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Hoshizaki DCM-500BWF manual

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Table of contents for the manual

  • Page 1

    INSTRUCTION MANUAL ISSUED: APRIL 13, 1998 CUBELET ICE DISPENSER R eliability is a beautiful thing TM REVISED: NOV . 18, 2003 DCM-500BAF DCM-500BWF DCM-750BAF DCM-750BWF[...]

  • Page 2

    2 HOSHIZAKI provides this manual primarily to assist qualified service technicians in the installation, maintenance and service of the ice dispenser. Should the reader have any questions or concerns which have not been satisfactorily addressed, please call or write to the HOSHIZAKI Technical Support Department for assistance. Only qualified service[...]

  • Page 3

    3 • Please review this manual. It should be read carefully before the ice dispenser is in- stalled and operated. Only qualified service technicians should install, service and main- tain the ice dispenser. This manual should be made available to the technician prior to installation, service or maintenance. • Keep this manual with the ice dispen[...]

  • Page 4

    4 MODEL NUMBER MODEL NUMBER MODEL NUMBER MODEL NUMBER MODEL NUMBER SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR GEAR MOTOR GEAR MOTOR GEAR MOTOR GEAR MOTOR GEAR MOTOR FAN MOTOR FAN[...]

  • Page 5

    5 We reserve the right to make changes in specifications and design without prior notice. MODEL NUMBER MODEL NUMBER MODEL NUMBER MODEL NUMBER MODEL NUMBER SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE COMPRESSOR COMPRESSOR COMPRESSOR CO[...]

  • Page 6

    6 MODEL NUMBER MODEL NUMBER MODEL NUMBER MODEL NUMBER MODEL NUMBER SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER SERIAL NUMBER AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE AC SUPPLY VOLTAGE COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR COMPRESSOR GEAR MOTOR GEAR MOTOR GEAR MOTOR GEAR MOTOR GEAR MOTOR FAN MOTOR FAN[...]

  • Page 7

    7 See the Nameplate for electrical and refrigeration specifications. This Nameplate is located on the upper part of the Left Side Panel. [d] DCM-750BWF (Water-cooled) [d] DCM-750BWF (Water-cooled) [d] DCM-750BWF (Water-cooled) [d] DCM-750BWF (Water-cooled) [d] DCM-750BWF (Water-cooled) MODEL NUMBER MODEL NUMBER MODEL NUMBER MODEL NUMBER MODEL NUMBE[...]

  • Page 8

    8 Unit: inch (mm.) 2. DIMENSIONS/CONNECTIONS 2. DIMENSIONS/CONNECTIONS 2. DIMENSIONS/CONNECTIONS 2. DIMENSIONS/CONNECTIONS 2. DIMENSIONS/CONNECTIONS [a] DCM-500BAF [a] DCM-500BAF [a] DCM-500BAF [a] DCM-500BAF [a] DCM-500BAF[...]

  • Page 9

    9 Unit: inch (mm.) [b] DCM-500BWF [b] DCM-500BWF [b] DCM-500BWF [b] DCM-500BWF [b] DCM-500BWF[...]

  • Page 10

    10 Unit: inch (mm.) [c] DCM-750BAF [c] DCM-750BAF [c] DCM-750BAF [c] DCM-750BAF [c] DCM-750BAF[...]

  • Page 11

    11 Unit: inch (mm.) [d] DCM-750BWF [d] DCM-750BWF [d] DCM-750BWF [d] DCM-750BWF [d] DCM-750BWF[...]

  • Page 12

    12 II. GENERAL INFORMATION II. GENERAL INFORMATION II. GENERAL INFORMATION II. GENERAL INFORMATION II. GENERAL INFORMATION 1. CONSTRUCTION 1. CONSTRUCTION 1. CONSTRUCTION 1. CONSTRUCTION 1. CONSTRUCTION Hoshizaki Cubelet Ice Dispensers, models DCM-500BAF, DCM-500BWF, DCM-750BAF and DCM-750BWF include Water Supply, Freezer, Condensing, Storage, Disp[...]

  • Page 13

    13 2. OPERATION - How it works 2. OPERATION - How it works 2. OPERATION - How it works 2. OPERATION - How it works 2. OPERATION - How it works Water flows from a potable water source through the Water Supply Line Shut-off Valve, enters at the water inlet fitting and on to the Water Supply Assembly. The water supply functions to maintain a constant [...]

