Honeywell HCE 60 manual

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

Go to page of

A good user manual

The rules should oblige the seller to give the purchaser an operating instrucion of Honeywell HCE 60, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.

What is an instruction?

The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Honeywell HCE 60 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.

Unfortunately, only a few customers devote their time to read an instruction of Honeywell HCE 60. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.

What should a perfect user manual contain?

First and foremost, an user manual of Honeywell HCE 60 should contain:
- informations concerning technical data of Honeywell HCE 60
- name of the manufacturer and a year of construction of the Honeywell HCE 60 item
- rules of operation, control and maintenance of the Honeywell HCE 60 item
- safety signs and mark certificates which confirm compatibility with appropriate standards

Why don't we read the manuals?

Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Honeywell HCE 60 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Honeywell HCE 60, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Honeywell service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Honeywell HCE 60.

Why one should read the manuals?

It is mostly in the manuals where we will find the details concerning construction and possibility of the Honeywell HCE 60 item, and its use of respective accessory, as well as information concerning all the functions and facilities.

After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.

Table of contents for the manual

  • Page 1

    Storey Controller HCE 60 Installation and Operat ion[...]

  • Page 2

    [...]

  • Page 3

    Contents 1 Contents Overview 3 Application 3 Inst allation proc edure 4 Classi fying zones and ac tuators 4 Installatio n 4 Configuration and el ectric al connec tion 4 Start-up 4 Creating a zoning plan 5 Determ ining tem perature zones 5 Filling out z oning pl an 6 Instal lation 10 W all installation 11 DIN rail installa tion 12 Inst alling Hom et[...]

  • Page 4

    Contents 2 Ass igning zones and is suing room names 32 Example: As signing an HCW 22 setpoint adjust er to zone 1 32 Example: A ssigni ng room nam e LIVI NG to zone 1 34 Ass igning wireless set point adjus ter HCU 30 to a tem perature zone 36 Ass igning set point adjust ers of t ype HCW 23 to a zone 37 Ass igning room nam es f or cooling f unction [...]

  • Page 5

    Overview 3 Overv iew For y our information Technical term s are explained in the glos sary (Page 45). They are identifi ed in the text by an *. Application The storey c ontroller HCE 60 rec eives inf ormat ion on the t emperat ure of the room from the set point adjus ters* and t he Hometroni c Man- ager. Using t his inf ormat ion, the s torey cont [...]

  • Page 6

    Overview 4 Installation procedure Classifying zones and actuators • Det ermi ne which heating ci rcuits * are controll ed by the storey controll er. Installati on • I nstal l Homet ronic com ponents . Configuration and el ectrical connection • S et the s torey cont roller to the ac tuator t ype, attac h cables to the respect ive connect ions [...]

  • Page 7

    Creating a zoning plan 5 Creating a zoning plan A temperat ure zone is an area of the building, e. g. a room, in which the setpoi nt tem perature* is set with a set point adjus ter. The storey controll er controls all therm al actuat ors of a t emperat ure zone identi- cally. 5 tem perature zones can be s et up for eac h storey control ler. The exp[...]

  • Page 8

    Creating a zoning plan 6 For more t han 8 temperat ure zones or 24 act uators: ► Determine the num ber of addit ional st orey control lers required us ing the following tabl e: Temperature zones (maxim um) A ctuators (max imum) No. of storey controllers 82 4 1 16 48 2 24 72 3 The example at the end of this s ecti on shows zone divisi ons with cor[...]

  • Page 9

    Creating a zoning plan 7 Example of z one divisions 1, 2 etc. = Zone A = Living room E = Bedroom B = Dining room F = W C C = Kitchen G = Bathr oom D= H a l l[...]

  • Page 10

    Creating a zoning plan 8 This example s hows: • The l iving area is c overed by 6 tem perature zones. The additional module HCS 60 is required for this partit ioning. • A total of 8 actuat ors are cont rolled by the s torey cont roller. Up to 8 tem perature zones c an be control led by the additi onal m odule HCS 60. Pl anned tem perature zones[...]

