEEE) Symbol Shock Hazard Symbols Hot Surface Symbols OR OR 9 0 8 1 -3[...]

Model PFE- 590/592 This section provides the installation and unpacking instructions for the Henny Penny PFE-590. Installation of this unit should be performed only by a qualified service technician. Do not puncture the fryer with any objects such as drills or screws as electrical shock or component damage could result. Any shipping damage should b[...]

Model PFE- 590/592 7 . Remove the counterweights from the pallet, which are strapped to the pallet, under the fryer . Do not drop. The counterweights weigh approximately 18 lbs. (8.1 kg.) each. Handle with care, or personal injury could result. 8. Remove rear service cover . 9. Load the seven weights into the counterweight assembly . See page 2-4. [...]

Model PFE- 590/592 Optional Ramp Unloading 2-3 1 103[...]

Model PFE- 590/592 404 2-4[...]

Model PFE- 590/592 The proper location of the fryer is very important for operation, speed, and convenience. Choose a location which will provide easy loading and unloading without interfering with the final assem- bly of food orders. Operators have found that frying from raw to finish, and holding the product in a warmer provides fast continuous s[...]

Model PFE- 590/592 2-5. VENTILA TION OF FR YER The fryer should be located with provision for venting into adequate exhaust hood or ventilation system. This is essential to permit efficient removal of steam exhaust and frying odors. Special precaution must be taken in designing an exhaust canopy to avoid interference with the operation of the fryer[...]

Model PFE- 590/592 2-7. INTERNA TIONAL Units being used outside the United States may not be shipped ELECTRICAL with the power cord attached to the unit because of the different REQUIREMENTS wiring codes. The fryers are available from the factory wired for 208, 240, 380 and 415 volts, 3 phase, 50 Hertz service. A terminal block is mounted inside th[...]

Model PFE- 590/592 2-7. INTERNA TIONAL ELECTRICAL REQUIREMENTS (Continued) • The supply power cords shall be oil-resistant, sheathed flexible cable, no lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord. • It is recommended that a 30 mA rated protective device such as a residual current circuit breaker ([...]

Model PFE- 590/592 BOIL-OVER PREVENTION IN HENNY PENNY COOKERS F AILURE T O FOLLOW THESE INSTRUCTIONS CAN RESUL T IN SHOR TENING OVERFLOWING THE FR YPOT WHICH COULD CAUSE SERIOUS BURNS, PERSONAL INJURY . FIRE AND/OR PROPERTY DAMAGE. • THE SHOR TENING MA Y BE STIRRED ONL Y DURING THE MORNING ST AR T UP PROCEDURE. DO NOT STIR THE SHOR TENING A T AN[...]

Model PFE- 590/592[...]

Model PFE- 590/592 3-1. OPERA TING COMPONENTS POWER/PUMP Switch A three way switch with center OFF position; move the switch to the position marked POWER to operate the fryer; move the switch to the position marked PUMP to operate the filter pump; certain conditions must be met prior to operation of the filter pump; these conditions are covered lat[...]

Model PFE- 590/592 3-1. OPERA TING COMPONENTS (Continued) Safety Relief V alve Ring DO NOT PULL THIS RING . SEVERE BURNS FROM THE STEAM WILL RESUL T . Pressure Gauge Indicates the pressure inside the frypot. Solenoid V alve An electromechanical device that causes pressure to be held in the frypot The solenoid valve closes at the beginning of the Co[...]

Model PFE- 590/592 3-1. OPERA TING COMPONENTS (Continued) High T emperature Limit This is a safety component that senses the temperature of the shortening; if the temperature of the shortening exceeds 420°F (212°C), this control opens and shuts off the heat to the frypot; when the temperature of the shortening drops to a safe operation limit, the[...]

Model PFE- 590/592 3-2. LID OPERA TION Continued) DO NOT LIFT HANDLE OR FORCE LID LA TCH OPEN BEFORE PRESSURE GAUGE READS “0” PSI. ESCAPING STEAM AND SHOR TENING WILL RESUL T IN SEVERE BURNS. TO A V OID SERIOUS PERSONAL INJURY , DO NOT OPERA TE WITHOUT LID COVER IN PLACE AND ALL COMPONENTS INST ALLED. TO A V OID SERIOUS PERSONAL INJURY , DO NOT[...]

Model PFE- 590/592 3-4. SWITCHES AND Refer to image at end of this section. INDICA T ORS EXIT COOL Button After cooking, or filtering the shortening, the temperature automati- cally goes into the Cool Mode, which keeps shortening at a lower temperature; this temperature extends the shortening life and minimizes the time to heat the shortening for t[...]

