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Henny Penny COMPUTRON 7000 500 manual

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Table of contents for the manual

  • Page 1

    [...]

  • Page 2

    [...]

  • Page 3

    This excerpt for the Model 500 and 600 Pressure Fryer service manual provides additional information related to product numbers 02213, 01208, and 02502 Computron 7000. This excerpt covers the programming, operation, and troubleshooting for the computer control. All other information not related to the computer control is contained in the pressure f[...]

  • Page 4

    Henny Penny LIMITED W ARRANTY FOR HENNY PENNY APPLIANCES Subject to the following conditions, Henny Penny Corporation m akes the following limited warranties to the original purchaser only for Henny Penny appliances and replacement parts: NEW EQUIPMENT: Any part of a new appliance, except lamps and fuses, which proves to be defective in material or[...]

  • Page 5

    This section describes the functions of all operating controls and their components. eti The decal switch is a pressure sensitive membrane switch which activates the functions of the control. escri Decal Switch 2 Menu Board The menu board displays the products that have been programmed within the control. The menu indicators, when illuminated, poin[...]

  • Page 6

    of cook cycles that have been cooked for a particular product. 16 Select Function Switch (Program Mode Only) This switch will change the function that is being programmed such as time, temperature, alarm, etc. 17 Select Product Switch This switch selects the product you wish to cook or program. 18 19 Select Time Switch Function Display (Program Mod[...]

  • Page 7

    . . . . SF--.‘[...]

  • Page 8

    /[...]

  • Page 9

    This section provides programming procedures for the Computron 7000. The operational controls should be read and understood to become familiar with the control and its functions. If technical assistance is needed, refer to the toll free number printed in this manual. It is recommended to fill out the program worksheet that was shipped with the unit[...]

  • Page 10

    Example 1 Time: 12 Minutes Single Stage Chicken Temperature: 325’F Alarm: None Pressure: On INTERVAL FUNCTION FUNCTION 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 TIME TIME 12 Min. 12 Min. TEMPERATURE TEMPERATURE 325OF 325OF ALARM ALARM Cannot be Cannot be (One interval used) (One interval used) programmed programmed ;)iYterval ;)iYterval 1 1 PRESS[...]

  • Page 11

    NS Load compensation, although factory preset, is programmable. Load compensation adjusts cooking times to compensate for differences in the cooking process such as load size. The control is continuously comparing the pot temperature to the setpoint temperature. If the pot temperature is above the set point, then the control will shorten the cook t[...]

  • Page 12

    N The filter cycle count is a method of keeping track of when it is time to filter the shortening. To determine when it is time to filter, the control adds the (fractional) number of the cycle count to a running total at the end of each cook cycle. When this total exceeds one, then the “FIL” (“FIL” within the digital display) indication is [...]

  • Page 13

    The following are four examples of the idle mode. Example 1: AUTOMATIC IDLE - idle temperature is 250’JF and the idle time is 30 minutes. Control is programmed in eye idle. If no product is cooked within 30 minutes, control will automatically select IDLE and regulate at 250OF. Example 2: AUTOMATIC IDLE - idle temperature is 250°F and the idle ti[...]

  • Page 14

    While in the melt mode, the first cycle can also be pro This is the cycle the control will automatically select when in COOK upon exiting the melt mode. It is programmed ing the melt mode and depressing the SELECT FU switch. The green 1st cycle light will flash and the temperature light in the function display will be on. The left half of the produ[...]

  • Page 15

    This feature will aid the operator in the event there is a power outage. If the control is timing down and the power supply is interrupted for any reason, the control will not reset to the original cook cycle time, When power is restored, the control will resume timing at the point the power was interrupted, allowing the operator to know what time [...]

  • Page 16

    1 1. Be sure keyswitch is in the CO ~ 2. Turn the power switch to the cook position. 3. Select desired product using the SELECT P switch. The red indicator will be illuminated beside product. -..* 4. Be sure ready light is illuminated indicating pot temperature is up to setpoint temperature. 5. Place the empty basket into the shortening. 6. Place t[...]

  • Page 17

    he food preparation procedures, cooking times, temperatures and other parameter settings provided are suggestions to be used as starting points when establishing your specific cooking procedures. Parameter settings for time, temperature, alarm, pressure, load compensation, load anticipation, PC factor and filter cycle may need to be adjusted to pro[...]

  • Page 18

    : Chicken breast fillets. - 4 ounces each. - 22 fillets. : 1.’ Wash and drain. 2. Bread with Henny Penny Fryer Mix or marinate and bread. INTERVALS : Chicken gizzards. * 2 . - 3 pounds. INTERVALS FUNCTION 1 2 3 4 5 6 7 8 9 IO TIME 12:oo 11:oo TEMP. 330 ‘255 ALARM OFF PRESSURE ON ON LOAD COMP. 5 LOAD ANT, 5 NOTES: PC FACTOR 15 FIL CYCLE 1[...]

