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Hoist Fitness RPL-5102 manual

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Table of contents for the manual

  • Page 1

    Customer Service OWNER' S MANUA L 0308 - 000 Fax (800) 548-5438 (858) 578-7676 (858) 578-9558 Note: Both Serial Number and Model Nu mber are Required when Ordering Parts RECORD S ERIAL NUMBER HERE CATALOG NU MBER PLAT E LOADED PREA CHER CURL RPL-5 1 02 **W A RNING !** TO P RE VEN T POS SI BLE TIP PI N G, B OLT TH IS UN IT TO THE EXERCISE FLO O[...]

  • Page 2

    PAGE 01 OWNER'S MANUA L INST RUCT IONS ..................................................................... RPL-51 02 ASSEM BLY FRA ME AS SEMBLY .............................................................. MACHINE A DJUS TMENT ..................................................... PRE-A SS EMBLY ..............................................[...]

  • Page 3

    PAGE 02 OWNER'S MANUA L assembl y instructi ons to lo cate any possibl e errors made durin g assembl y. RPL-51 02 ASSEM BLY If you are unable to correct th e problem, call your authori zed HOI ST dealer. ensu re correct operation. If you experi ence problem s, first rech eck the INSTRUCTIONS Be s ure to hav e y our se ria l number and this man[...]

  • Page 4

    PAGE 03 OWNER'S MANUA L RPL-51 02 ASSEM BLY ***THIS PAGE WAS INTENTIONALLY LEFT BLANK***[...]

  • Page 5

    PAGE 04 OWNER'S MANUA L RPL-51 02 ASSEM BLY FRAM E ASSEM BLY[...]

  • Page 6

    NOTE: BE SURE THE CABLE (20) RUNS BETWEEN THE PULLEYS (29, 30) AND THE GUARD RODS AS SHOWN. 29 30 30 29 29 20 BOTTOM SECTION VIEW NOTE: REMOVED FOR CL ARITY . PAGE 05 CABLING PROFILE V IEW RPL-51 02 ASSEM BLY OWNER'S MANUA L FRAM E ASSEM BLY - SOME PART S MAY HA VE BEEN 20 30 GUARD RODS 30 29 20 29[...]

  • Page 7

    OWNER'S MANUA L RPL-51 02 ASSEM BLY PAGE 06 NOTE: - HAND T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. - INSTAL L CABL E AND PULLEY S AT THE SAME TIME . FRAM E ASSEM BLY 53 77 78 54 4 53 67 29 8 GUARD RODS 20 NOTE: BE SURE TO POSITION THE CABLE (20) BETWEEN THE GUARD RODS AS SHOWN. 20 133 1/4" 3385[...]

  • Page 8

    PAGE 07 OWNER'S MANUA L - INSTAL L CABL E AND PULLEY S AT THE SAME TIME . FRAM E ASSEM BLY RPL-51 02 ASSEM BLY NOTE: - WRENCH T IGHTEN HA RDWARE. - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. PULLEY (29) AS SHOWN. 67 53 53 77 20 29 29 BE SURE TO POSITION CABLE (20) BETWEEN 8[...]

  • Page 9

    30 20 53 77 8 53 68 30 RPL-51 02 ASSEM BLY PAGE 08 FRAM E ASSEM BLY - WRENCH T IGHTEN HA RDWARE. NOTE: OWNER'S MANUA L - INSTAL L CABL E AND PULLEY S AT THE - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. SAME TIME . GUARD RODS 20 30 BE SURE TO POSITION CABLE (20) BETWEEN THE PULLEY (30) AND THE GUARD RODS AS SHOWN.[...]

  • Page 10

    OWNER'S MANUA L PAGE 09 - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY NOTE: FRAM E ASSEM BLY 47 8 9 11[...]