  • Page 11

    Creating a zoning plan 9 The division yi elds the f ollowing zoning plan: Temperature zone Ac t u at or (ty pe, location) Setpoint ad- juster (location) Room name at HCM 200 Heating loop 1 (living room ) Living room "Living" Zone 1 Heating loop 2 (living room ) Heating loop 3 (living room ) * Zone 2 Heating loop 1 (dining room ) Dining ro[...]

  • Page 12

    Installation 10 Installation Caution The storey c ontroller has a wireles s recei ver whose funct ion is im paired by m etal objec ts or wireles s de- vice s. ► When s electi ng the operating s ite ensure t hat there is suffic ient dist ance to m etallic objec ts and radio de- vice s. ► Select another i nstallat ion sit e if the wireles s inter[...]

  • Page 13

    Installatio n 11 Wall installation Four 4.2 m m holes for inst allati on are located on t he storey c ontroller. Dimensions of stor ey controlle r in mm 324 335 ø4.2 82 65 Note the 60 m m i nstall ation height of the st orey control ler! I f the st orey controller i s ins talled at a s evere angle, t he trans- form er mus t be on top to al low for[...]

  • Page 14

    Installation 12 DIN rail installation ► Place housing on t he DIN rail from below (1). ► Press housing upward and snap into pl ace (2). Installing Hometronic components ► Install c omponents as desc ribed in the ac com panying inst allation instru ctions.[...]

  • Page 15

    Configuration and el ectric al connec tion 13 Configuration and ele ctrical connection Danger Danger to life through electric shock! Live elect rical c ontacts (actuat or outputs , m ains fus e and transform er) lie open while t he device is being cabled. Touc hing a live cont act c auses c ritic al injuries. ► Work may onl y be carried out by au[...]

  • Page 16

    Configuration and el ectric al connec tion 14 Opening housing ► Loosen the screw on the front (1). ► Push both snap lo cks in- ward (2). ► Remove the housing c over from above (3). Plugging in the expansi on module (optional) The expansion module HCS 60 expands the number of pos sible tem perature zones per s torey control ler from 5 to 8. ?[...]

  • Page 17

    Configuration and el ectric al connec tion 15 Setting actuator Only one type of act uator can be c onnected t o a storey c on- troller at a t im e. If ac tuators which are open with current and actuators which are clos ed with current are t o be used, 2 storey c ontrollers with the respec tive sui table cont roller are required. 1. Configurat ion s[...]

  • Page 18

    Configuration and el ectric al connec tion 16 Switch position A ctuator ty pe Property Normally closed Opens the heati ng circui t if power is present at i ts c ontrol input . Normall y open Opens the heati ng circui t if power is not present at its control i nput. Cabling connections Permissibl e cable ty pes and lengths Cable (designation) Conn e[...]

  • Page 19

    Configuration and el ectric al connec tion 17 Use only cabl es with wire diamet ers up to 1. 5 mm 2 . W e rec- omm end the cabl e type JE-Y (St)Y 2 × 2 × 0. 8. Use t he accom - panying connect or types and c ables of s uffic ient lengt h. 1. Connector (1 t o 12) 2. Connections for expan- sion m odule HCS 60 3. Antenna c onnector 4. Connector of a[...]

  • Page 20

    Configuration and el ectric al connec tion 18 Connecting actuators Danger Danger to life through electric shock! Live elect rical c ontacts (actuat or outputs , m ains fus e and transform er) lie open while t he device is being cabled. Touc hing a live cont act c auses c ritical injuries. ► All work may only be c arried out by aut horized spe- ci[...]

  • Page 21

    Configuration and el ectric al connec tion 19 ► Insert connec tor of ac tuator connect ion cables into the sock ets of the respec tive zones. ► Squeeze the cables i nto the stress r elie f clamp. ► Break out the openings for the cables on t he housing us ing a diagonal cut ter.[...]

