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Hoist Fitness CL-2407 manual

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Table of contents for the manual

  • Page 1

    Note: Both Serial Number and Model Number ar e R equir ed when Or dering P arts June 2000 O WNERS MANU AL RECORD SERIAL NUMBER HERE Customer Service Fa x (800) 548-5438 (619) 578-7676 (619) 578-9558 CL-2407 FITNESS SYSTEMS R HOIST[...]

  • Page 2

    CONTENTS AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST 2407 Assembly Page 1 INSTRUCTIONS (Step 1) ............................................................. FRAME AS SEMBL Y (Step 2) ........................................................ P AR TS LISTING ............................................................................ HARDW ARE LI[...]

  • Page 3

    AS SEMBL Y INSTRUCTIONS INSTRUCTIONS Page - 2 2407 Assembly Standard Allen W rench Set (2.5mm, 3/32” - 5/16”) Crescent W rench Belt T ensioning W rench (Hoist T ool SM374) R ubber Mallet T ape Measure Step 1 TOOLS REQUIRED Before beginning assembly please tak e the time to read the instructions thoroughly . Please use the catalog in this manual[...]

  • Page 4

    FITNESS SYSTEMS R HOIST 2407 Assembly Page 3 AS SEMBL Y INSTRUCTIONS[...]

  • Page 5

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Page - 4 2407 Assembly Step 2 FITNESS SYSTEMS R HOIST F ACT ORY INST ALLATION INSTRUCTION ONL Y 1. ALL THREADED HOLES SHOULD BE T APPED , EX CEPT INSERTS . 2. ALL CALLED INSERTS MUST BE INST ALLED BEFORE ANY A SSEMBL Y .[...]

  • Page 6

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2a FITNESS SYSTEMS R HOIST 1 - Seated Assembly 2 - W eight Cage 3 - Rubber F oot P ad 4 - 2”x 4” End Caps 6 - Shaft (VH) (1/2”Dia. x 1.240 LG.) P art Descriptions A - 1/2”-13 x 1 1/2” Button Head Screw B - 5/16”-18 x 2” Button Head Screw A A - 1/2” Lock W asher AB - 1/2” Flat W asher AM[...]

  • Page 7

    AS SEMBL Y INSTRUCTIONS Page - 6 2407 Assembly FITNESS SYSTEMS R HOIST 2 4 1 AA 3 AB AB AA CP 3 AM A B 6 CA 3 3 A AA AB F ACT ORY INSTALL 4 THREADED INSERTS (CG) T O WEIGHT CAGE. A AA AB A 4 B AM CT CT[...]

  • Page 8

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y In this step, you will attach (30) and (7) to (8). Mount (CB) to (1) and (8) before attaching (9) and (8) to the bottom of (1). Next attach (5), (11), (44), (CH), and (10) to (1). bolts only , they will be tightened later . Hand T ighten Step 2b 1 - Seat Assembly 5 - Shaft 7 - 2”x 4” End Cap 8 - Back Adju[...]

  • Page 9

    AS SEMBL Y INSTRUCTIONS Page - 8 2407 Assembly FITNESS SYSTEMS R HOIST CH E 7 E 8 30 U E *DET AIL OF SHOCK INSTALLA TION RO TA TED 180 FOR CLARITY *DET AIL OF SHOCK INSTALLA TION RO TA TED 180 FOR CLARITY BD AM CB (GRIND T O FLUSH) (GRIND TO FLUSH) 11 5 1 BD S AM AM 10 9 44 E D 44 CH[...]

  • Page 10

    Page - 9 2407 Assembly FITNESS SYSTEMS R HOIST AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y In this step, you will need to install (14) and (13) to both (15) and (16). Ne xt insert (CC) into (15), (16) and (21). Now align (15) with (1), securing it with (17) and (CJ). Next attach the (45) to (21). Ne xt align (16) and (21) to (1), securing them with (17[...]

