Husqvarna 4210-EXP manual

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Husqvarna Forest an d Garden 7349 S t atesville R d. Charlotte, NC 28 269 USA www .usa.hu sqvarna.c om/huv 2005 Husq varna 4210-G, 4 210-E, 42 10-GXP, a nd 4210-EX P Owner ’s Manual Page 1 NOTICE The Husqv arna Limite d W arran ty appears on the last pages of this manual . No other war ranties, exp ress or implied , are contain ed herein . Please[...]

Page 2 2005 Hu sqvarn a 4210-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owne r’s Man ual FOREWORD Thank y ou for choos ing Husqvar na, a world leader in outdoor prod ucts. Y ou have c hosen the fines t utility vehicl e on the mark et. Please protect yo ur investme nt and ens ure that yo ur Husqva rna vehi cle provid es yea rs of relia ble, superi or p[...]

2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Man ual Page 3 T ABLE OF CONTENT S V ehicle Feature Iden tificati on – HUV421 0-E Elect ric V ehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 V ehicle Feature Iden tificati on – HUV421 0-G Gaso line V ehicle . . . . . . . . . . . . . . . . . . . .[...]

Vehicl e Featur e Ident ificatio n Page 4 2005 Hu sqvarn a 4210-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owne r’s Man ual HUV4210-E ELECTRIC V EHICLE SER VICE NOTICE DECAL (ON BOD Y UNDER BED) FOR W ARD/REVERSE SWITCH BA TTER Y DANGER DECAL (ON BA TTER Y CAPS OR ON BOD Y UNDER SEA T) CHARGER RECEPT ACLE T O W SWITCH W ARNING DECAL (ON T O W SWITCH B[...]

Vehicl e Featur e Ident ificatio n 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Man ual Page 5 HUV4210-E ELECTRIC V EHICLE 102832001 W ARNING ! CRUSH AREA Can cause severe injury . Stay clear when closing bed. PULL LA TCH AND OPEN BED PULL LA TCH AND OPEN BED 102831901 W ARNING ! CRUSH AREA Can cause severe injury . Stay cl[...]

Vehicl e Featur e Ident ificatio n Page 6 2005 Hu sqvarn a 4210-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owne r’s Man ual HUV4210-G GASOLINE V EHICLE 102825601 • Read owner’s manual and dash-mounted safety warnings prior to driving. • Study and understand controls. TO START ENGINE • P l a c e s hi f t l e v e r i n “ N ” – N e u t r a [...]

Vehicl e Featur e Ident ificatio n 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Man ual Page 7 HUV4210-G GASOLINE V EHICLE FNR GASOLINE WARNING DECAL (ON VEHICLE FRAME NEAR FUEL TANK) FRAME GROUND AND GOVERNOR WARNING DECAL (ON VEHICLE FRAME NEAR BATTERY) CHOKE HANDLE OIL FILL FUEL SHUT-OFF VALVE ROTATING PARTS AND HOT MANI[...]

! W ARNING Rotating P ar ts Practice Saf ety Page 8 2005 Hu sqvarn a 4210-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owne r’s Man ual Safety signs like you see above may at first seem shocking, but the ir imp act is mild comp ared with the reality of se vere personal injury . Y our safety and satisfaction are of the utmost import ance to Husqvarna. Th[...]

Safet y Details 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Man ual Page 9 SAFETY DET AILS ý W ARNING • This owner ’s manual should be read complete ly before attempting to drive or service the vehicle. Failur e to follow the instr uctions in this ma nual could re sult in property damage, severe personal injur y , or [...]

General W arnings Page 10 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual ý DA N G E R • Do not operate gasoline vehic le in an enclosed ar ea without proper ventilation. The engine produces carbon monoxide, which is a n odorless, deadly poison. • A Husqvarna vehicle will not provide protec tion from lightning, fl[...]

General In formatio n 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 11 ý W ARNING • Use insu lated tools w hen wor king near bat teries or electrica l connection s. Use extre me caution to avoid shorting of c omponent s or wiring. All vehicl es: • Wear safety g lasses o r approved eye pro tection w hen servi[...]

Mode l Identifi catio n Page 12 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual MODEL IDENTIFICATION The seri al number of the vehic les are pr inted on two b ar code dec als. (Exa mple: H H0501-583 947) (Figure 5) . One is mo unted o n the fram e, under the bed, o n the passen ger side. There is also a sec ond seria l[...]

