Husqvarna HUV 5420 DX manual

HUV 5420 DX All-Wheel Drive CE Mark Diesel V ehicle Owner ’ s Manual [Refer to back cover for applicable build code range][...]

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NOTICE This manual is valid for vehicles manufactured in the build code range provided on the back cover of this manual. If the vehicle build code is different from that shown on the back cover of this manual, please contact your nearest dealer or go to www .husqvarna.com to retrieve the proper owner ’s manual for the vehicle. See also Model Iden[...]

FOREWORD Thank you for choosing Husqvarna, the name most widely recognized as the industry leader in vehicle ef ciency and long-lasting value. Y ou have chosen the nest utility vehicle on the market. Please protect your investment and ensure that your Husqvarna vehicle(s) provides years of reliable, superior performance by reading and followi[...]

T ABLE OF CONTENTS Safety Decal and Feature Identication .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. 4 Practice Safety .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .[...]

Safety Decal and Feature Identication SAFETY DECAL AND FEA TURE IDENTIFICA TION The following pages contain safety decal and feature identication information. For detailed information on specic features, read the appropriate section in this manual. HUSQV ARNA HUV 5420 DX DIESEL CE MARK VEHICLES 373 5 3 1 2 8 4 7 6 1 102231601 Decal, Winch [...]

Safety Decal and Feature Identication HUSQV ARNA HUV 5420 DX DIESEL CE MARK VEHICLES 374 5 4 6 3 1 9 2 7 8 1 101 1553 Decal, T railer Hitch T ongue Weight Notice (on trailer/receiver hitch) 6 102961201 Decal, ROPS W arning (on ROPS) 2 101609401 Decal, Crush Area Warning (behind seat, near cargo bed) 7 103202601 Decal, V ehicle Loading Instructio[...]

Safety Decal and Feature Identication HUSQV ARNA HUV 5420 DX DIESEL CE MARK VEHICLES 1398 1 3 2 1 102460201 Decal, Rotating Parts W arning (on vehicle body , under seat) 3 103687501 Decal, CE Mark Husqvarna HUV 5420 DX (on front fender) 2 103687601 Decal, CE Mark Husqvarna HUV 5420 DX HD (on front fender) Page 6 HUV 5420 DX All-Wheel Drive CE Ma[...]

Practice Safety PRACTICE SAFETY 399 Figure 1 Practice Safety Safety signs like you see above may at rst seem shocking, but their impact is mild compared with the reality of severe personal injury . Y our safety and satisfaction are of the utmost importance to us. That is why before operating the vehicle, we urge you to review the information in [...]

Safety Details SAFETY DET AILS W ARNING • This owner ’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury , or death. It is important to note that some vital statements throughout this manual and on the dec[...]

General W arnings W ARNING • Follow the procedures exactly as stated in this manual, and heed all DANGER, W ARNING, and CAUTION statements in this manual as well as those on the vehicle. • Do not leave children unattended on vehicle. • Children requiring a child safety seat must not ride on the vehicle. Comply with state and local laws pertai[...]

General W arnings DISCONNECTING THE BA TTER Y – DIESEL VEHICLES 1. Disable the vehicle. See Disabling the V ehicle on page 9. 2. Disconnect the battery cables, negative (–) cable rst, as shown (Figure 2) . NE G PO S 1 2 (–) (+) 1. Remove negative battery cable. 2. Remove positive battery cable. Connect battery cables in reverse order . 188[...]

General Information 1403 Figure 4 Dispose of Lead-acid Batteries Properly INTERNA TIONAL SAFETY SYMBOLS ON BA TTERIES Anyone using, repairing, or servicing the vehicle must understand and heed the safety symbols on the vehicle battery or batteries. 1 2 3 4 5 6 1. Shield eyes. 3. No smoking, no open ames, no sparks. 5. Battery acid hazard. 2. Rea[...]

Model Identication MODEL IDENTIFICA TION The serial number of each vehicle is printed on a bar code decal mounted either below the passenger side cup holder or above the accelerator or brake pedal (Example: PH0901-583947) (Figure 6) . The two letters (1) at the beginning of the serial number indicate the vehicle model. The following four digits [...]