  • Page 19

    : 5 - 10 pounds. 2. Bread with Henny Penny Fryer Mix or marinate and bread. INTERVALS PRESSURE ON LOAD COMP. 5 1 LOAD ANT. 5 NOTES: 1 PC FACTOR 1 15 1 1 FIL CYCLE 1 1 ,, I , ken livers. : 2 - 6 pounds. 1. Wash and drain. 2. Bread with Henny Penny Fryer Mix or marinate and bread. INTERVALS[...]

  • Page 20

    : Chicken livers. : 10 pounds. INTERVALS NOTES: Make sure pieces are well separated when returning basket to shortening. Frying 2 five pound loads may produce a better product. : Potatoes - U.S. No. 1 Grade Idaho 1 - 10 pounds. : 1. Wash, and remove any sprouts. Do not peel. 2. Cut into 8 wedges. 3. Bread with Henny Penny fryer mix. INTERVALS , FUN[...]

  • Page 21

    1. Clean, wash and drain. 2. Bread with Henny Penny fryer mix or marinate and bread. r- : Cauliflower. : 1 - 5 large heads. : 1. Clean, rinse and drain. 2. Slice into 1 inch pieces. 3. Bread. INTERVALS I LOAD ANT. 5 NOTES: 1 PC FACTOR 1 15 1 FIL CYCLE 4[...]

  • Page 22

    Wash and drain. Slice large mushrooms in half. Leave medium and small mushrooms whole. Bread. INTERVALS : Polish sausage or kielbasa. : 1 - 5 pounds. N: Slice into 2 inch chunks. FUNCTION TIME TEMP. ALARM PRESSURE LOAD COMP. INTERVALS 1 2 3 4 5 6 7 8 9 10 2:oo 315 ON 5[...]

  • Page 23

    RQDUCT: Corn dogs (frozen). TOTAL WEIG T: 5 pounds or approximately 27 corn dogs. “?“- INTERVALS PRESSURE ON LOAD; COMP. 5 LOAD ANT. 5 PC FACTOk 20 FIL CYCLE 3 I I NOTES: If cooking a thawed or fresh corn dog, fry for 3-l/2 minutes at 315-325OF. Egg rolls (fully cooked, frozen). c^” : 1.5 ounces each. T: 2.5 - 6.5 pounds or approximately 24 -[...]

  • Page 24

    [...]

  • Page 25

    This section provides troubleshooting information in the form of an easy to read guide. Clearly define the problem and review all possible causes. The following guide requires voltage to be present when troubleshooting the control. When the guide refers to connecting pins on the power connector, unplug the power connector from the bo and refer to t[...]

  • Page 26

    rror message E-5 display reads HI - shortening down d display temperature - if display temperature reads HI, unplug power connector _, from control board. If secondary contactor stays engaged, change contactor - if secondary contactor disengages, change control board If shortening temperature reads normal - defective thermal sensor - replace Replac[...]

  • Page 27

    C363’ C 16 FUSES 15 AMP I I MODEL 500 PRESSURE FRY COMPUTRON 7000 240 VOLT, 3 PHASE[...]

  • Page 28

    P (46) c9OJ -I :46) FIELD WIRING JUNCTION BOX I I I - MODEL 500 PRESSURE FRYEd COMPUTRON 7000 240 VOLT, 1 PHASE 29616[...]

  • Page 29

    , 1lOJ I++ 36 1. ODEL 500 PRESSURE FRYER COMPUTRON 7000 208 VOLT. 3 PHASE[...]

  • Page 30

    (90) (50) , (46) c901 -J 46) C36ft- ? 1’ I (37) MODEL 500 PRESSURE FRYER COMPUTRON 7000 208 VOLT. 1 PHASE 29617[...]

  • Page 31

    .I I !I L[...]

  • Page 32

    L3 - 49 L2 - 48 Ll - 45 N- 1 MODEL 500 COMPUTRON 7000 220/380 OR 240/415 VAC 3PH SO/60 HZ 4 POLE, 5 WIRE L[...]

  • Page 33

    I I I I I I I I[...]

  • Page 34

    r :46) FIELD WIRING JUNCTION BOX r ECOl-015 PLUG , I -%G- 3 L (52) (53) L‘tYJ - m I f I I c35y [341 II I 38 13) PRESSURE FRYER 7000 220 VOLT. 1 PHASE 29658[...]

  • Page 35

    , - Y HI-LIMIT THERMOSTAT - - - - - - GAS VALVE TEMP. PROBE FAN MOTOR CONTROL BOARD MODEL 600 PRESSURE FRYER COMPUTRON 7000 120 VOLT 50160 Hz CONNECTOR[...]