Controls and Indicato rs 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 13 CONTROLS AND INDICATORS See General W arnings on p age 9. ý W ARNING • If renting or loaning the vehicle, make sure the driver is familiar with all controls and operating procedures before a llowing the vehicle to be driven. • Do not s[...]

Controls and Indicato rs Page 14 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual NOTE: The key can be rem oved only when the key s witch is in th e OFF posi tion. Electri c V ehicles The key sw itch is m ounted on the dash to the r ight of the steerin g column. I t has two pos itions, OF F and ON , which ar e clearly l[...]

Controls and Indicato rs 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 15 ACCELERATOR PEDAL The accel erator peda l is the pedal on th e right, with the word G O mold ed into it (Figure 9) . Electri c V ehicles The ope ration of the acc elerator p edal d iffers from tha t of an automobil e. When the key switch i [...]

Controls and Indicato rs Page 16 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual BRAKE PEDAL The brake pedal is the lar ge pedal on the left w ith the word S TOP molded i nto it (Figure 9) . T o slow or stop the vehic le, pre ss the brak e pedal wi th your foot (Figure 10) . PARK BRAKE PEDAL The park bra ke pedal is th[...]

Controls and Indicato rs 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 17 • The warni ng ligh t will not illumi nate if the c harge is 90% or more com plete. The onbo ard com puter wi ll retain in me mory the amount of c harge ne eded to ful ly repleni sh the bat teries a nd will comple te the charge during th [...]

Controls and Indicato rs Page 18 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual CHOKE Gasoline V ehicle s Only The ch oke is located o n the sea t suppor t panel below and to the left of the driver ’s left knee (Figure 13) . If the vehicl e is hard to start in cool or co ld tempera tures, simpl y push in the choke c[...]

Pre-Op eration a nd Daily Safety Ch ecklist 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 19 CA UT IO N • Failure to add oil immediately when t he low o il warning light stays on may result in permanent engine damage. HEADLIGHT CONTROL The head light co ntrol (2) is located on the dash to th e left of the k ey [...]

Pre-Op eration a nd Daily Safety Ch ecklist Page 20 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual • Charge r cord, plu g, and r eceptacle (electric vehicles ): Visually i nspect for crack s, loos e conne c- tions, an d frayed wir ing. See Plug and Rece pt ac le on page 38. • Engine (gasoline vehicles): Ch eck for[...]

Drivin g Instructi ons 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 21 ý W ARNING • Zero-speed detect w ill not limit vehicle s peed to 1 m ph (1.6 km/h) on very steep gr ades. Do not ope rate vehicl e on slope s exceedi ng 20% grades. • Pedal Up Motor Braking (adjus table on IQ System vehicles) : Accelerat[...]

Drivin g Instructi ons Page 22 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual ý W ARNING • T o help avoid poss ible injury to an inattentive pass enger and (or) damage to the vehicle, avoid sudden start s, sudden stops, and abrupt turns. • T o help avoi d the possibility of losing control of or ove rturning the v[...]

Drivin g Instructi ons 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 23 5. T urn the ke y all the way to the ST A R T p osition and h old, acti vating the choke as necess ary , u ntil the engine is runnin g smoothl y . Th e engine w ill idle in neutral . 6. Select d irectio n by plac ing the Fo rward/Rev erse han[...]

Bed Latc h Page 24 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual BED LATCH See General W arnings on p age 9. The bed lat ch (1) is locate d under the fr ont corners of the bed (Figur e 15, Page 24) and engages automati- cally when th e bed is closed. T o li ft the bed, pull the bed latc h toward the side of the v ehi[...]

Stora ge – Electric Vehicl es 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 25 If the vehic le must b e transpo rted over lo ng distances or on public highways, i t should be transpor ted on an approve d trailer that has the approve d load rating of 1200 lb. (544 kg ) per vehicl e being transpo rted. See f ol- [...]

Storage – Gasol ine Vehicl es Page 26 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual RETURNING THE S TORED ELECTRIC V EHICLE TO SERVICE 1. If necess ary , connect batterie s and t ighten termi nals to 1 10 i n-lb (12.4 N·m). 2. Fully ch arge batte ries. 3. Adjust t ires to recomme nded tire pr essure. See V e hicle[...]

Storage – Gasol ine Vehicl es 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 27 2.4. Plug the fuel tank ven t nipple so t hat it i s air tigh t. We recomme nd using a s lip-on vi nyl cap . 3. Disconn ect the battery ca bles, negati ve (–) cable first. 4. Batterie s should be c lean and free of co rrosion. Wash[...]

