Hoist Fitness RPL-5601 manual

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Table of contents for the manual

  • Page 1

    CATALOG NU MBER OWNER' S MANUA L RECORD S ERIAL NUMBER HERE Fax (800) 548-5438 (858) 578-7676 (858) 578-9558 Note: Both Serial Number and Model Nu mber are Required w hen Ordering Parts Customer Service 0806 - 011 RP L-5601 AB CR UNCH[...]

  • Page 2

    02 04 12 13 15 17 20 21 23 25 26 27 29 30 OWNER'S MANUA L PAGE 01 RPL-5601 ASSEM BLY INST RUCT IONS ..................................................................... FRA ME AS SEMBLY .............................................................. PRE-A SS EMBLY .................................................................... DECAL PLA C[...]

  • Page 3

    OWNER'S MANUA L PAGE 02 RPL-5601 ASSEM BLY Ratch et Wrench 1 / 2", 9/1 6" and 3/4" Sockets Adjustable Wrench Rubber Mallet Tape Measure Level Hex K ey Wrench Set TOOLS REQUIRED Before begi nni ng assemb ly please take th e time to read i nstructi ons thorou ghly. Please u se the variou s lists i n thi s manu al to m ake sure tha[...]

  • Page 4

    ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** OWNER'S MANUA L PAGE 03 RPL-5601 ASSEM BLY[...]

  • Page 5

    OWNER'S MANUA L PAGE 04 RPL-5601 ASSEM BLY FRAM E ASSEM BLY[...]

  • Page 6

    RPL-5601 ASSEM BLY NOTE: PAGE 05 - HAND T IGHTEN HA RDWARE. FRAM E ASSEM BLY OWNER'S MANUA L 66 74 76 60 66 23 6 31 7 66 74 23 66 5 10[...]

  • Page 7

    FRAM E ASSEM BLY NOTE: - WRENCH T IGHTEN HARDW ARE (6 1) THEN LOOSEN NUT JUST ENOUGH FOR ( 9) TO PIVOT FREEL Y. RPL-5601 ASSEM BLY OWNER'S MANUA L PAGE 06 88 68 68 21 88 68 9 68 89 61 89 61 21[...]

  • Page 8

    - APPLY SUPERLUBE TO BOT H SIDES OF BEARING. NOTE: - REPEAT A SSEMBLY FOR OPPOSITE SIDE. FRAM E ASSEM BLY * OWNER'S MANUA L PAGE 07 RPL-5601 ASSEM BLY ** 47 ** 49 56 * 26 38 1 2 58 17 * * 47 * 71 67 * * 9 65[...]

  • Page 9

    FRAM E ASSEM BLY NOTE: - WRENCH T IGHTEN HA RDWARE ( 61 & 62) THEN LOOSEN NUT JUST ENOUGHT FOR (8) TO PIVOT FREELY. - WRE NCH TI GHTEN ALL O THER HARD WARE. OWNER'S MANUA L RPL-5601 ASSEM BLY PAGE 08 68 61 68 62 68 20 68 8 20 88 6 5 88 89[...]

  • Page 10

    RUBBER BUMBERS MAJOR ADJUSTMENT TIGHTEN/ LOOSEN JA M NUTS SO THAT RUBBER BUMPERS MAKE CO NTACT WITH TUBES NOTE: - WRENCH T IGHTEN HA RDWARE. FRAM E ASSEM BLY PAGE 09 OWNER'S MANUA L RPL-5601 ASSEM BLY 45 12 64 68 22 68 88 55 88 89 46 89[...]

  • Page 11

    FRAM E ASSEM BLY NOTE: - WRENCH T IGHTEN HA RDWARE. OWNER'S MANUA L RPL-5601 ASSEM BLY PAGE 10 36 54 77 64 77 64 37 11 13 25 25 24[...]

  • Page 12

    72 2 55 64 66 66 8 14 57 72 57 25 24 - WRENCH T IGHTEN HA RDWARE. IT WILL BE NECESSARY TO LOOSEN FRA ME HARDWA RE TO RE-A LIGN THE FRAME OWNER'S MANUA L PAGE 11 NOTE: AND RET IGHTEN BOLTS. RPL-5601 ASSEM BLY FRAM E ASSEM BLY HAND TIGHT ENED HARDW ARE. - WRENCH T IGHTEN ALL PREVIOUSLY NOW THAT T HE RPL-5601 IS COMPLE TELY ASSEMBLED TAKE TIME TO[...]