  • Page 11

    RPL-51 02 ASSEM BLY PAGE 10 FRAM E ASSEM BLY - SOME PART S MAY HA VE BEEN NOTE: OWNER'S MANUA L - WRENCH T IGHTEN HA RDWARE. REMOVED FOR CL ARITY . 58 53 77 27 58 53 64 11[...]

  • Page 12

    73 54 73 54 33 54 78 11 18 54 78 OWNER'S MANUA L REMOVED FOR CL ARITY . FRAM E ASSEM BLY - HAND T IGHTEN HA RDWARE. RPL-51 02 ASSEM BLY NOTE: - SOME PART S MAY HA VE BEEN PAGE 11[...]

  • Page 13

    3 54 48 48 74 78 18 54 2 NOTE: OWNER'S MANUA L REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY - HAND T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN PAGE 12 FRAM E ASSEM BLY[...]

  • Page 14

    3 54 78 70 54 11 2 PAGE 13 OWNER'S MANUA L - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. REMOVED FOR CL ARITY . FRAM E ASSEM BLY RPL-51 02 ASSEM BLY - HAND T IGHTEN HA RDWARE. NOTE: - SOME PART S MAY HA VE BEEN[...]

  • Page 15

    NOTE: OWNER'S MANUA L REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN PAGE 14 - WRENCH T IGHTEN ALL PREVIOUSLY HAND TIGHT EN HARDW ARE. FRAM E ASSEM BLY 32 3 78 54 54 71 2[...]

  • Page 16

    35 78 75 54 13 54 11 OWNER'S MANUA L PAGE 15 - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY . FRAM E ASSEM BLY RPL-51 02 ASSEM BLY NOTE: - WRENCH T IGHTEN HA RDWARE.[...]

  • Page 17

    63 53 63 53 5 7 77 77 53 12 53 77 53 63 53 77 53 63 53 RPL-51 02 ASSEM BLY FRAM E ASSEM BLY PAGE 16 - WRENCH T IGHTEN HA RDWARE. NOTE: - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. OWNER'S MANUA L[...]

  • Page 18

    54 76 41 12 54 78 8 RPL-51 02 ASSEM BLY REMOVED FOR CL ARITY . FRAM E ASSEM BLY - WRENCH T IGHTEN HA RDWARE. NOTE: - SOME PART S MAY HA VE BEEN PAGE 17 OWNER'S MANUA L[...]

  • Page 19

    OWNER'S MANUA L NOTE: REMOVED FOR CL ARITY . FRAM E ASSEM BLY - WRENCH T IGHTEN HA RDWARE. RPL-51 02 ASSEM BLY PAGE 18 - SOME PART S MAY HA VE BEEN 78 75 54 35 12 54 13[...]

  • Page 20

    NOTE: FRAM E ASSEM BLY - WRENCH T IGHTEN HA RDWARE. PAGE 19 - SOME PART S MAY HA VE BEEN OWNER'S MANUA L REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY 54 74 54 54 78 16 54 78 74 12[...]

  • Page 21

    40 15 40 14 39 62 78 78 19 39 62 14 FRAM E ASSEM BLY OWNER'S MANUA L - WRENCH T IGHTEN HA RDWARE. RPL-51 02 ASSEM BLY NOTE: PAGE 20[...]

  • Page 22

    15 78 42 16 19 PAGE 21 OWNER'S MANUA L RPL-51 02 ASSEM BLY - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. REMOVED FOR CL ARITY . FRAM E ASSEM BLY - SOME PART S MAY HA VE BEEN - WRENCH T IGHTEN HA RDWARE. NOTE:[...]

  • Page 23

    NOTE: OWNER'S MANUA L REMOVED FOR CL ARITY . PAGE 22 FRAM E ASSEM BLY RPL-51 02 ASSEM BLY - SOME PART S MAY HA VE BEEN CABLING PROFILE V IEW 49 15 34 20 NOTE: BE SURE THE CABLE (20) IS INSERTED THRU (15 & 19) AS SHOWN. 20[...]