  • Page 22

    Configuration and el ectric al connec tion 20 Connecting setpoint adjuster HCW 23 The setpoint adjust er HCW 23 is gi ven fixed assignm ent vi a the zone wiring. Alternat ively, a s witchover relay can be c onnected. If the rem ote c ontroller HCW 23 is removed, t he assignm ent has to be rem oved as well. Ref er to "Canc eling ass ignment &qu[...]

  • Page 23

    Configuration and el ectric al connec tion 21 Connecting boiler regression and pump rel ay Boiler feedback is possible with c ontrollers MCR 200, MCR 40 and ZG 252 N. ► Connect the inputs in acc ordance with the acc ompanyi ng instruc - tions. (Ground input on term inal 10 and t emperat ure input on term i- nal 5 of the HCE 60.) W ith c ontroller[...]

  • Page 24

    Configuration and el ectric al connec tion 22 W ith cont roller ZG 252 N, the t emperat ure and ground inputs are located at the foll owing terminal s: 456 1 0 TW ZG 252 N Ground input TW-Input 789 1 1 1 2 Depending on the desi gn, the tem perature s elector and ground inputs are f ound on different term inals of the control ler MCR 200. Boiler fee[...]

  • Page 25

    Configuration and el ectric al connec tion 23 Connections of storey controller a nd pump relay A2 A1 1 2 HREL 1 12 34 5 678 9 1 0 1 1 1 2 RC PR S torey controll er 1 1234 5 6 78 9 1 0 1 1 1 2 RC PR S torey controll er 2 1234 5 6 78 9 1 0 1 1 1 2 RC PR S torey controll er n[...]

  • Page 26

    Configuration and el ectric al connec tion 24 Inserting connectors ► Insert connec tors int o the connect or strip of the st orey controll er. ► Insert connec tor of antenna cable int o the antenna soc ket of the s torey control ler. 1 12 2 3 4 5 6 7 8 9 10 11[...]

  • Page 27

    Configuration and el ectric al connec tion 25 Installi ng antenna An antenna m ust be c onnected t o each st orey controll er! Take the antenna f unction i nto acc ount when selecti ng the operating si te: ► Antenna (1) mus t be instal led outside m etal housings (e. g. switc h cabinets (4)). ► Do not lengthen antenna cable. ► Install antenna[...]

  • Page 28

    Start-up 26 Start-up During start -up, set point adjus ters – and the t im e program of the wireless setpoint adjuster HCU 30 if applicable – are as signed t o the tem perature zones of t he storey c ontroller. A room name is defi ned for each t emperature zone at the Hom etronic Manager. Preparing for start-up Starting up setpoint adjuster HCW[...]

  • Page 29

    Start-up 27 ► Insert 2 m ignon batteries of type LR06, 1.5 V . ► Ensure that t he polarity is corr ect. 1. Send button (requi red for start -up) Starting up storey controller ► Plug in power plug. The mains volt age LED illumina tes. Starting up setpoint adjuster HCU 30 ► See instruct ions of s etpoint adjuster HCU 30. Starting up room temp[...]

  • Page 30

    Start-up 28 LED indicators on storey controller The LEDs on the s torey cont roller indic ate the operating mode of t he storey c ontroller and the i nstall ed tem perature zones. Meaning of the 3 lef t-hand LEDs: (green) Illumi- nating Normal m ode (red) Illumi- nating Group fault Flashing Fault displ ay (yellow ) Illumi- nating Installation mode [...]

  • Page 31

    Start-up 29 Operating modes of storey controller Normal mode In norm al mode, LEDs 1 t hrough 8 provide inform ation on t he posi- tion of t he actuat ors: Green Thermal ac tuator opened Off Thermal actuator c losed Fault mode In fault mode, the stat us dis plays provide i nformat ion on a fault in the individual tem perature zones. Refer to sectio[...]