  • Page 11

    DET AIL OF CABLE SET -UP DET AIL OF CABLE SET -UP 44 CH 1 CQ 13 CC CC 17 CK 40 13 17 CJ 45 CC CJ Q CC 44 13 CC 17 CK 40 13 17 CC CC 14 16 20 E CH 18 CC 41 40 40 41 Quick Release Cable Lock Assembly Step 1 Step 2 Step 3 CC CC BA 21 14 15 CQ AS SEMBL Y INSTRUCTIONS Page - 10 2407 Assembly FITNESS SYSTEMS R HOIST G 19 19 G 14 40 40 E 5 CS CS CS[...]

  • Page 12

    AS SEMBL Y INSTRUCTIONS FRAME ASSEMBL Y Step 2d In this step, start by pressing (29) into (2). Place a (28) over the two holes in the bottom of (2). Now slide (31) into the holes. Slide (27) and the (26) onto (31). Mak e sure (26) and (27) and (31) are sitting level, then fasten the top of each (31) to (2). Ne xt attach (23) to (22). Secure (22) to[...]

  • Page 13

    H A- 1 AL AK 23 24 22 AS SEMBL Y INSTRUCTIONS 2407 Assembly Page - 12 FITNESS SYSTEMS R HOIST 26 31 28 25 27 CL AJ 29 AH K 28 2 F AF AE 23 J CF CE AG CD FOR A SSEMBL Y INSTRUCTION SEE P AGE 22 AE FOR A SSEMBL Y SEE A-1[...]

  • Page 14

    AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST 1 - Seat Assembly 21 - ROM/CAM Assembly 46 - Clamp 47 - Pulley Bracket 48 - Cam Belt 37”x 15/16”x 1/8” 50 - U -Bracket P art Descriptions M - 3/8”-16 x 3/4” Button Head Screw N - 1/4”-20 x 1 1/4” Socket Head Screw J - 3/8”-16 x 2 3/4” Button Head Screw AD - 1/4” Flat W asher AE - 3[...]

  • Page 15

    AS SEMBL Y INSTRUCTIONS 2407 Assembly Page - 14 FITNESS SYSTEMS R HOIST M AF 47 1 AD 46 BA M AE AF J AE 50 CM AE CN FOR A SSEMBL Y SEE B-2 48 BA 21 AD 46 N N FOR A SSEMBL Y SEE B-1 B-1 B-2 CABLE ROUTING DET AIL CABLE ROUTING DET AIL[...]

  • Page 16

    AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST In this step, you will attach (CM) to the top and bottom of (2). Next attach one end of (51) using Detail B -2 as a guide. Thread (51) through its path and secure the other end by sandwiching between two (46’s). Insure (51)’s smooth side is facing (CM). bolts. W r ench tighten 1 - Seat Assembly 2 [...]

  • Page 17

    AS SEMBL Y INSTRUCTIONS 2407 Assembly Page - 16 FITNESS SYSTEMS R HOIST AC R AC R 54 55 CABLE ROUTING DET AIL CABLE ROUTING DET AIL FIGURE 1 FIGURE 1 FIGURE 3 FIGURE 3 FIGURE 2 FIGURE 2 B-3 CM M AF AE AF BC CM AD 51 BA 26 AF 47 N AE AF M 46 M FOR A SSEMBL Y SEE B-3 AE M AE CM 2[...]

  • Page 18

    In this step, you will attach (32) to (8) and (33) to (1). Ne xt attach (34) and (35) to (15). Then attach (37) and (36) to (16). Ne xt slide (43), (52), (42) or (57) onto the handles located on (1) and secure. Slide (43), (53), (42) or (57) onto (20) and secure. A ttach (56) to (49). bolts. W r ench tighten 1 - Seat Assembly 8 - Back Adjuster Asse[...]

  • Page 19

    AS SEMBL Y INSTRUCTIONS 2407 Assembly Page - 18 FITNESS SYSTEMS R HOIST S L 32 AN AN 33 AM AM 1 52 43 43 38 57 T T 53 57 T T 42 52 43 43 T 1 V 56 8 42 20 10 T 34 35 15 16 37 36 AM S AM S 49[...]