  • Page 24

    NOTE: RPL-51 02 ASSEM BLY IN TO (1 5 & 1 9). REMOVED FOR CL ARITY . - HAND T IGHTEN HA RDWARE ( 49) FRAM E ASSEM BLY - SOME PART S MAY HA VE BEEN PAGE 23 OWNER'S MANUA L 15 49 20 34 49 34 19 NOTE: BE SURE THE CABLE (20) IS INSERTED THRU (15 & 19) AS SHOWN.[...]

  • Page 25

    NOTE: OWNER'S MANUA L REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN PAGE 24 FRAM E ASSEM BLY 52 16 60 52 60 22 22[...]

  • Page 26

    52 60 16 22 - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN PAGE 25 OWNER'S MANUA L REMOVED FOR CL ARITY . FRAM E ASSEM BLY RPL-51 02 ASSEM BLY NOTE:[...]

  • Page 27

    - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN NOTE: RPL-51 02 ASSEM BLY PAGE 26 REMOVED FOR CL ARITY . OWNER'S MANUA L FRAM E ASSEM BLY 10 10 46 66 57 53 57 66 46 53[...]

  • Page 28

    PAGE 27 OWNER'S MANUA L RPL-51 02 ASSEM BLY - REPEAT A SSEMBLY FOR OPPOSIT E SIDE. REMOVED FOR CL ARITY . FRAM E ASSEM BLY - SOME PART S MAY HA VE BEEN - WRENCH T IGHTEN HA RDWARE. NOTE: 38 50 3 50 38 69 57 53 53 57 69 2[...]

  • Page 29

    60 60 52 17 21 52 NOTE: OWNER'S MANUA L REMOVED FOR CL ARITY . RPL-51 02 ASSEM BLY - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN PAGE 28 FRAM E ASSEM BLY[...]

  • Page 30

    PAGE 29 FRAM E ASSEM BLY RPL-51 02 ASSEM BLY OWNER'S MANUA L NOTE: - WRENCH T IGHTEN HA RDWARE. - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY . OF PULL PIN (6) IS AS SHOWN. 6 FRONT VIEW BE SURE THE ORIENTATION 12 12 17 6 61[...]

  • Page 31

    OWNER'S MANUA L - WRENCH T IGHTEN ALL PREVIOUSLY IT WILL BE NECESSARY TO LOOSEN SOME FRA ME HA RDW ARE T O RE-ALIGN THE RPL-51 02 ASSEM BLY FRAME A ND RETIGHTEN BOLT S. - SOME PART S MAY HA VE BEEN - WRENCH T IGHTEN HA RDWARE. PAGE 30 HAND TIGHT ENED HARDW ARE. FRAM E ASSEM BLY REMOVED FOR CL ARITY . NOTE: NO W TH AT TH E R PL -5 1 02 I S C OM[...]

  • Page 32

    20 20 78 4 A D J U S T TO ADJ UST TEN SIO N OF CAB LE (20 ). RPL-51 02 ASSEM BLY STEP 1: NOTE: THEN ADJUST POSIT ION OF PULLEY (4) STEP 2: HAND TIGHT ENED HARDW ARE. - SOME PART S MAY HA VE BEEN - BE SURE BUMPER (43) ST AY S IN MACHINE A DJUSTMENT WRENCH TIGHTEN NUTS (77 & 78). - ONCE DESIRED TENSION IS REA CHED, REMOVED FOR CL ARITY . OWNER&ap[...]

  • Page 33

    OWNER'S MANUA L RPL-51 02 ASSEM BLY PAGE 32 PRE-A SSEMBLY 65 56 37 45 23 24 23 14 14 23 45 37 56 65 23 24 31 31 24 24 11 43 54 78 24 24 31 8 54 72 25 25 12 24 24 44 28 17 16 26 26 26 26 24 24 15 19 31 DETAIL VIEW FOR (15 & 19) 36 36 31 31 15[...]