Model PFE- 590/592 3-4. SWITCHES AND INDICA T ORS (Continued) HI T emperature Indicator The display reads “HI” if the shortening temperature is 40° F above the setpoint Drop Indicator The display reads “DROP” when the shortening has reached the setpoint temperature (will read “DROP” 2° before setpoint and 4° above setpoint ) Done Ind[...]

Model PFE- 590/592 3-4. SWITCHES AND INDICA T ORS (Continued) TEMPERA TURE BUTTON DIGIT AL DISPLA Y PRODUCT BUTTONS Figure 3-2 3-7 40 3[...]

Model PFE- 590/592 3-5. FILLING OR ADDING SHOR TENING The shortening level must always be above the heating elements when the fryer is heating and at the frypot level indicators on the r ear of the frypot (Figur e 3-3). Failur e to follow these instructions could r esult in a fir e and/or damage to the fryer . When using solid shortening, it is r e[...]

Model PFE- 590/592 3-6. BASIC OPERA TION Follow the procedure below on the initial start-up of the fryer , and each time the fryer is brought from a cold, or shut down condition, back into operation. These are basic, general instructions. Be sure to follow KFC’ s Standards Library when operating the fryer . 1. Make sure the frypot is filled to th[...]

Model PFE- 590/592 3-6. BASIC OPERA TION 4 . Allow fryer to heat until digital display shows “DROP”. (Continued) (Press the EXIT COOL button if the display shows COOL”) The heat cycles on and off approximately 10 degrees before the setpoint temperature, to help prevent overshooting the setpoint temperature. (proportional control) 5. Before lo[...]

Model PFE- 590/592 3-7. CARE OF THE SHOR TENING FOLLOW THE INSTRUCTIONS BELOW TO A VOID SHOR TENING OVERFLOWING THE FRYPOT , WHICH COULD RESUL T IN SERIOUS BURNS, PERSONAL INJURY , FIRE, AND/OR PROPER TY DAMAGE. 1. T o protect the shortening when the fryer is not in immediate use, the fryer should be put into the Cool Mode. 2. Frying breaded produc[...]

Model PFE- 590/592 3-8. FIL TERING INSTRUCTIONS (continued) ONL Y FIL TER WHEN “COOL” IS DISPLA YED. FAILURE T O DO SO CAN RESUL T IN SHOR TENING OVERFLOWING THE FR YPOT , CAUSING SERIOUS BURNS, PERSONAL INJUR Y , FIRE,AND/OR PROPER TY DAMAGE . High volume cooking could cause the cold zone to fill quicker with cracklings and cleaning may be req[...]

Model PFE- 590/592 3-8. FIL TERING 5 . Scrape cracklings and crackling ring from frypot and discard. INSTRUCTIONS Do not let cracklings drain into filter drain pan. These crack- (Continued) lings can cause a burned taste in gravy . W ipe all surfaces with a clean damp towel. If water drops into cold zone, dry with towel before pumping shortening ba[...]

Model PFE- 590/592 3-10. CLEANING THE FR YPOT After the initial installation of the fryer , as well as before every change of shortening, the frypot should be thoroughly cleaned as follows: 1. T urn the POWER/PUMP switch to OFF positioin, and unplug unit from wall receptacle. Moving the fryer or filter drain pan while containing hot shortening is n[...]

Model PFE- 590/592 3-10. CLEANING THE FR YPOT (Continued) Do not use steel wool, other abrasive cleaners or clean- ers/sanitizers containing chlorine, br omine, iodine or ammonia chemicals, as these will deteriorate the stain- less steel material and shorten the life of the unit. Do not use a water jet (pr essur e sprayer) to clean the unit, or com[...]

Model PFE- 590/592 3-13. PREVENTIVE Cleaning Deadweight Assembly - Daily MAINTENANCE DO NOT A TTEMPT T O REMOVE DEADWEIGHT CAP WHILE FR YER IS OPERA TING . SEVERE BURNS OR OTHER INJURIES WILL RESUL T . 1. At the end of each day’ s usage of the fryer , the deadweight assembly must be cleaned. The fryer must be off and the pressure released. Open t[...]

Model PFE- 590/592 3-13. PREVENTIVE Reversing Lid Gasket (Continued) MAINTENANCE Continued) Be sure the metal arm on the left side of the lid is in the vertical position holding the lid upright, or severe injuries could result. (See photo at left.) 3. Using a thin blade screwdriver , pry out the gasket at the corners. Remove the gasket. Check the g[...]

Model PFE- 590/592 3-13. PREVENTIVE Cleaning Safety Relief V alve-Annually MAINTENANCE Continued) DO NOT A TTEMPT T O REMOVE SAFETY V AL VE WHILE FR YER IS OPERA TING , OR SEVERE BURNS OR OTHER INJURIES WILL RESUL T . DO NOT DISASSEMBLE OR MODIFY THIS SAFETY V AL VE. TAMPERING WITH THIS V AL VE COULD CAUSE SERIOUS INJURIES AND WILL V OID AGENCY APP[...]