  • Page 13

    39 5 63 4 48 59 72 18 28 40 54 70 51 30 34 27 43 30 34 27 42 35 45 19 22 46 6 54 9 41 53 50 90 48 51 70 8 63 39 90 90 69 39 DETAIL A 91 16 33 92 16 93 DETAIL B PRE-A SSEMBLY RPL-5601 ASSEM BLY OWNER'S MANUA L PAGE 12 2 32 44 68 29 3 44 16 52 75 15 DETAIL A & B[...]

  • Page 14

    87 85 86 79 83 78 83 DECAL PLA CEMENT OWNER'S MANUA L PAGE 13 RPL-5601 ASSEM BLY NOTE: - ALL DECALS ARE CENT ERED UNLESS OTHERWISE ST ATED. - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY .[...]

  • Page 15

    81 82 80 84 87 OWNER'S MANUA L RPL-5601 ASSEM BLY PAGE 14 DECAL PLA CEMENT NOTE: - ALL DECALS ARE CENT ERED UNLESS OTHERWISE ST ATED. - SOME PART S MAY HA VE BEEN REMOVED FOR CL ARITY .[...]

  • Page 16

    021-0003560 021-0003113 021-0003405 021-0003008 021-0003135 SERIAL # DECAL 021-0003221 RPL-5601 ASSEM BLY OWNER'S MANUA L PAGE 15 DECA L REFERENCE[...]

  • Page 17

    021-0003569 021-0003570 021-0003559 OWNER'S MANUA L RPL-5601 ASSEM BLY PAGE 16 DECA L REFERENCE C ONT INUED[...]

  • Page 18

    ITEM NO. PART NUMBER DESCRIPTION QTY. 1 026-01X0139 ROLLER BAR ASSEMBLY 17.69" LG. 1 2 026-01X2973 SEAT MOUNT ASSEMBLY 1 3 026-01X3022 SWITCH LEVER ASSEMBLY 1 4 026-01X3039 LATCH ASSEMBLY 1 5 026-01X3239 SIDE FRAME ASSEMBLY - RIGHT 1 6 026-01X3241 SIDE FRAME ASSEMBLY - LEFT 1 7 026-01X3256 CROSSMEMBER ASSEMBLY 1 8 026-01X3266 BACK PAD MOUNT AS[...]

  • Page 19

    ITEM NO. PART NUMBER DESCRIPTION QTY. 41 012-0102012 1/2"-20 FLANGED NUT (WZ) 1 42 014-0009007 BEARING: FLANGED Ø2.00" O.D. X Ø1.00" I.D. 4 43 014-0012010 BEARING: FLANGED BEARING Ø2.50" O.D. X Ø1.39" I.D. 4 44 014-0101002 BUSHING: OILITE FLANGED Ø.75" O.D X Ø.50" I.D X .38" LG. 2 45 014-0013003 1/2-20 [...]

  • Page 20

    ITEM NO. PART NUMBER DESCRIPTION QTY. 82 021-0003008 DECAL COMMERCIAL MAINTENANCE 1.50" X 6.69" 1 83 021-0003113 DECAL PINCH POINT 1.63" X 3.25" (VERTICAL) 2 84 SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" 1 85 021-0003560 DECAL LEVER ADJUST 2.00" X 4.00" (VERTICAL) 1 86 021-0003405 DECAL ROX 1 87 021-00[...]

  • Page 21

    S HCS = S ocke t Head Cap S crew OWNER'S MANUA L PAGE 20 RPL-5601 ASSEM BLY SHS S = Socket Head Shoulder Screw B Z = Bl ack Zinc W Z = Whit e Zinc HHB = Hex Head B olt FHCS = Flat He ad Cap S crew BH CS = Butto n Head Cap S cre w ABBREV IA TIO NS[...]

  • Page 22

    3 3/4" OWNER'S MANUA L PAGE 21 RPL-5601 ASSEM BLY 5 1/4" 4 1/4" 4 3/4" 5" 5 1/2" 4" 4 1/2" 4 3/4" 5" 5 1/2" 4" 4 1/2" 5 1/4" 4 1/4" 5 1/4" 5" 5 1/2" 4 1/4" 4" 4 1/2" 4" 4 3/4" 3 1/4" 2 1/4" 2 3/4" 1 3/4" 1 1/ 4[...]