Main tenance Page 28 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual RETURNING THE S TORED GASOLINE V EHICLE TO SERVICE 1. Restore fuel system to operation (Figure 32, Page 45) . 1.1. Remove pl ug from f uel tank vent. 1.2. Connect v ent tube to fuel tank vent. 2. Connect ba ttery cabl es, positiv e (+) ca ble first, a[...]

Perio dic Servic e Schedul es 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 29 ý W ARNING Gasoline vehic les only: • Moving p arts: Do not attempt to service ga soline vehicle while the e ngine is running. • Hot! Do not attempt to service hot engine or exhaust syste m. Failure to heed this warning could re s[...]

Perio dic Servic e Schedul es Page 30 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual PERIODIC SERVI CE SCHEDULE – ELECTRIC V EHICLES REGULAR INTERVAL SERVICE Daily service by owner Batteries Charge batteries (after eac h use only). Weekly service by owner Batt eries Check electrolyte lev el. Add water if necessary .[...]

Perio dic Servic e Schedul es 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 31 ý W ARNING • If any problems are found dur ing sche duled inspec tion o r service, do not oper ate the v ehicle until repairs are made. Failure to make necessa ry rep airs could result in fire, property damage, severe per sonal inju[...]

Peri odic Lubri catio n Schedules Page 32 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual PERIODIC LUBRICATION SCHEDULES PERIODIC LUBRICATION SCHEDULE – ELECTRIC V EHICLES REGULAR INTERVAL SERVICE LUBRICA TION POINTS RECOMMENDED LUBRICANT Semian nually b y owner or trained technician (or every 50 hours of opera tion,[...]

Periodi c Lubri ca tio n Sch edul es 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 33 PERIODIC LUBRICATION SCH EDULE – GASOLINE V EHICLES REGULAR INTERVAL SERVICE LUBRICA TION POINTS RECOMMENDED LUBRICANT Semian nually b y owner or trained technician (or every 50 hours of opera tion, whichever comes first) Brak[...]

Vehicl e Control ler – E lectric V ehicles Page 34 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual V EHICLE CONTR OLLER – ELEC TRIC V EHICLES The electr ic vehi cle is equ ipped with a solid state sp eed contr oller . In order to pro perly ser vice and m aintain the so lid state co ntroller vehicle , it is n ecessa[...]

Batterie s – Elec tric Vehi cles 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 35 BATTERY CARE T o k eep batter ies in go od working conditio n, follow th is ma intenanc e program o n a regul ar basis: 1. The ba tterie s should be ke pt clea n and fr ee of co rrosio n. W as h tops and te rminals of batte ries w[...]

Batt ery Char ge r – Electric Vehi cl es Page 36 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual BATTERY CHARGER – ELECTRIC V EHICL ES ý D A NGER • The charging area must be ve ntilated. Hydr ogen leve l in the air must neve r exceed 2%. The tot al volume of air in t he charging area must be changed five times p[...]

Batt ery Char ge r – Electric Vehi cl es 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 37 NOTE: Beca use the ve hicle’s onbo ard comp uter (OBC) ha s a storage charg e feature that automa tically checks and r ec harge s the batteries as nec essa ry ever y 15 da ys , the ch ar ger ca n re main plu gge d to an [...]

Batt ery Char ge r – Electric Vehi cl es Page 38 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual NOTE: When tempera tures fall below 65 °F (18.3 ° C), batter ies cha rged in unheated areas should be placed o n charg e as soon as possi ble after use. Batterie s are war mest im media tely after use , and cold batteri[...]

Battery – Gasolin e Vehicl es 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 39 RECEPT ACLE FUSE LINK As an additiona l feat ure to p rotect the batterie s and charging circuit from a n overl oad, the electric vehicl e is equipped with a receptacle fuse link (Figure 24) . If the ch arger does not com e on when t[...]

Battery – Gasolin e Vehicl es Page 40 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual ý DA N G E R - External: Flush with w ater . Call a physician immediatel y . - Internal: Drink large quantities of milk or water followed with milk of magnesia or veget a ble oil. Call a physic ian immediately . - Eyes: Flush with [...]

Engine Oil – Gasol ine Vehi cles 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 41 ENGINE OIL – GASOLINE V EHICLES See General W arnings on p age 9. Even thou gh the low oi l warnin g light on th e dash should i lluminate if oil lev el beco mes low , e ngine o il level should b e check ed monthly . V ehicle sh[...]