  • Page 34

    OWNER'S MANUA L PAGE 33 RPL-51 02 ASSEM BLY NOTE: - ALL DECALS ARE CENT ERED UNLESS OTHERWISE ST ATED. - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY . DECAL PLA CEMENT 90 86 91 81 82 86 79 85 84 80 84 85 83 87 87 89 88 17[...]

  • Page 35

    021-0003405 021-0003341 SERIAL # DECAL 021-0003320 021-0003113 021-0003135 021-0003008 OWNER'S MANUA L RPL-51 02 ASSEM BLY PAGE 34 DECA L REFERENCE[...]

  • Page 36

    OWNER'S MANUA L PAGE 35 RPL-51 02 ASSEM BLY DECA L REFERENCE C ONT INUED 021-0003334 021-0018022 021-0003230 021-0004032[...]

  • Page 37

    021-0003691 021-0003725 OWNER'S MANUA L RPL-51 02 ASSEM BLY PAGE 36 DECA L REFERENCE C ONT INUED[...]

  • Page 38

    ITEM NO. PART NUMBER DESCRIPTION QTY 1 026-01PL2236 TOP CAP W/INSERTS 1 2 026-01X3294 REAR UPRIGHT LEFT ASSEMBLY 1 3 026-01X3377 REAR UPRIGHT RIGHT ASSEMBLY 1 4 026-01X2026 ADJUSTABLE PULLEY MOUNT 1 5 026-01X2402 FOOT PLATE ASSEMBLY 2 6 026-01X2849 RACHET PULL-PIN ASSEMBLY 1 7 026-01X2975 FOOT PLATE MOUNT ASSEMBLY 2 8 026-01X3284 LIFT ARM 1 9 026-0[...]

  • Page 39

    ITEM NO. PART NUMBER DESCRIPTION QTY 36 026-01M0936 ALUMINIUM RING: 1.00" I.D. 2 37 026-01M0937 END CAP: ALUMINUM 1.0" I.D. 2 38 026-01M1185 WEIGHT HORN SHAFT 15.00"LG. 4 39 026-01M2043 BOLT STAND-OFF 2 40 026-01M2320 END CAP: DOMED 2.25" O.D. 2 41 026-01M2348 SHAFT 1.375" X 6.35" LG. 1 42 026-01M2356 END CAP: DOMED 2.[...]

  • Page 40

    ITEM NO. PART NUMBER DESCRIPTION QTY 71 011-0407016 1/2"-13UNC X 3.00" HHB (WZ) 2 72 011-0407000 1/2"-13UNC X 3.50" HHB (WZ) 2 73 011-0407047 1/2"-13UNC X 4.00" HHB (WZ) 2 74 011-0107014 1/2"-13UNC X 5.00" HHB (WZ) 4 75 011-0107036 1/2"-13UNC X 5.75" HHB (WZ) 2 76 011-0107066 1/2"-13UNC X 7.50&[...]

  • Page 41

    OWNER'S MANUA L PAGE 40 RPL-51 02 ASSEM BLY B Z = Bl ack Zinc W Z = Whit e Zinc HHB = Hex Head B olt FHCS = Flat He ad Cap Sc rew BH CS = Butto n Head Cap S crew S HCS = S ocke t Head Cap S crew SHS S = Socket Head Shoulder Screw ABBREV IA TIO NS[...]

  • Page 42

    OWNER'S MANUA L PAGE 41 RPL-51 02 ASSEM BLY 5 1/4" 4 1/4" 4 3/4" 5" 5 1/2" 4" 4 1/2" 4 3/4" 5" 5 1/2" 4" 4 1/2" 5 1/4" 4 1/4" 5 1/4" 5" 5 1/2" 4 1/4" 4" 4 1/2" 4" 4 3/4" 3 1/4" 2 1/4" 2 3/4" 1 3/4" 1 1/ 4 " 3&q[...]

