English dropdown-ico

Hitachi 1800 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Go to page of

Similar user manuals

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Hitachi 1800, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Hitachi 1800 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Hitachi 1800. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Hitachi 1800 should contain:
- informations concerning technical data of Hitachi 1800
- name of the manufacturer and a year of construction of the Hitachi 1800 item
- rules of operation, control and maintenance of the Hitachi 1800 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Hitachi 1800 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Hitachi 1800, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Hitachi service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Hitachi 1800.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Hitachi 1800 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    311826B Instr uctions - P ar ts Dura-Flo ™ Pumps Carbon Steel or Stainless Steel Pumps, with Sever e-Duty Rod and Cylinder Dura-Flo 1800 (430 cc) Pump Dura-Flo 2400 (580 cc) Pump See page 3 f or model inf or mation, including maxim um work- ing pressure . Important Safety Instru ctions Read all warnings and instr u ctions in this manual. Sav e th[...]

  • Page 2

    2 311826B Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Dura-Flo Pumps with NXT ™ Air Motors . . . . . . . 3 Dura-Flo Pumps with Viscount ® Hydraulic Motors 5 W arnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .[...]

  • Page 3

    Models 311826B 3 Models Dura-Flo Pumps with NXT ™ Air Motors Chec k your pump’ s identification plate (ID) f or the 6-digit par t number of y our pump . Use the f ollowing mat r ix to define the con str uction of y our pump , based on the six digits . F or exam ple, Pump P ar t No . P15MCD represen ts the pump ( P ), pressure rat io ( 15 :1), l[...]

  • Page 4

    Models 4 311826B P15LCD , A 222796 Dura-Flo 1800 (430 cc) cst, 3 PTFE/2 leather N34LN0 15 :1 10.9, 109 (1580) 0.7, 7.0 (100) P15LSB, A 687055 Dura-Flo 1800 (430 cc) sst, 3 UHMWPE/2 PTFE N34LN0 15 :1 10.9, 109 (1580) 0.7, 7.0 (100) P15MCD , A 222796 Dura-Flo 1800 (430 cc) cst, 3 PTFE/2 leather N34L T0 15:1 10.9, 109 (1580) 0.7, 7.0 (100) P15MSB, A 6[...]

  • Page 5

    Models 311826B 5 Dura-Flo Pumps with Viscount ® Hydraulic Motors Chec k your pump’ s identification plate (ID) f or the 6-digit par t number of y our pump . T o order repla cement par ts, see Par ts section star ting on page 18. ID Pump P ar t No. and Series Lower Pa r t No. Lower Model, Pac kings Hydraulic Motor Pa r t N o . Maximum W o rking P[...]

  • Page 6

    Warnings 6 311826B Wa r n i n g s The f ollowing w ar nings are f or the setup , use, groun ding, maintenance, and repair of this equipment. The e xclama- tion point symbol alerts you to a gener al warning and the hazard symbol ref ers to pr ocedure-specific risk. Ref er back to these wa r nings. Additio nal, product- specific w ar nings ma y be fo[...]

  • Page 7

    Warnings 311826B 7 MO VING P ARTS HAZARD Movin g par ts can pinch or amputate finge rs and other body par ts. • K eep clear of movin g par ts. • Do not op erate equipme nt with prot ective guards or covers remov ed. • Pressurized equipmen t can star t without warning. Bef ore checking, moving, or servicing equipment, f ollow the Pressure Reli[...]

  • Page 8

    Installation 8 311826B Installation Gr ounding The equipment m ust be grounded. Gr ounding reduces the risk of static and electric shock b y providing an escape wire f or the electrical current due to st atic build up or in the e v ent of a shor t circuit. Pump: Use the ground scre w (GS) and loc kwasher on the motor to att ach a 244524 ground wire[...]

  • Page 9

    Installation 311826B 9 Air Line Accessories F or air-powe red pumps, install the f ollo wing accessor ies in the order shown in F IG . 1, using adapters as neces- sar y . • Bleed-type mast er air valve (E): required in y our system to reliev e air trapped betwee n it and the air motor when th e valv e is closed. Be sure th e valv e is easily acce[...]