Controls and Indicators 9 6 1 1 1 3 2 B A C 7 10 8 1 3 4 5 12 1 5 193 Figure 7 Instrument Panel – Diesel V ehicles W ARNING • Moving parts! Keep clear of the engine compartment while the engine is running. CAUTION • Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the handle only when the vehicle is at a c[...]

Controls and Indicators FORW ARD/REVERSE CONTROL The Forward/Reverse handle (6) is located on the right side of the instrument panel (Figure 7) . The handle has three distinct positions: FOR W ARD (A), NEUTRAL (B), and REVERSE (C). Push the handle up to operate the vehicle in the forward direction, or pull the handle down to operate the vehicle in [...]

Controls and Indicators 4 191 Figure 8 Park Brake Release STEERING ADJUSTMENT LOCK The steering wheel position is adjustable. T o adjust the steering wheel position, press down on the steering adjustment lock lever (5), then move the steering wheel to the desired position (Figure 7) . While holding the steering wheel in the desired position, pull u[...]

Roll-Over Protective Structure and Seat Belts CAUTION • Failure to add oil immediately when the low oil warning light stays on may result in permanent engine damage. FUEL GAUGE/HOUR METER The fuel gauge and hour meter (8) are housed together on the right side of the instrument panel (Figure 7) . The fuel gauge operates when the key switch is in t[...]

Roll-Over Protective Structure and Seat Belts W ARNING • The ROPS must be properly installed before operating the vehicle. Husqvarna strongly urges that the vehicle’ s occupants be properly restrained at all times with the seat belts provided. Pregnant woman: Consult your doctor for specic recommendations. The seat belt should be worn secure[...]

Seat Latch and Adjustment W ARNING • In the event of a roll-over , do not attempt to jump or otherwise exit the vehicle. Remain seated with seat belt fastened and with arms and legs inside the vehicle. • After inserting the tab, make sure the tab and buckle are locked and that the belt is not twisted. • Loose tting seat belts could increas[...]

Pre-Operation and Daily Safety Checklist 4. Install washers and bolts, and tighten to 96 in-lb (10.8 N·m). 5. Install the seat. See preceding W ARNING “Make sure seat hinges and latch...” PRE-OPERA TION AND DAIL Y SAFETY CHECKLIST Each Husqvarna vehicle has been thoroughly inspected and adjusted at the factory; however , upon receiving your ne[...]

Driving Instructions checked and adjusted as required. When the brake pedal is fully pressed under heavy pressure, the pedal should feel rm and the distance between the back of the pedal and the oorboard should be a minimum of 1.25 inches (3.2 cm). Brake adjustment must be maintained so the brake pedal cannot be pressed to the oorboard und[...]

Driving Instructions W ARNING • T o help prevent falls from the vehicle, remain seated with seat belt fastened and hold on to hand holds at all times. Driver should keep both hands on the steering wheel when the vehicle is in motion. • T o help prevent the possibility of serious injury , keep entire body inside the vehicle. • T o help prevent[...]

Driving Instructions 10. Keep the brake pedal engaged, and select direction of travel by placing the shift handle in the desired position (Figure 7) . The engine must be at idle before the shift handle is moved. A buzzer will sound as a warning when the Forward/Reverse handle is in the REVERSE position. 1 1. Release the brake pedal completely , and[...]

Driving Instructions W ARNING • T o avoid the risk of rollover when operating a vehicle equipped with mud tires on a paved surface: reduce speed, use extreme caution, and drive slowly in turns. • The diameter of all tires on the vehicle must be equal; otherwise the all-wheel drive system will not operate as intended and could result in severe p[...]

Bed Latch and Prop Rod BED LA TCH AND PROP ROD See General W arnings on page 8. The bed latch (Figure 10) has an automatically engaging prop rod and prop rod track (Figure 1 1) as standard features. T o lift the bed, pull the bed latch handle toward the rear of the vehicle and lift the bed. The prop rod will come to rest in one of the notches in th[...]

Loading and Unloading Cargo LOADING AND UNLOADING CARGO W ARNING • Firmly engage park brake before loading vehicle. • Do not allow riders in the cargo bed. • Reduce vehicle load and speed when driving up or down slopes or on uneven terrain. • Do not exceed rated vehicle capacity . Rated capacity is for level surfaces only . • Overloading [...]