Model PFE- 590/592 3-14. PROGRAMMING 1. Press and hold the FUNCTION button for two seconds. “REG PROGRAM” shows in the display , followed by “CODE”. 2. Press the code 1,2,3. “SELECT PRODUCT” scrolls across the display . If no buttons are pressed, within approximately 1 minute while in the Program Mode, the controls will revert back to t[...]

Model PFE- 590/592 3-14. PROGRAMMING 8. After the load compensation, press and release the (Continued) FUNCTION button. “PROP” and “CONTROL” shows on the left side of the display and the factory preset proportional control temperature shows on the right side of the display . 9. After the proportional control, press and release the FUNCTION [...]

Model PFE- 590/592 3-14. PROGRAMMING 13 . After the filter value is set, press and release the FUNCTION (Continued) button. “EOC” and “EXIT” flashes on the left side of the display , and “COOL” shows on the right side of the display . The end-of-cycle (EOC), exit point can be set to COOL, SETP , or FL TR, by pressing any of the product [...]

Model PFE- 590/592 3-15. SPECIAL PROGRAM MODE Reset Usage (Continued) 1. Press and hold the FUNCTION button for two seconds until “REG PROGRAM” shows in the display . As soon as “REG PROGRAM” shows in the display , press and release the FUNCTION button 2 times until “RESET USE” shows in display . 2. When “CODE” shows in the display [...]

Model PFE- 590/592 3-15. SPECIAL PROGRAM MODE T ech I/O Mode (Continued) 1. Press and hold the FUNCTION button for two seconds until “REG PROGRAM” shows in the display . As soon as “REG PROGRAM” shows in the display , press and release the FUNCTION button 4 times until “TECH I-O” shows in the display . 2. When “CODE” shows in the di[...]

Model PFE- 590/592 3-15. SPECIAL PROGRAM Heat Control MODE (Continued) 1. Press and hold the FUNCTION button for two seconds until “REG PROGRAM” shows in the display . As soon as “REG PROGRAM” shows in the display , press and release the FUNCTION button 6 times until “HEA T CNTRL” shows in the display . 2. When “CODE” shows in the d[...]

Model PFE- 590/592 Power switch on but fryer completely inoperative Pressure not exhausting at end of Cook Cycle Operating pressure too high 4-1. TROUBLE SHOOTING GUIDE Problem Cause Correction • Open circuit • Solenoid or exhaust line clogged • Deadweight clogged • Fryer plugged in • Check breaker or fuse at wall • Turn off and allow f[...]

Model PFE- 590/592 4-2. ERROR CODES In the event of a control system failure, the digital display will show an “Error Message”. These messages are coded: “E04”, “E05”, “E06”, “E41”. A constant tone is heard when an error code is displayed, and to silence this tone, press any of the product buttons. DISPLA Y CAUSE PANEL BOARD COR[...]

Model PFE- 590/592[...]

Model PFE- 590/592 G L O S S A R Y HENNY PENNY PRESSURE FRYERS air valve a valve that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers airflow switch a switch that senses the amount of airflow coming from the blower; if the airflow falls below a certain level, the switch cuts power to the gas control valv[...]

Model PFE- 590/592 counterweight assembly an assembly of weights and cables that enable the eight head fryer lid to lift easily cracklings the crumbs of breading that come off the product during a cook cyclecrumb catcher the part of the filter assembly on four head fryers that filters crumbs out of the shortening before the shortening is pumped bac[...]

Model PFE- 590/592 filter drain pan a pan that rolls or slides under the fryer into which shortening is drained filter envelope a fiber envelope into which the filter screen is placed; the end of the envelope is folded and held closed with filter clips; a part of the filter screen assembly filter quick disconnect an optional connection on the fryer[...]

Model PFE- 590/592 lid assembly an assembly comprised of lid, lid handle, lid latch, and lid gasket (Note: on four head fryers. the lid assembly includes spindles) lid gasket the gasket around the lid that creates a seal when the lid is properly latched lid handle a handle that is attached to the lid and is used to lower the lid into contact with t[...]

Model PFE- 590/592 sift breading the process of removing clumps from breading solenoid valve a valve used to generate or release pressure for the cook cycle spark igniters the igniters that create a spark to ignite the pilot lights on eight head gas fryers (gas fryers only) (see ignition modules) standpipe the pipe through which oil is pumped back [...]

*FM05-032-G* Henny Penny Corp., Eaton, Ohio 45320, Revised 8-6-10 Henny Penny Corporation P .O.Box 60 Eaton,OH 45320 1-937-456-8400 1-937-456-8402 Fax T oll free in USA 1-800-417-8417 1-800-417-8434 Fax w w w .hennypenny .com[...]