  • Page 14

    14 III. INSTALLATION AND OPERATING INSTRUCTIONS III. INSTALLATION AND OPERATING INSTRUCTIONS III. INSTALLATION AND OPERATING INSTRUCTIONS III. INSTALLATION AND OPERATING INSTRUCTIONS III. INSTALLATION AND OPERATING INSTRUCTIONS 1. CHECKS BEFORE INSTALLATION 1. CHECKS BEFORE INSTALLATION 1. CHECKS BEFORE INSTALLATION 1. CHECKS BEFORE INSTALLATION 1.[...]

  • Page 15

    15 3. LOCATION 3. LOCATION 3. LOCATION 3. LOCATION 3. LOCATION WARNING WARNING WARNING WARNING WARNING This ice dispenser is not intended for outdoor use. Normal operating ambient temperature should be within +45°F to +100°F; normal operating water temperature should be within +45°C to +90°C. Operation of the ice dispenser, for extended periods[...]

  • Page 16

    16 Fig. 3 Fig. 3 Fig. 3 Fig. 3 Fig. 3 5. CABINET STAND 5. CABINET STAND 5. CABINET STAND 5. CABINET STAND 5. CABINET STAND When placing the ice dispenser on the Cabinet Stand: 1) Attach four adjustable legs to the Cabinet Stand. (Cabinet Stand accessory) 2) Remove the protective plastic film from the panels. 3) Remove the Front Panel by lifting up [...]

  • Page 17

    17 Fig. 4 Fig. 4 Fig. 4 Fig. 4 Fig. 4 DIMENSIONS WITH DCM-500BAF ON SD-450 Unit: inch (mm.)[...]

  • Page 18

    18 DIMENSIONS WITH DCM-750BAF ON SD-700 Unit: inch (mm.) Fig. 5 Fig. 5 Fig. 5 Fig. 5 Fig. 5[...]

  • Page 19

    19 Fig. 6 Fig. 6 Fig. 6 Fig. 6 Fig. 6 6. ELECTRICAL CONNECTION - See Fig. 6 6. ELECTRICAL CONNECTION - See Fig. 6 6. ELECTRICAL CONNECTION - See Fig. 6 6. ELECTRICAL CONNECTION - See Fig. 6 6. ELECTRICAL CONNECTION - See Fig. 6 WARNING WARNING WARNING WARNING WARNING This ice dispenser requires a ground that meets the national and local electrical [...]

  • Page 20

    20 7. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 7 and 8 7. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 7 and 8 7. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 7 and 8 7. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 7 and 8 7. WATER SUPPLY AND DRAIN CONNECTIONS - See Fig. 7 and 8 • Water supply inlet is 1/2" female pipe thread (FPT). [...]

  • Page 21

    21 Fig. 7 Fig. 7 Fig. 7 Fig. 7 Fig. 7 Air Cooled Model Fig. 8 Fig. 8 Fig. 8 Fig. 8 Fig. 8 Water Cooled Model[...]

  • Page 22

    22 8. FINAL CHECK LIST 8. FINAL CHECK LIST 8. FINAL CHECK LIST 8. FINAL CHECK LIST 8. FINAL CHECK LIST 1) Is the ice dispenser level? 2) Is the ice dispenser in a site where the ambient temperature is within +45°F to +100°F all year around? 3) Is there at least a 6" clearance around the icemaker for maintenance or service? 4) Have all shippi[...]

  • Page 23

    23 9. START UP - See Fig. 9 9. START UP - See Fig. 9 9. START UP - See Fig. 9 9. START UP - See Fig. 9 9. START UP - See Fig. 9 WARNING WARNING WARNING WARNING WARNING 1. All parts are factory-adjusted. Improper adjustments may result in failure. 2. If the unit is turned off, wait for at least 3 minutes before restarting the ice dispenser to preven[...]

  • Page 24

    24 11) Check if there is any abnormal noise from the Compressor, Fan Motor or Gear Motor(s) after 30 minutes of running. 12) Move the Dispense Mode Switch, located at the bottom of the Middle Front Panel, to the “PORTION” or “CONTINUOUS” position. 13) Press the Push Button to dispense ice, and the dispensing mechanism will operate. 14) Pres[...]