V ehicle Load Capacities VEHICLE LOAD CAP ACITIES Maximum Occupant Capacity The maximum occupant capacity is the maximum allowable weight for occupants (operator and passengers) to operate the vehicle safely . Gross T railer W eight Gross trailer weight is the combination of the trailer weight and the trailer load weight. Maximum Payload Capacity T[...]

T owing with the V ehicle TOWING WITH THE VEHICLE W ARNING • Do not tow a vehicle or trailer on public streets or highways. • Normal vehicle operating speed should be reduced when towing. • Extreme caution should be used when towing. • Do not allow riders in the vehicle or trailer being towed. • A void sudden starts, sudden stops, and tig[...]

Storage STORAGE See General W arnings on page 8. DANGER • Do not attempt to drain fuel when the engine is hot or while it is running. • Clean up any spilled fuel before operating the vehicle. • Store fuel in an approved fuel container only . Store in a well-ventilated area away from sparks, open ames, heaters, or heat sources. • Keep fue[...]

Maintenance 1 1. Do not engage the park brake. Chock the wheels to prevent the vehicle from rolling. RETURNING THE STORED VEHICLE T O SER VICE 1. Make sure the key switch is in the OFF position and the Forward/Reverse handle is in the NEUTRAL position. Chock the wheels. 2. Restore the fuel system to operation (Figure 26) . 2.1. Remove the plug from[...]

Periodic Service Schedule W ARNING • T o avoid unintentionally starting the vehicle, disconnect battery . See Disconnecting the Battery – Diesel V ehicles on page 10. • If wires are removed or replaced make sure wiring and wire harness are properly routed and secured. Failure to properly route and secure wiring could result in vehicle malfunc[...]

Periodic Service Schedule PERIODIC SER VICE SCHEDULE REGULAR INTERV AL SERVICE Pre-Operation and Daily Safety Checklist See Pre-Operation and Daily Safety Checklist on page 19. Daily service by owner Performance Inspection See Performance Inspection on page 19. Check engine oil level; add if necessary . See Engine Oil Level Check on page 35. Engine[...]

Periodic Service Schedule PERIODIC SER VICE SCHEDULE REGULAR INTERV AL SERVICE 19.See also Brake System Section in the appropriate maintenance and service manual. Check for leaks around gaskets, ll plugs, etc. Diesel vehicles: Check the v-belt for proper tension or damage. Adjust or replace if necessary . Engine Diesel vehicles: Change engine co[...]

Periodic Lubrication Schedule PERIODIC LUBRICA TION SCHEDULE PERIODIC LUBRICA TION SCHEDULE REGULAR INTERV AL SERVICE LUBRICA TION POINTS RECOMMENDED LUBRICANT Diesel vehicle: First change 50 hours – additional change for both every 100 hours of operation or annually , whichever comes rst. Change engine oil and oil lter 1 Diesel vehicles: 3[...]

Brake Fluid Reservoir BRAKE FLUID RESER VOIR 1 2 1 2 3 1. Full Level 2. Safe Level 3. Low Level 201 Figure 14 Brake Fluid and Coolant Access (diesel vehicle shown) 202 Figure 15 Brake Fluid Reservoir The brake uid reservoir (1) is located under the hood (Figure 14) . Raise the hood to check the brake uid level. During the brake uid level i[...]

Engine Oil ENGINE OIL Even though the low oil warning light on the instrument panel should illuminate if the oil level becomes low , the engine oil level should be checked daily . The vehicle should be on a level surface when the oil is checked. Do not overll the engine with oil. ENGINE OIL LEVEL CHECK 1. Remove the oil level dipstick from the o[...]

Engine Oil ENGINE OIL AND FIL TER CHANGE Engine oil and oil lter should be changed after the rst 50 hours of operation (diesel). After that, they should be changed every 100 hours of operation or annually , whichever comes rst. Engine Oil Draining 1. T urn the key switch to the OFF position and remove the key . Place the Forward/Reverse ha[...]

Engine Oil NOTE: An oil drip guard (1) can be used to prevent excess oil from dripping onto the engine base plate (Figure 18) . Use an empty quart (one liter) container and cut the bottom off at an angle, then slide the open area of the container up and under the oil lter (2) before removal. Position the port of the plastic container so oil will[...]