  • Page 20

    AS SEMBL Y INSTRUCTIONS FITNESS SYSTEMS R HOIST 2 - W eight Cage 39 - Standard Shield P art Descriptions A - 1/2”x 1 1/2” Button Head Screw A A - 1/2” Lock W asher AB - 1/2” Flat W asher CG - Insert 1/2” Hardware Descriptions 2407 Assembly Page 19 FRAME ASSEMBL Y Step 2h (F actory Installation) insert (CG) into (2). Then attach (39) to (2[...]

  • Page 21

    AS SEMBL Y INSTRUCTIONS 2407 Assembly Page - 20 FITNESS SYSTEMS R HOIST AA AB CG A AA AB A AA AB A AA AB A 39 2 CG[...]

  • Page 22

    2407 Assembly Page 21 FITNESS SYSTEMS R HOIST FRAME ASSEMBL Y Step 2m AS SEMBL Y INSTRUCTIONS 12 - Stem 26 - 20lbs. Steel T op Plate P art Descriptions CD - T op W eight Roll Pin Hardware Descriptions Slide (12) up into (26) and secure with (CD).[...]

  • Page 23

    12 CD 26 FITNESS SYSTEMS R HOIST 2407 Assembly Page - 22 AS SEMBL Y INSTRUCTIONS[...]

  • Page 24

    AS SEMBL Y CA T ALOG 2407 Assembly Page 23 FITNESS SYSTEMS R HOIST P AR T LISTING Key # Qty. Part Number Description 1 1 26-STD-SX667 Seated Assembly 2 1 26-STD-SX669 Weight Cage 3 4 26-STD-PLAS195 Rubber Foot Pad 4 2 26-STD-PLAS187RV 2" x 4" End Caps (VH) 5 2 26-STD-SM386 Shaft 6 1 26-STD-SM382 Shaft 7 1 26-STD-PLAS187RH 2" x 4"[...]

  • Page 25

    FITNESS SYSTEMS R HOIST 2407 Assembly Page - 24 HARD W ARE LISTING AS SEMBL Y CA T ALOG Key # Qty. Part Number Description A 8 11-BTN-12112WZ 1/2"-13 x 1 1/2" Button Head Screw B 2 11-BTN-5162WZ 5/16"-18 x 2" Button Head Screw D 2 11-FLA-3812WZ 3/8"-16 x 1/2" Flat Head Cap S crew E 6 11-FLA-3834WZ 3/8"-16 x 3/4&qu[...]

  • Page 26

    O WNERS MANUAL 2407 Assembly Page 25 FITNESS SYSTEMS R HOIST BOL T SIZING CHAR T[...]

  • Page 27

    FITNESS SYSTEMS R HOIST 2407 Assembly Page - 26 W ASHER SIZING CHAR T SMALL , SAE, 26mm LARGE, USS , 34mm LARGE, USS , 25mm O WNERS MANUAL[...]

  • Page 28

    O WNERS MANUAL 2407 Assembly Page 27 FITNESS SYSTEMS R HOIST WEIGHT RA TIOS The a bove c hart shows the actual weight you ar e lifting when the ra tios ar e applied. T o find the actual weight you ar e lifting you would come down fr om the r a tio being used and acr oss fr om the number of the weight pla te you ha ve pinned. 65% 11 3 22 6 33 9 45 2[...]

  • Page 29

    O WNERS MANUAL 2407 Assembly Page 28 FITNESS SYSTEMS R HOIST[...]

  • Page 30

    Hoist equipment is designed to maximize your time spent working out. Having an exercise routine planned out in advance will allow you to get the most benefit out of the time spent exercising, and will also enable you to work all the major muscle groups. W arm up properly before engaging in weight resistance training. Stretching, yoga, jogging, cali[...]

  • Page 31

    O WNERS MANUAL 2407 Assembly Page 30 FITNESS SYSTEMS R HOIST[...]