  • Page 32

    Start-up 30 Buttons The storey c ontroller has 2 buttons: • Fault button : Pressi ng the Fault but ton switches the st orey controlle r to the fa ult di splay . Refer to sect ion "Displ aying faults " on Page 42. • Instal lation button : Pressi ng the Ins tallati on but- ton switc hes the s torey con- troller to i nstall ation m ode o[...]

  • Page 33

    Start-up 31 A ctivating cooling function ► Press Fault but ton for 4 sec onds. The storey controller s wit ches to t he fault di splay. The LED flashes red while pressi ng and then illuminates. The device display shows whether heat ing or heating/c ooling is activ ated: LED flas hing Heating/c ooling act ive LED illuminating con stantly Heating a[...]

  • Page 34

    Ass igning zones and is suing room names 32 A ssi gning zones and issuing r oom names The following sec tion desc ribes how a setpoint adjuster i s ass igned to a tem perature zone and how a room nam e is then assi gned to this zone. The procedure is identic al for both devi ce types. A tem perature zone can onl y be assigned one s etpoint ad- just[...]

  • Page 35

    Ass igning zones and is suing room names 33 ► Find the zoning plan. ► Press and hold Ins tallat ion button on storey c ontroller f or at least 2 seconds . The LED illum inates. The LED of zone 1 flashes red. The storey controller i s in in- stall ation mode and wait s for the signal from the setpoi nt adjuster. To assign t he setpoi nt adjust e[...]

  • Page 36

    Ass igning zones and is suing room names 34 Example: A ssigning room name LIVING to zone 1 ► Press the ins tallat ion button at the st orey controll er once m ore. The LED of the s elected zone flashes green. The st orey control ler waits for a si gnal from the Hometronic Manager. The Hometroni c Manager is in aut o- mat ic m ode. The display on [...]

  • Page 37

    Ass igning zones and is suing room names 35 ► Press the Input button. The follow ing text is displ ayed: LIFESTYLES TIME PROGRAMS SETTINGS VERSION ► Select the " Settings " subm enu and press t he Input butt on. The follow ing text is displ ayed: INSTALLATION DE-INSTALLATION FUNCTION EXTENSION SENSOR FUNCTION ► Select the " Ins[...]

  • Page 38

    Ass igning zones and is suing room names 36 The LED on the st orey cont roller in z one 1 illuminates green. The name "Living" has been assi gned to temperature zone 1. ► Enter room nam e in zoning plan. ► Repeat these st eps until a room nam e is as signed to al l tem perature zones. ► Press the ins tallat ion button unti l the LED[...]

  • Page 39

    Ass igning zones and is suing room names 37 Assigning setpoint adjusters of ty pe HCW 23 to a zone Setpoint adjusters of type HCW 23 have a fix ed alloc ation to zones 1 and 2 due to their wiring. If the rem ote c ontroller HCW 23 is removed, t he assignm ent has to be rem oved as well. " Refer to "Canc eling ass ignment " on Page 38[...]

  • Page 40

    Ass igning zones and is suing room names 38 ► Press Inst allati on button . The LED of zone 1 flashes green. ► Assign room names for heating . ► Press Inst allati on button . The LED of zone 1 flashes green/ orange. ► Assign room names for cooling . ► Repeat these st eps until 2 room nam es are ass igned to all tem- perature zones. Cancel[...]

  • Page 41

    Ass igning zones and is suing room names 39 Canceling assignment of the room name or time program to the temperature zone ► Press the Ins tallat ion button again, until t he LED of the zone t o which the tim e program or room nam e is as signed, f lashes green. ► Press Fault but ton until t he LED of the t emperat ure zone goes out. The assignm[...]

  • Page 42

    Ass igning zones and is suing room names 40 ► Select the " Heating" subm enu and press t he Input butt on. A lis t of the as signed room names (temperature zones) appears in the displ ay: LIVING * DINING * KITCHEN * BEDROOM * ► Select room name (in t his c ase, Living) and press the Input but ton. The * symbol aft er the room name dis[...]