Engine Oil – Gas oline Vehi cles Page 42 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual 3. Disconn ect the ba ttery cables , negativ e (–) cab le first . See W ARN ING “T o avoid unintentionally start- ing...” on p age10. 4. Positio n a pan desig ned for oi l change s unde r the front d rain pl ug (Figure 28) [...]

Engine Oil – Gasol ine Vehi cles 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 43 10. Use a clean rag and wi pe the oil filter mounting b racket su rface clea n where the oil fil ter gasket s eats. 1 1. Ins tall a new oil filter (Hu sqvarn a 603 00 00- 06) onto the engin e oil fil ter port. Ap ply a lig ht coat[...]

Fueling Instructio ns – Gasol ine Vehi cles Page 44 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual FUELING INSTRUCTIONS – GASOLINE V EHICLES See General W arnings on p age 9. ý DA N G E R • T urn the key switch to the OFF position before fueling. • Do not pour gasoline into the fuel tank when the engine is ho[...]

Cleaning the Ve hicle 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 45 CLEANING THE V EHICLE Husqvarna vehicl es are eq uipped with ABS front bod ies and TPO for rear bodi es. Use only comm ercially availab le automoti ve clean ers w ith a spong e or soft clot h for normal cleaning . A garden hose at nor mal res [...]

Vehicl e Specif ications Page 46 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual V EHICLE SPECIFICATIONS SPECIFICATIO NS Elec tric HUV 4210- E Electr ic HUV42 10- EXP Gasolin e HUV4210-G Gasolin e HUV42 10- GXP POWER SOURCE Drive mo tor: Direct dri ve, 48 volts DC, shunt-w ound, 3. 2 hp • Engi ne: 4-cycle OHV , 286 c[...]

Vehicl e Specif ications 2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 47 St andard seat ing cap acity 2 LIQUID CAPACITIES T ransaxl e 22 oz . (0.67 L) Engi ne cran kcase (withou t filter) 32 oz . (0.95 L) Engi ne cran kcase (with filter) 38 oz . (1.12 L) Unitized transaxle 27 oz. ( 0.8 L) Fuel t ank 7 gallo ns ([...]

Page 48 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual HUSQVARNA ® LIMITED T WO Y EAR W ARRANTY FOR 2005 T RANSPORT A TION AND UTILITY V E HICLES 1. W ARRANTY : HUSQV ARNA, INC., ("HU SQV ARNA") hereby warrants to the Original Reta il Purchaser that its new 2005 Model T ransportation and Utility V ehicles p[...]

2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 49 6. DISCLAIMER: THIS LIMITED W ARRANTY IS EXCLUSIVE. HUSQ V ARNA MAKES NO OTHER W ARRANTY O F ANY KIND, EXPRESSED O R IMPLIED. ANY IMPLIED WARRANTIES OF ME RCHANT ABILITY O R FITNESS FO R A P ARTICULA R PURPOSE WHICH EX CEED THE OBLIGA TION S OR TIME LIMITS ST A TED[...]

Page 50 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual battery , a prudent owner will read and s tudy the charger owner's man ual, the electric vehicle owner's manual, the operator instructions, and th e battery warning labels; and will exercise due care in working on or around batteries. T ransportation exp[...]

2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 51 Any warranty service, which in cludes labor during the first ye ar , must be performed by HUSQV ARNA or by an authorized distributor or dealer . For repairs made by qualified technicians other than HUSQV ARNA's factory technicians or an authorized distribu tor[...]

Page 52 2005 Husq varna 42 10-G, 42 10-E, 42 10-GXP, an d 4210-E XP Owner’ s Manual Free replacement with respect to p arts and labor within four years or 16,000 energy unit s as recorded by the Computer , whichever first occurs, from date of purchas e. The vehicle should be returned to an authorized HUSQV ARNA distributor or dealer w ith evidenc[...]

2005 Husq varna 4 210-G, 4 210-E, 4210- GXP, and 4 210-EX P Owner’s Manual Page 53 CALIFORNIA EMISSION CONTROL W ARRANT Y S T ATEMENT Y our new Husqvarna , Inc. ("HUS QVARNA") v ehicle en gine complie s with bot h the U.S. E P A and State of Califo rnia emiss ion regula ti ons. H usqvar na provides the same emi ssion warranty co verage [...]

HUV4213 Gasoline Vehicles 2005 Owner' s Manual Husqvarna Forest and Gar den 7349 Statesville Rd. Charlotte, NC 28269 USA www .usa.husqvarna.com/huv Pub lication P ar t Number 603 00 20-02 Edition Code 0505B0705A[...]