  • Page 32

    O WNERS MANUAL 2407 Assembly Page 31 FITNESS SYSTEMS R HOIST W eight Training Exer cise Log SR W =Sets =Repetition per set =W eight used S S Exercise T otals S S S S S S S S S S R R R R R R R R R R R R W W W W W W W W W W W W Date[...]

  • Page 33

    FITNESS SYSTEMS R HOIST 2407 Assembly Page - 32 O WNERS MANUAL[...]

  • Page 34

    FITNESS SYSTEMS R HOIST 2407 Assembly Page - 33 O WNERS MANUAL DECAL PLA CEMENT S 1 - 021-0004026 2 - 021-0003008 3 - 26-STD- SX431 4 - 021-0004029 5 - 021-0003079 6 - 021-0003006 7 - 021-0012004 8 - 021-0011010 Decal Descriptions 4 3 2 1 7 5 6 8[...]

  • Page 35

    Page - 34 2407 Assembly FITNESS SYSTEMS R HOIST O WNERS MANUAL DECAL REFERENCE This decal has been attached to this piece of equipment to provide information r egarding operation, safety and maintenance. Before use, take the time to r ead these decals. SERIAL # DECAL ; Always refer to the number Shown on your piece of equipment when talking to cust[...]

  • Page 36

    Page - 35 2407 Assembly FITNESS SYSTEMS R HOIST O WNERS MANUAL DECAL REFERENCE This decal has been attached to this piece of equipment to provide information r egarding operation, safety and maintenance. Before use, take the time to r ead these decals. 021-0003008 021-0003079 MAINTENANCE ROUTINE Daily W eekly Y early Months 6 Inspect; Links, Pull P[...]

  • Page 37

    Page - 36 2407 Assembly FITNESS SYSTEMS R HOIST O WNERS MANUAL R HOIST DECAL REFERENCE This decal has been attached to this piece of equipment to provide information r egarding operation, safety and maintenance. Before use, take the time to r ead these decals. 021-0004026 WARNING: TO PREVENT THE POSSIBILITY OF SERIOUS INJURY , KEEP There is a risk [...]

  • Page 38

    FITNESS SYSTEMS R HOIST 2407 Assembly Page - 37 O WNERS MANUAL DECAL REFERENCE This decal has been attached to this piece of equipment to provide information r egarding operation, safety and maintenance. Before use, take the time to r ead these decals. 021-0013077 CL CL To p Vi e w Side V iew PRIMAR Y : Abductors MUSCLES TRAINED Lift the lever of t[...]

  • Page 39

    FITNESS SYSTEMS R HOIST 2407 Assembly Page - 38 O WNERS MANUAL[...]

  • Page 40

    FITNESS SYSTEMS R HOIST 2407 Assembly Page - 39 O WNERS MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMA TION Links, Pull-Pins, Snap Locks, Swivels, Weight Stack Pins: Upholstery: Guide Rods: Decals: Nuts and Bolts: Anti-Skid Surfaces: Cables: F F F F F F F F F F F F F F Check all pieces for signs of visible wear or damage. Check springs in[...]

  • Page 41

    FITNESS SYSTEMS R HOIST 2407 Assembly Page - 40 O WNERS MANUAL Continued: GENERAL MAINTENANCE INFORMA TION Cable T ension: Seat Sleeves, T urcite Bushings: Linear Bearings: F Referring to the Assembly/Owners Manual, check all cable bolts and attachments to be sure they are properly attached. Check slack in cables and readjust cable tension if neede[...]

  • Page 42

    FITNESS SYSTEMS R HOIST 2407 Assembly Page - 41 O WNERS MANUAL[...]

  • Page 43

    FITNESS SYSTEMS R HOIST 2407 Assembly Page - 42 O WNERS MANUAL Hoist Fitness Systems LIMITED LIFETIME W ARRANTY Hoist Fitness Systems warrants this product to the to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, Hoist Fitness Systems shall repair or replace it (at Hoi[...]