  • Page 36

    r 341 i FAN MOTOR MODEL 600 PRESSURE FRYER ,COMPUTRON 7000 208 VOLT SO-60 Hz I GAS VALVE temp. CONNECTOR 29701[...]

  • Page 37

    19 - - - - - - MODEL 600 PRESSURE FRYER COMPUTRON 7000 2201240 VOLT 50160 Hz SAFETY VALVE l- 27 GA5 VALVE VALVE temp. probe CONNECTOR c[...]

  • Page 38

    I [S I I 15 I I I FILTER unTnn VI” I “l-l SAFETY VALVE PUMP I I DRAIN SWITCH - 32 11 : 3. 3 - I ‘: I z . 4 - - I 2 12 11 I 2A t mV14A 25A' hl5* POWER SWITCH NOTE: THIS WIRING DIAGRAM MUST BE USED IN CONJUNCTION WITH THE WIRING DIAGRAM ORIGINALLY SUPPLIED WITH THE FRYER. MODEL RG-600 GAS FRYER 1OOV - 208V - 220V - 240V SO/60 HZ WITH GAS[...]

  • Page 39

    I I I I I I r FILTER MOTOR PUMP --i-=-Y /I L 12 ) ( ( FUSE 15 oap 2 3 2 2 2A 31 ~ 24 4 3I 4, I-- r MODEL 561 ELECTRIC FRYER 13.5KW 3PH 208/240VAC 48123[...]

  • Page 40

    L3 L2 Ll N G I I I I I 1 -I 2 2. 2 A f 3 I 3 I I 3 I 3A 4 t-r -1 1 r MODEL 561 ELECTRIC FRYER POJER TRT;;;;;ER TAP 13.5KW 3PH AT 220/380VAC 380VAC OR 240/415VAC 4 1 SVAC 240VAC 8153[...]

  • Page 41

    12 > 4 FUSE 15 OmP 24 l--- --- ’ I I I ‘I I I MODEL 561 ELECTRIC FRYER 13.5KW 3PH 480VAC[...]

  • Page 42

    I I I I 2 2 - -2 2 A I -i- i A T CONTROL BOARD 1 1A RELAY 240VAC I MODEL 561 ELECTRIC FRYER 13.5KW 3PH 220VAC 48167[...]

  • Page 43

    /[...]

  • Page 44

    PARTS LIST The following are replaceable parts fo r the gas and electric Computron. (Refer to drawing in operation section) Item Part Number Number Description Qty √ 26 16684 Fan -120 V 1 √ 26 16688 Fan -208/240 V 1 √ 19440RB* (replaced by C8000 retrofit kit-REQUIRES SERIAL NUMBER) 1 √ 27 29510 Heat Contactor 24 V 1 √ 20 29509 Primary Con[...]

  • Page 45

    BLE CORE DISC ASSEhABLY ROUNDED EDGE OF TOWARD DISC SPRING GUIDE (ITE SEAT IN ANY WAY as a ectric[...]

  • Page 46

    F I G U R E U N I T S & ITEM PART PER NO. NUMBER DESCRIPTION ASSY . 1 SOLENOID VALVE ASSEMBLY 1 √ 2* 17120 KIT, SOLENOID VALVE REPAIR 1 3 17101 CLIP, RETAINER 1 4 17109 RETAINER, SPRING 1 5 17110 SPRING, CORE 1 6 17111 CORE, DISC ASSEMBLY 1 7 17112 GASKET, BONNET 1 8 17114 SEAT, TEFLON 1 9 17115 GUIDE, DI SC SPRING 1 10 17116 SPRING, DISC 1 1[...]

  • Page 47

    [...]

  • Page 48

    FIGURE UNITS & ITEM PART PER NO. NUMBER DESCRIPTION ASSY GAS CONTROL VALVE (Gas Model) √ 1a 29614 VALVE, Control, Natural Gas, 24 Volt 1 √ 1b 29728 VALVE, Control, Propane Gas, 24 Volt 1 √ 2 29688 OPERATOR, Gas Control Valve, 24 Volt, Natural 1 √ 2 29729 OPERATOR, Gas Control Valve, 24 Volt, Propane 1 √ 3 16253 REGULATOR, Gas Control [...]

  • Page 49

    s J f‘ 4.[...]

  • Page 50

    The following is to be used as a quick reference for the cooking and programming of the Computron 7000 control. If more detail is needed, refer to the Computron 7000 excerpt in this manual. Cooking Operation r 1. Make sure that the keyswitch is in the “COOK” position. Push the power switch to the “COOK” position. 2. If the red MELT light is[...]

  • Page 51

    Temperatures can be programmed from 1’70 to 390 degrees F. If you try to go beyond these limits, the buzzer will sound and the display will blank, then go to 170 or 390. 0 Alarms and pressures can be turned on or off using any change switch. The display will show “on” or “off”. Four times affect the whole cook cycle. There are: * LOAD COM[...]