Hill Phoenix OSAA manual

DELI CASES MODEL: OSAA HAND B O O K INST ALLA TION & OPERA TION 9/03 P061773M[...]

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Welcome to the ORIGIN 2 display case family . We’r e very pleased you joined us. This installation and operation handbook has been especially prepar ed for everyone involved with ORIGIN 2 display cases – owners, managers, installers and maintenance personnel. Y ou’ll find this book different than traditional manuals. The most dramatic differ [...]

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1 T ABLE OF CONTENTS GENERAL INFORMA TION – P AGES 2 - 4 General information, first step recommendations and case dimensional drawings. THE USE OF CASTERS – P AGE 5 Cases roll on casters–general use and castor r emoval. LINE-UP – P AGES 6 - 7 A ten step procedur e for initial case lineup with illustrations. TRIM-OUT – P AGES 8 - 9 A sixte[...]

GENERAL INFORMA TION DESCRIPTION OF CASES : The refrigerated display cases described in this handbook are part of the Hill PHOENIX , Origin 2 design series. Specifically covered in this manual is model OSAA, self-contained service deli case. STORE CONDITIONS : Hill PHOENIX cases are designed to operate in an air conditioned store with a system that[...]

3 54 15/16 in [139.5 cm] 33 1/4 in [84.5 cm] 11 1/2 in [29.2 cm] 1 3/16 in [3.0 cm] 5 13/16 in [14.7 cm] FLA T REAR SILL (OPTIONAL) REAR SLIDING DOORS 21 1/2 in [54.6 cm] 28 3/8 in [72.0 cm]* 35 11/16 in [90.7 cm] 38 5/16 in [97.3 cm] 49 1/16 in [124.6 cm] 22 1/2 in [57.2 cm] 27 1/4 in [69.2 cm] 32 3/16 in [81.8 cm] 30 1/2 in [77.5 cm] 10 5/16 in [[...]

31 11/16" 71 1/4" 4" 6' CASE FRONT OF CASE 4 GENERAL INFORMA TION BASEHORSE LOCA TIONS FOR MODEL OSAA[...]

5 34 12 CASES MOVE ON CASTERS FOR EASIER INST ALLA TION CASTERS MA Y BE DISCARDED. ROLL OUT OF TRUCK . When there is a truck - level delivery dock, cases may be rolled dir ectly from the truck to the store floor . [CAUTION] If skid boar ds are requir ed to unload cases, casters should be removed prior to sliding them down the skid; after which they[...]

6 LINE UP 1 5 Consult With General Contractor Ask the general contractor if there have been changes in the building dimensions since the print you are using was issued. Also, ask the points of refer ence from which you should take dimensions to locate the cases. Set Shims On Basehorse Locations Locate basehorse positions along chalk lines. Spot shi[...]

10 Bolt Cases T ogether Using Bolt Holes Provided Push cases tightly together . Bolt cases together through the five holes provided in the “C” frame and pipe chase as shown in illustration. Tighten until all margins are equal; do not over tighten. 9 Loosen Bumper And Cornice Loosen screws on master bumper . Move bumper joint to a position for s[...]

8 Install plenum covers under deck pans. The plenum covers are shipped loose in the case and are installed between the lower rear baf fle and the fan plenum. 6 Seal joints along pipe chase seam with the caulk provided. Now that cases have been positioned and leveled, you may proceed to trim-out case lineup. T rim parts have been designed to be appl[...]

9 9 Close joints of front panel. The panel is slotted on the bottom to allow left or right adjustment as requir ed. 10 Install curved front panel joint (if cases come equipped with curved front pan- els). Curved panel joints are shipped loose in the case and are attached with the screws pr ovided. Wide joints (1”) are for case-to-case joining and[...]

REFRIGERA TION COMPONENTS Refrigeration components for the OSAA-6’ are easily accessible in the tank and underneath the case. The expansion valve and suction line 1/4” access valve are both located in the left hand front side of the tank and are accessible without lifting the fan plenum. These components may be reached by lifting only the left [...]

11 Access V alve - Access port on the evaporator that allows service personnel to check system pr essure. Accumulator - A device installed on the suction line that is used to boil off small amounts of liquid r efrig- erant so liquid does not reach the compr essor . Compressor - An electrically driven piston pump that pumps vapor refrigerant from a [...]

12 PLUMBING The drain outlet is located front and center of the cases for convenient access and is specially molded out of ABS material. The “P” trap, furnished with the case, is constructed of schedule 40 PVC pipe. Care should be given to assure that all connec- tions are water tight and sealed with the appropriate PVC or ABS cement. The drain[...]

13 ELECTRICAL HOOKUP DEFROST HEA TERS, 208/240 VOL TS L1 L2 RED BLUE EV APORA TOR F ANS, 120 VOL T WIRE NUMBER COMPONENT COLOR CODING BLACK TEMPERA TURE CONTROL, 120 VOL T LIGHTS, 120 VOL T DEFROST TERMINA TION CONTROL, 120 VOL T WHITE 3 4 11 12 19 20 21 YELLOW YELLOW PURPLE ORANGE 23 WIRING NUMBERS AND COLORS EQUIPMENT GROUNDING CONDUCTOR GREEN - [...]