  • Page 23

    (CONT INUED) OWNER'S MANUA L PAGE 22 RPL-5601 ASSEM BLY 3" 3/8" BHCS 1/4" HHB 0" 1" 1 1/ 4 " 3/4" 1 1/ 2 " 0" 1" 0" 1/ 2 " F HC S 0" 3/8" FHCS 3/8" SHCS 1 3/4" 2 3/4" 3/4" 1 1/ 4 " 3/4" 0" 1" 2 1/4" 1 1/ 2 " 2" 2 1/2&quo[...]

  • Page 24

    013-01 02003 OWNER'S MANUA L PAGE 23 RPL-5601 ASSEM BLY 1/ 2" 013-01 02018 LOCK WA SHER SMALL, SAE, 13mm FLAT WASHER 1/ 4 " 013-0002003 LARGE, USS, 34mm FLAT WASHER 1/ 2" SPACER 3/8" FENDER WA SHER 013-0003002 PL A ST IC 1 1/ 16 " 026-01PL1 51 FENDER WASHER 1/2" LONG 014-001 8001 013-01 02026 LARGE, USS, 25mm FLAT[...]

  • Page 25

    OWNER'S MANUA L PAGE 24 RPL-5601 ASSEM BLY 026-01M0600 .625" LONG FLANGED SPACER 1/ 4 " L O NG 026-01M021 1 FLANGED SPACER 1/2" LONG 026-01M01 98 FLANGED SPACER 1/2" LONG HEAVY 026-01M0760 FLANGED SPACER 1/4" LON G HEAVY 026-01M21 1T FLANGED SPACER 11/ 16" L ON G H EA V Y 026-01M0532 FLANGED SPACER 1" LONG HE[...]

  • Page 26

    Cables, Bel ts and Connectin g Parts OWNER'S MANUA L PAGE 25 RPL-5601 ASSEM BLY Seat Sleeves, Turci te Bushings, For per sonal , in home us e, please f oll ow t he home main tenanc e sched ule l is ted ab ove. Your equipment comes with a comme r cial maintenance decal. MAINTENANCE DAILY DAILY WEEKL Y WEEKL Y WEEKL Y DAILY COMMERCIAL MAINTENANC[...]

  • Page 27

    lube, etc.) in to the inside of the bearing. Usin g your finger, press the grease into the ball-beari ngs and their tracks. repeat until t he ball- OWNER'S MANUA L PAGE 26 RPL-5601 ASSEM BLY bearing tracks are full of grease. In sert t he shaft back into the bearing an d wipe off ex cess grease. HOIST FITNESS SY STEMS GENERAL MA INTE NANCE INF[...]

  • Page 28

    To ga in m axi mu m resu lts and a void possi bl e in jury, con su lt a fi tness OWNER'S MANUA L PAGE 27 professional to dev elop your com plete exercise program. RPL-5601 ASSEM BLY Alwa ys con sul t your physi ci an b efore sta rtin g an y exerci se p rogra m. To be succ essfu l i n you r exer cis e prog ram , i t is im portan t to de velo p [...]

  • Page 29

    PAGE 28 OWNER'S MANUA L RPL-5601 ASSEM BLY ***THIS PAGE WAS INTENTIONALLY LEFT BLANK***[...]

  • Page 30

    R Date Exercise OWNER'S MANUA L PAGE 29 RPL-5601 ASSEM BLY S Totals S = Sets R = Repetition per s et W = Weight used RR W SR W WS R WS SR RW WS SR W WS W S R RW S RS R W W WEI GH T TRAI NI NG EXE RC ISE LO G S[...]

  • Page 31

    PAGE 30 OWNER'S MANUA L RPL-5601 ASSEM BLY HOIST FI TNESS SYSTEMS LIMITED LIFETIME WARRANTY H o ist F itne ss Sys te ms w arr ants th is p rod uct to the origin al pu rchaser t o be free f r om de f ec t s in workm anship and/ or m ater i als under nor m a l use or servi ce. If at any tim e a compon ent part is def ective , Hoist Fit ness Syst[...]