  • Page 43

    Ass igning zones and is suing room names 41 Off No device ins talled Red Setpoint adjuster i s inst alled Green Hom etroni c Manager resp. wireless setpoi nt adjust er HCU 30 are instal led Orange Homet ronic Manager and setpoi nt adjust er are instal led If heati ng/cooli ng is act ivated, t he following inform ati on can be called up: ► Press I[...]

  • Page 44

    Ass igning zones and is suing room names 42 Checking assignment of room names ► Change setpoint tem perature at Homet ronic Manager (see ins truc- tions of Homet ronic Manager) LEDs 1 through 8 of the ass igned zone flash up to three t imes. The assignment i s correc t. The storey controller exits the devi ce displ ay after approx. 60 sec onds an[...]

  • Page 45

    Ass igning zones and is suing room names 43 The colors of LEDs 1 t hrough 8 now provide inform ation on a fault in the tem perature zones: Off No fault Red Cable break / no connec tion to s etpoint adj uster Green No connec tion to Hom etroni c Manager resp. wireless setpoint adjust er HCU 30 Orange No c onnection t o setpoint adjust er and Hometro[...]

  • Page 46

    Ass igning zones and is suing room names 44 Resetting storey controller to state of delivery All c urrent ass ignment s are lost if t he storey cont roller is reset to the s tate of del ivery. The st orey controll er retains i ts c on- figurati on after a power failure. ► Pull out the c onnector of t he storey c ontroller. ► Keep the buttons an[...]

  • Page 47

    Appendix 45 A ppendix Glossary Boiler feedback Homet ronic cont rols the heat ing boiler via an analog c ontrol de- vice of Honeywell. Heating circuit Area control led by an actuat or. Hometronic Home aut omati on system from Honeywell. Hometronic Manager Central operati ng device of t he Homet ronic Sys tem. Room temperature sensor Detect s the ro[...]

  • Page 48

    Appendix 46 Help with problems Problem Cause/Solution LED does not illuminat e when pow er plug is plugged i n. Mains voltage not connect ed. ► Check voltage of el ectric al outlet . ► Check fuse at storey c ontroller. LEDs 1 through 8 of the zones do not illuminate red continu - ously during st art-up. The setpoint adjuster c annot be ass igne[...]

  • Page 49

    Appendix 47 Problem Cause/Solution A room nam e cannot be instal led at the Homet ronic Manager. An "*" i s already present next to the room in the "Ins tallat ion" menu. The room nam e was already iss ued. ► Uninstall room name. ► For assigning again (see " Ass igning zones and issui ng room nam es" on P age 32). [...]

  • Page 50

    Appendix 48[...]

  • Page 51

    Appendix 49 Overv iew of Hometronic heating components A Setpoint adjuster HCW 22 Regulates s etpoint temperat ure for each t emperat ure zone via adjustm ent dial B Wi reless setpoint adjuster HCU 30 Regulates s etpoint temperat ure for each t emperat ure zone via adjustm ent dial ; defines tim e programs for com fort and econom y tem peratures C [...]

  • Page 52

    Appendix 50 Zoning plan Zone A ctuator (ty pe, location) Setpoint adjuster (location) Room name 1 Heating *Cooling 2 Heating *Cooling 3 Heating *Cooling 4 Heating *Cooling 5 Heating *Cooling * Cooling optional[...]

  • Page 53

    Appendix 51 Distribution limitation • m ax. 5 (8) zones per s torey cont roller • m ax. 3 connec tions per zone • m ax. 24 actuat ors per st orey control ler • onl y one type of therm al ac tuator per s torey control ler (normal ly open or normall y closed) • ei ther heating l oops or radiators for each s torey cont roller (floor heating)[...]

  • Page 54

    Notes 52 Notes[...]

  • Page 55

    [...]

  • Page 56

    Honey w ell A G Böblinger St raße 17 D – 71101 Schönaic h Tel. 01801 / 466390 The right is reserved to m ake modifications T his company is certificated to This docum ent is definitive for the enclo sed product and repl aces all previous publi- cations. No. 7157521 EN1H -0134 GE51R1102[...]