  • Page 10

    Installation 10 311826B Key: AP u m p B W all Brack et D Air Lin e Lubricator E Bleed-type Master Air V alv e (requi red) F Pump Air Regulator H Electrically Condu ctive Air Supply Hose J Air Line Filter K Air Shutoff V alv e L Fluid Filter M Fluid Drain V a lv e (required) N Electrically Conducti ve Fluid Supply Hose P Fluid Whip Hose R Gun Swivel[...]

  • Page 11

    Installation 311826B 11 Key: AP u m p B W all Brack et C Hydraulic Supply Line D Hydraulic Retur n Li ne E Drain Line (from pressure reducing valv e) F Pressure Gauge G Flow Control V alve H Pressure Reducing V alve J Accumulator K Drain Line (from motor drip pan) L Fluid Filter M Fluid Drain V a lv e (required) N Electrically Conducti ve Fluid Sup[...]

  • Page 12

    Operation 12 311826B Operation Pressure Relief Pr ocedure 1. Enga ge tr igger lock. 2. Shuto ff the pum p: a. For air-powered pumps, close the bleed-type master air valv e. b. F or hydr aulic-pow ered pumps, clo se the supply line shutoff v alve (U) first, th en close th e retur n line shutoff v alv e (V). 3. Disengage the trigger loc k. 4. Hold a [...]

  • Page 13

    Operation 311826B 13 5. Cycle the pump slowly until all air is push ed out and the pump and hose s are fully pr imed. Release the gun trigger and loc k the trigger saf ety latch. The pump should s tall against pres sure when the tr igger is released. 6. If the pump f ails to prime properly , open the b leeder v alve plug (AB) sl ightly . Use the b [...]

  • Page 14

    Maintenance 14 311826B Maintenance Preventive Maintenance Schedule The opera ting conditions of yo ur par ticular system determine how often maintenance is required. Establish a pre venti ve maintenance sch edule by recording when and what kind of maint enance is needed, and then determine a regular schedule f or checking y our system. W et-Cups Se[...]

  • Page 15

    Troubleshooting 311826B 15 T r oub leshooting 1. Relie ve the pressure , page 12. 2. Check all possib le causes and prob lems bef ore dis- assemblin g the pump . * T o deter mine if the fluid hose or gun is obstructed, relie v e the pressure, page 12 . Disconnect the fluid hose and place a containe r at the pump fluid ou tlet to catch an y fluid. T[...]

  • Page 16

    Repair 16 311826B Repair Required T ools • Set of soc k et wrenches • Set of adjustab le wrenches • 24 in. adjustable wrench • T orque wren ch • Thread lubricant • Anti-seiz e lubricant 222955 •L o c t i t e ® 2760 ™ or equivalent Disconnect the Lower 1. Flush the pump , if possib le. Stop the pump a t the bottom of its stro ke. Re[...]

  • Page 17

    Repair 311826B 17 Reconnect the Lower 1. Screw the conne cting rod adapter (105) to the air motor shaft. T orque as n oted in F IG . 4. 2. Screw the tie rods (106) into the air m otor (101). Using a wrench on the tie rod fl ats, torque as no ted. 3. Make sure th e coupling nut (103 ) and coupling col- lars (104) are in place on the displa cement ro[...]

  • Page 18

    Parts 18 311826B Pa r t s Dura-Flo Pumps with NXT Air Motors TI8363a 101 102 103 104 105 106 107 108[...]

  • Page 19

    Parts 311826B 19 101 102 103 104 10 5 106 107 108 115 116 Pump P ar t No. MO T OR; see 311238 LOWER; see 311825 NUT , cou- pling COLLAR, coupling AD APTER ROD , tie NUT , he x; 5/8-11 WRENCH SHIELD , war n in g SCREW; 8-32 x 2 in. (51 mm) P12LCD N34LN0 222801 184096 184130 15H371 15H562 101712 184278 15H782 120094 P12LSA N34LN0 22 2803 P12MCD N34L [...]