  • Page 25

    25 Note: When shipped, the Portion Control is set at the minimum dispensing time (0.6 sec.) Model DCM-500BAF, BWF . . . . . . . . . . . . about 0.72 oz. DCM-750BAF, BWF . . . . . . . . . . . . about 0.84 oz. IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPORTANT Leaving ice in long storage may result in the formation of an ice block or bridge due to wet[...]

  • Page 26

    26 11. PREPARING THE ICEMAKER FOR LONG STORAGE - See Fig. 11 11. PREPARING THE ICEMAKER FOR LONG STORAGE - See Fig. 11 11. PREPARING THE ICEMAKER FOR LONG STORAGE - See Fig. 11 11. PREPARING THE ICEMAKER FOR LONG STORAGE - See Fig. 11 11. PREPARING THE ICEMAKER FOR LONG STORAGE - See Fig. 11 and 12 and 12 and 12 and 12 and 12 WARNING WARNING WARNIN[...]

  • Page 27

    27 IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPORTANT Before operating the dispenser next time, check that the Water Supply Line Drain Valve is closed, and open the Water Supply Line Shut-off Valve. Note: When shutting off the ice dispenser at sub-freezing temperatures, run the ice dispenser with the Water Supply Line Shut-off Valve closed, and blow[...]

  • Page 28

    28 V. CLEANING AND MAINTENANCE INSTRUCTIONS V. CLEANING AND MAINTENANCE INSTRUCTIONS V. CLEANING AND MAINTENANCE INSTRUCTIONS V. CLEANING AND MAINTENANCE INSTRUCTIONS V. CLEANING AND MAINTENANCE INSTRUCTIONS IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPORTANT Ensure all components, fasteners and thumbscrews are securely in place after any maintenance[...]

  • Page 29

    29 8) Wait for 10 minutes before starting the icemaking process. Then turn on the Power Switch and move the Control Switch to the “ICE” position. Run the ice dispenser until it stops automatically. Note: This ice dispenser will not run without the Front Panel. Replace the Top Panel and the Front Panel. 9) Repeat Step 5). 10) Pour water into the[...]

  • Page 30

    30 [b] STORAGE BIN - Following Cleaning Procedures for Water System [b] STORAGE BIN - Following Cleaning Procedures for Water System [b] STORAGE BIN - Following Cleaning Procedures for Water System [b] STORAGE BIN - Following Cleaning Procedures for Water System [b] STORAGE BIN - Following Cleaning Procedures for Water System 1) Remove the Front Co[...]

  • Page 31

    31 7) Immerse the parts removed in the above steps 2) through 6) in the cleaning and sanitizing solution for about 15 minutes each. 8) Rinse these parts thoroughly with clean water. 9) Wipe thoroughly the Shutter located above the Ice Dispensing Spout. 10) Reassemble the Bin Control Bracket Assembly. 11) Place the Dispensing Auger and Agitator, Bin[...]

  • Page 32

    32 2. MAINTENANCE 2. MAINTENANCE 2. MAINTENANCE 2. MAINTENANCE 2. MAINTENANCE IMPORTANT IMPORTANT IMPORTANT IMPORTANT IMPORTANT 1. This ice dispenser must be maintained individually, referring to the instruction manual and labels provided with the ice dispenser. 2. To obtain optimum performance of this ice dispenser, the following consumable parts [...]

  • Page 33

    33 3) Air Filter (Air-cooled model only) - See Fig. 17. A plastic mesh air filter removes dirt or dust from the air and keeps the Condenser from getting clogged. As the filter becomes clogged, the ice dispenser’s performance will be reduced. Check the filter at least twice a month. When clogged, use warm water and a neutral cleaner to wash the fi[...]

  • Page 34

    HOSHIZAKI HOSHIZAKI AMERICA, INC. HOSHIZAKI AMERICA, INC. HOSHIZAKI AMERICA, INC. HOSHIZAKI AMERICA, INC. HOSHIZAKI AMERICA, INC. 618 HIGHWAY 74 SOUTH 618 HIGHWAY 74 SOUTH 618 HIGHWAY 74 SOUTH 618 HIGHWAY 74 SOUTH 618 HIGHWAY 74 SOUTH PEACHTREE CITY, GA 30269 PEACHTREE CITY, GA 30269 PEACHTREE CITY, GA 30269 PEACHTREE CITY, GA 30269 PEACHTREE CITY,[...]