14 CONTROL SETTINGS- MODEL OSAA-6’ Manual Defr ost Button Enter Button Up Button Down Button Fan Status LED Compressor Status LED Defrost Status LED Factory Settings Parameter Description OSAA-6’ Setpoint HY Hysteresis (dif ferential) [1 to 9 o F/ o C] LL Setpoint Low Limit [67 o F (55 o C) to HL] HL Setpoint High Limit [LL to 99 o F/ o C] CC A[...]

15 Error Code System Status F2 Indicates an open or shorted evaporator sensor . Corr ect problem to r eset control. } } } F1 Indicates an open or shorted temperature sensor . Cycle Power to reset contr ol. A2 Digital input is closed and digital input option (if) 1 is selected. A3 Digital input is open for longer than time delay (id) and digital inp[...]

HTR1 FAN MOTOR J3 P3 FAN MOTOR M1 M2 HTR2 SHELF LIGHTS (OPTIONAL) DEF. TERM. CONTROL (OPTIONAL) TEMP. CONTROL (OPTIONAL) FRONT GLASS ANTI-COND HEATER DEFROST HEATERS (OPTIONAL) 13 12 11 21 23 20 14 19 4 L1 L2 3 RED BLK EB6 WHT BLK EB6 WHT RED BLU BLU BLU BLU EB2 EB1 YEL BLK YEL WHT WHT BLK RED RED BLU RED BLU BLU BLU J2-2 J2-1 BLUE BLUE NOSE LIGHTS[...]

17 CASE OPERA TION American Style Self-Contained Curved Glass Service Deli Mer chandiser OSAA - 6’ All measurements are taken per CRMA specifications. Medium T emperature Defrost Schedule No. Per Day Hours 1 12 midnight 2 12 am - 12 pm 3 6 am - 2 pm - 10 pm 4 12 - 6 am - 12 - 6 pm 4 NOTE: - - - not an option on this case model. Defrost Contr ols [...]

18 DEFROST AND TEMP CONTROL • Electric defrost termination contr ol sensor bulb location • Electric defrost termination pr obe location • T emperature contr ol sensor bulb location (OSA) It is important to consult the control setting guidelines shown on page 17 before setting defrost times. Further adjustment may be requir ed depending on sto[...]

4 2 3 1 19 AIR FLOW AND PRODUCT LOADING Cases have been designed to provide maxi- mum product capacity within the r efrigerated air envelope. It is important that you do not overload the food product display so that it impinges on the air flow pattern. DISCHARGE..............1 LOAD LIMIT ...............2 AIR FLOW ..................3 RETURN AIR GRIL[...]

20 USE AND MAINTENANCE CASE CLEANING Case is designed to facilitate cleaning. There is a wide radius formed on the front and back of the inside bottom that helps accelerate liquid flow and eliminates difficult-to- clean sharp corners. All surfaces pitch to a deep-drawn drain trough that angles towar d the front and center of case where the waste ou[...]

21 F ANS The evaporator fans are equipped with 5 watt fan motors, 1550 RPM’ s. The motor has a counter clockwise rotation when viewed fr om the shaft end. The fan blades are 6” in diameter and the blades ar e pitched according to the charts below . It is impor - tant that the blade pitch be maintained as spec - ified. Do not attempt a field mod[...]

E10 E11 E09 23 11 24 9 1 26 2 17 88 87 22 5 28 20 3 48 53 55 56 46 9a 69 21 29 36 42 49 E01 77 81 82 66 P AR TS ORDERING MODEL OSAA 22 50 E06 E07 E09 E11 E10 E20[...]

23 Location Part Descriptions Number 1 Kickplate , Storm Grey 2 Master Bumper , Featherstone, Smoke, White, French V anilla, Black 3 Lower Front Panel , Painted or Stainless 5 Front Glass, Lift-Up Thermopane 9 Deck Pan , Painted, Unpainted, Stainless 9a Plenum Cover 11 Front Baf fle , Aluminum, Painted White, Custom Color , or Stainless 17 Nose Bum[...]

24 P AR TS ORDERING Procedure 1. Contact the Service Parts Department Hill PHOENIX 1925 Ruf fin Mill Road Colonial Heights, Virginia 23834 T el: 800-283-1109 Fax: 804-526-3897 2. Pr ovide the following information about the part you are or dering: • Model number and serial number of the case on which the part is used. • Length of part, if appli[...]

25 NOTES[...]

26 NOTES[...]

6/00 W ARRANTY HEREINAFTER REFERRED TO AS MANUF ACTURER FOURTEEN MONTH W ARRANTY . MANUF ACTURER’S PRODUCT IS WARRANTED TO BE FREE FROM DEFECTS IN MA TERIAL AND WORKMANSHIP UNDER NORMAL USE AND MAINTENANCE FOR A PERIOD OF FOURTEEN MONTHS FROM THE DA TE OF ORIGINAL SHIPMENT . A NEW OR REBUIL T P ART TO REPLACE ANY DEFECTIVE P A R T WI LL BE PROVID[...]

1925 Ruffin Mill Road, Colonial Heights, V A 23834 Due to our commitment to continuous improvement all specifications are subject to change without notice. Hill PHOENIX is a Sustaining Member of the American Society of Quality . CRMA endorsed Visit our web site at www .hillphoenix.com 804-526-4455 ASH3090 W arning Maintenance & Case Car e When [...]