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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Honeywell Series 90, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
What is an instruction?
The term originates from the Latin word „instructio”, which means organizing. Therefore, in an instruction of Honeywell Series 90 one could find a process description. An instruction's purpose is to teach, to ease the start-up and an item's use or performance of certain activities. An instruction is a compilation of information about an item/a service, it is a clue.
Unfortunately, only a few customers devote their time to read an instruction of Honeywell Series 90. A good user manual introduces us to a number of additional functionalities of the purchased item, and also helps us to avoid the formation of most of the defects.
What should a perfect user manual contain?
First and foremost, an user manual of Honeywell Series 90 should contain:
- informations concerning technical data of Honeywell Series 90
- name of the manufacturer and a year of construction of the Honeywell Series 90 item
- rules of operation, control and maintenance of the Honeywell Series 90 item
- safety signs and mark certificates which confirm compatibility with appropriate standards
Why don't we read the manuals?
Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Honeywell Series 90 alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Honeywell Series 90, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Honeywell service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Honeywell Series 90.
Why one should read the manuals?
It is mostly in the manuals where we will find the details concerning construction and possibility of the Honeywell Series 90 item, and its use of respective accessory, as well as information concerning all the functions and facilities.
After a successful purchase of an item one should find a moment and get to know with every part of an instruction. Currently the manuals are carefully prearranged and translated, so they could be fully understood by its users. The manuals will serve as an informational aid.
Table of contents for the manual
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Page 1
PRODUCT DATA 63- 2190- 3 ® U.S. Registered Trademark Copyright © 2002 Honeywell • All Rights Reserved ® Series 90 Modutrol IV™ Motors APPLICATION The Series 90 Modutrol IV™ Mo tors are spring return and non-spring return modu lating proportional control motors. Use these motors with controllers that provide a Series 90 output to operate da[...]
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Page 2
SERIES 90 MODUTROL IV™ MOTORS 63-2190—3 2 ORDERING INFORMATION When purchasing replacement and modernizat io n products from your TRADELINE® whol esale r or distributor , refer to the TRADELINE® Catalog or price sheets for complete ordering number . If you have additional questions, need further information, or w oul d like to comment on our [...]
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Page 3
SERIES 90 MODUTROL IV™ MOTORS 3 63-2190—3 Dimensions: See Fig. 1. Electrical Ratings: See T able 3. Control Input s: Proportional, Series 90. NOTE: Motor Series 90 control c an be either El ectronic, or Mechanical (135 ohm). Auxiliary Switch Ratings: See T able 4. Ambient T emperature Ratings: Maximum: 150°F (66°C) at 25% duty cycle. Minimum:[...]
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Page 4
SERIES 90 MODUTROL IV™ MOTORS 63-2190—3 4 Fig. 1. Mo dutrol IV Motor mounting d imensions in inches (mm). T able 3. Series 90 Modutro l Motor Power Consumption Ra tings. T able 4. Auxiliary Switch Ratings (in Amps). a 40 V A pilot duty , 120/240 V ac on opposite contact. Internal T ransformer Power Consumption Non-Spring Return Moto rs Spring R[...]
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Page 5
SERIES 90 MODUTROL IV™ MOTORS 5 63-2190—3 T able 5. Series 90 Modutrol Motor Timing and T orque Ratings. a T iming s apply to all TRADELINE models. Some OEM models are avail able with non-standard timing/torq ue. b The torque rating for dual-ended shaft motors is the sum of t he shaft torques (power-end torque plus auxili ary-end torque). c Bre[...]
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Page 6
SERIES 90 MODUTROL IV™ MOTORS 63-2190—3 6 Adapter Bracket The 220738A Adapter Bracket, po sitioned between the moto r and the equipment, raises motor shaft height by 0.75 i n. (19 mm) to match that of the former Modutrol ® Motor . The following applicatio ns require this bracket: • Q607 External Auxiliary Switch. • Damper linkage applic at[...]
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Page 7
SERIES 90 MODUTROL IV™ MOTORS 7 63-2190—3 Fig. 3. Mounting the moto r with an adapter bracket. Fig. 4. Mounting the motor on a Q5001 V alve Linkage. M452E EQUIPMENT BASE ADAPTER BRACKET STANDARD BOLTS (4) M O T OR BOLTS PROVIDED (4) WIRING BOX NON-SPRING RETURN SPRING RETURN 1 #12 OR 1/4" ZINC PLATED MACHINE SCREWS OR BOLTS 1 P OWE R E ND [...]
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Page 8
SERIES 90 MODUTROL IV™ MOTORS 63-2190—3 8 SETTINGS AND ADJUSTMENTS Before Setting Stroke 1. Remove the top cover from the motor . 2. Disconnect the controll er from the motor . 3. Connect a potentio meter to the motor as sho wn in Fig. 7. IMPORT ANT Detach linkage from motor before adjusting stroke. Setting Stroke On adjustable stroke motors, s[...]
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Page 9
SERIES 90 MODUTROL IV™ MOTORS 9 63-2190—3 Fig. 6. T ypical Series 90 wiring. Fig. 7. Wiring for potentiom eter control. Fig. 8. Auxiliary switch schematic. Fig. 9. Stroke adjustment setup for non-spring return models. Auxiliary Switches Adjusta ble cams actuate the au xiliary switches. These cams can be set to a ctuate the switches at any angle[...]
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Page 10
SERIES 90 MODUTROL IV™ MOTORS 63-2190—3 10 Auxiliary Switch Adjustment 1. Remove the top cover from t he motor to gain access to the motor terminals and auxiliary cams. 2. Disconnect the controll er from the motor . 3. Connect a potentio meter to the motor as sho wn in Fig. 7. 4. Using the potentiometer , driv e the motor to the position where [...]
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Page 11
SERIES 90 MODUTROL IV™ MOTORS 1 1 63-2190—3 Fig. 1 1. Auxiliary switch adjustment. M17672 POWER END OF MOTOR OUTER AUXILIARY CAM INNER AUXILIARY CAM RIGHT/INNER AUXILIARY SWITCH LEFT/OUTER AUXILIARY SWITCH RIGHT/INNER AUXILIARY SWITCH FAST RISE PORTION (APPROX. 1 DIFF.) SLOW RISE PORTION (APPROX. 10 DIFF.) INNER AUXILIARY CAM (BLUE) FAST RISE P[...]
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Page 12
63-2190—3 B.B. Rev . 1-02 www .honeywell.com/building/components SERIES 90 MODUTROL IV™ MOTORS Automation and Control Solutions H oneywell International Honeywell Europe S.A. Honeywell Latin American Honeywell Honeywell Limited-Honeywell Limitée C ontrol Products 3 Avenue du Bourget Region 1985 Douglas Drive North 35 Dynamic Drive Honeywell Bu[...]