  • Page 43

    OWNER'S MANUA L PAGE 42 RPL-51 02 ASSEM BLY 3" 3/8" BHCS 1/4" HHB 0" 1" 1 1/ 4 " 3/4" 1 1/ 2 " 0" 1" 0" 1/ 2 " F HC S 0" 3/8" FHCS 3/8" SHCS 1 3/4" 2 3/4" 3/4" 1 1/ 4 " 3/4" 0" 1" 2 1/4" 1 1/ 2 " 2" 2 1/2" 1" 3[...]

  • Page 44

    OWNER'S MANUA L PAGE 43 RPL-51 02 ASSEMB LY 013-0002003 1/ 4 " FLAT WASHER SMALL, SAE, 13mm 013-01 02026 1/ 2" FLAT WASHER LARGE, USS, 34mm 014-001 8001 1/2" LONG SPACER 3/8" FENDER WA SHER 013-0003002 PL A ST IC 1 1/ 16 " 026-01PL1 51 FENDER WASHER 013-0402005 3/8" FLAT WASHER LARGE, USS, 25mm 013-0002004 3/8&quo[...]

  • Page 45

    OWNER'S MANUA L PAGE 44 RPL-51 02 ASSEM BLY 026-01M021 1 1/ 4 " L ON G FLANGED SPACER 026-01M01 98 1/2" LONG FLANGED SPACER 026-01M0760 1/2" LONG HEAVY FLANGED SPACER 026-01M21 1T 1/4" LON G HEAVY FLANGED SPACER 026-01M0532 11/ 16" L ON G H EA V Y FLANGED SPACER 026-01M0551 1" LONG HEAVY FLANGED SPACER 026-01M0788[...]

  • Page 46

    OWNER'S MANUA L PAGE 45 RPL-51 02 ASSEM BLY Your equipment comes with a comme r cial maintenance decal. For per sonal , in home us e, please f oll ow th e home main tenanc e sched ule l ist ed abov e. COMMERCIAL MAINTENANCE DAILY DAILY WEEKL Y WEEKL Y WEEKL Y DAILY HOME MAINTENANCE WEEKL Y WEEKL Y WEEKL Y 3 MONT HS 3 MONT HS 3 MONT HS Clean; U[...]

  • Page 47

    OWNER'S MANUA L PAGE 46 RPL-51 02 ASSEM BLY HOIST FITNESS SY STEMS GENERAL MA INTE NANCE INF ORMA TIO N Links, Pull -Pins, Snap Hooks, Swivels, Weight St ack Pins: *Check all pieces for sign s of v isible wear or damage. *Check springs in snap hooks and pull -pins for proper tension and align ment. *If the spring sticks or has l ost its rigidi[...]

  • Page 48

    OWNER'S MANUA L PAGE 47 RPL-51 02 ASSEM BLY Alwa ys con sul t your p hysi ci an be fore star tin g any e xerci se pro gram . To be succ essfu l i n you r exerc ise prog ram, i t is i mp ortan t to devel op a n und erstanding of the basic pri ncipl es of st rength train ing. Now that you have you r RP L-51 02 H OI ST® Fi tne ss Sys tem, it i s[...]

  • Page 49

    OWNER'S MANUA L RPL-51 02 ASSEMBLY PAGE 48 Totals S = Sets R = Repetition per set W = Weight used WEI GH T TRAI NI NG EXE RCI SE LOG RR W SR W WS R WS SR RW WS SR W WS W S R RW S RS R W WS R Date Exercise S[...]

  • Page 50

    OWNER'S MANUA L RPL-51 02 ASSEMBLY PAGE 49 HOIST FI TNESS SYSTEMS LIMITED LIFETIME WARRANTY H o ist F itne ss Sys tems w arra nts this pro duc t to th e o rigin al purch aser t o be free f r om def ec t s i n workm anshi p and/ or m ater i als under nor m al use or servi ce. If at any tim e a compon ent part is def ective , Hoist Fitness Syste[...]