  • Page 20

    Parts 20 311826B Dura-Flo Pumps with Viscount Hydraulic Motors TI8365a 101 102 103 104 105 106 107 108 Pump P ar t No. Ref. Nos. and Descriptions 101 102 103 104 105 106 107 108 MO T OR; see 307158 LO WER; see 311825 NUT , cou- pling COLLAR, coupling AD APTER R OD , tie NUT , hex; 5/8-11 WRENCH 222892 235345 222796 184096 184130 18459 5 185596 1061[...]

  • Page 21

    Parts 311826B 21[...]

  • Page 22

    Dimensions 22 311826B Dimensions Dura-Flo Pumps with NXT Air Motors Dura-Flo Pumps with Viscount Hydraulic Motors A B C D A B C D TI8885a TI8900a Motor Model Pump Mod el A mm (in.) B mm (in.) C mm (in.) D mm (in.) We i g h t kg (lb) NXT Model 3400 All 1105 (43.5) 7 62 (30) 343 (13.5) 427 (16.8) 59 (130) NXT Model 6500 All 1105 (43.5) 7 62 (30) 343 [...]

  • Page 23

    Mounting Hole Layouts 311826B 23 Mounting Hole La y outs 94.3 mm (3.712 in.) NXT Model 3400 NXT Model 6500 TI8069A TI8070A 6.186 in. (157 mm) Three 5/8-11 Tie Rod Holes Six 5/8-11 Tie Rod Holes 6.186 in. (157 mm) 6.186 in. (157 mm) 6.186 in. (157 mm) Four 3/8-16 Mounting Holes Four 3/8-16 Mounting Holes Viscount 0653 Four 11 mm (0.437 in.) Mounting[...]

  • Page 24

    Technica l Data 24 311826B T e c hnical Data Pump P erformance Charts (see pages 25-27) Fluid Outlet Pressure T o find fluid outlet pressu re (MPa/bar/psi) at a spec ific flow (lpm/gpm) and operating pr essure (A/B/C): 1. Lo cate desire d flow at bottom o f char t. 2. Follo w ver tical line up to intersection with selected operat ing pressure cur v[...]

  • Page 25

    Technical Data 311826B 25 Key A 0.7 MP a, 7 bar (100 psi) air pressure or 10. 5 MP a, 105 bar (1500 psi) hydraulic oil pressure B 0.5 MP a, 4.9 bar (70 psi) air pressure or 7.5 MPa, 75 bar (1050 psi) h ydraulic oil pressure C 0.3 MP a, 2.8 bar (40 psi) air pressure or 4.2 MPa, 42 bar ( 600 psi) h ydraulic oil pressure T est Fluid: No . 10 Weight Oi[...]

  • Page 26

    Technica l Data 26 311826B Key A 0.7 MP a, 7 bar (100 psi) air pressure or 10. 5 MP a, 105 bar (1500 psi) hydraulic oil pressure B 0.5 MP a, 4.9 bar (70 psi) air pressure or 7.5 MPa, 75 bar (1050 psi) h ydraulic oil pressure C 0.3 MP a, 2.8 bar (40 psi) air pressure or 4. 2 MPa, 42 bar (600 psi) h ydraulic oil pressure T est Fluid: No . 10 Weight O[...]

  • Page 27

    Technical Data 311826B 27 Key A 0.7 MP a, 7 bar (100 psi) air pressure or 10. 5 MP a, 105 bar (1500 psi) hydraulic oil pressure B 0.5 MP a, 4.9 bar (70 psi) air pressure or 7.5 MPa, 75 bar (1050 psi) h ydraulic oil pressure C 0.3 MP a, 2.8 bar (40 psi) air pressure or 4.2 MPa, 42 bar ( 600 psi) h ydraulic oil pressure T est Fluid: No . 10 Weight Oi[...]

  • Page 28

    All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. This manual contains English. MM 311826 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 14[...]