Engine Oil 212 Figure 20 Add Engine Oil – Diesel V ehicles OIL VISCOSITY Choose the viscosity according to the temperature as shown in the appropriate oil viscosity chart (Figure 21) . See following NOTE. NOTE: Use engine oil with API classication CF for diesel engines. Using multi-grade oils (5W-20, 10W-30, and 10W-40) will increase oil consu[...]

Gearcase Lubrication GEARCASE LUBRICA TION NOTE: Dispose of used oil according to the environmental laws and regulations for your area. LUBRICA TION LEVEL CHECK FOR FRONT DIFFERENTIAL, TRANSMISSION, AND REAR DIFFERENTIAL Each gearcase component is equipped with two oil port plugs (1 and 2) (Figure 22, Figure 23, and Figure 24) . When the vehicle is[...]

Engine Coolant – Diesel V ehicles Check the level of lubricant at the level indicator plug (1). Apply Loctite 567 to the threads of the level indicator plug and tighten to 21 ft-lb (28 N·m). Rear differential: Clean and install the drain plug (2) and washer before lling the rear dif ferential with new lubricant (Figure 24) . T ighten the drai[...]

Air Intake System AIR INT AKE SYSTEM CAUTION • Do not drill into the driver-side frame. Failure to heed this caution could damage the engine by allowing excessive contamination to enter the air intake system. AIR FIL TER REPLACEMENT The air lter should be inspected periodically and replaced when necessary . Filter changes should not exceed the[...]

Fueling Instructions FUELING INSTRUCTIONS See General W arnings on page 8. DANGER • T urn the key switch to the OFF position before fueling. • Do not pour fuel into the fuel tank when the engine is hot or while it is running. • T o avoid electric arc caused by static electricity , the fuel storage/pumping device must be grounded. If the pump [...]

Fueling Instructions NOTE: Use of biodiesel may result in premature failure of fuel system components. Kubota has documented problems such as plugged fuel lters and deteriorated fuel lines during testing of biodiesel. Biodiesel can damage painted surfaces. Be sure to remove all spilled fuel immediately to help prevent damage to painted surfaces.[...]

Battery NOTE: Dispose of water according to the environmental laws and regulations for your area. 1 221 Figure 27 Fuel Filter BA TTER Y See General W arnings on page 8. DANGER • Battery – Explosive gases! Do not smoke. Keep sparks and ames away from the vehicle and service area. V entilate when charging or operating vehicle in an enclosed ar[...]

Battery W ARNING • W ear safety glasses or approved eye protection when servicing the vehicle. • Follow all instructions carefully when working with batteries. • When jumping from a booster battery make nal (negative) connection at engine frame. • Do not jump start or charge a frozen or damaged battery . Unplug charger before connecting [...]

Using A Booster Battery (Jump Starting) W ARNING • If battery wire terminals are damaged or corroded, replace or clean them as necessary . Failure to do so may cause them to overheat during operation and could result in a re, property damage, or personal injury . Be sure the battery hold-down clamp is properly tightened. T ighten to 108 in-lb [...]

Cleaning the V ehicle P OS NEG PO S NEG 4 2 3 1 223 Figure 30 Jump Starting CLEANING THE VEHICLE Each vehicle is equipped with hand-washable front and rear bodies. The vehicle has a powder-coated steel cargo bed (or optional aluminum at bed). Use commercial automotive cleaning solutions with a sponge or soft cloth for normal cleaning. A garden h[...]

Accessories ACCESSORIES There is a complete line of accessory equipment available from Husqvarna and our dealers/distributors. Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed. See following W ARNING and CAUTION. W ARNING • Custom cab assemb[...]

V ehicle Specications VEHICLE SPECIFICA TIONS SPECIFICA TIONS HUSQV ARNA HUV 5420 DX CE MARK VEHICLE POWER SOURCE Diesel Engine: 4-cycle OHV , 719 cc, 15Kw (20.0 maximum HP) @3600 RPM (per SAE J 1940/1349), three-cylinder , liquid-cooled, with pressure lubrication system • Fuel system: Mechanical injection, fuel water separator , fuel lters[...]

V ehicle Specications SPECIFICA TIONS HUSQV ARNA HUV 5420 DX CE MARK VEHICLE Front and rear wheel tread 48.8 in. (124 cm) *Weight: 2-passenger diesel with electric bed lift, mud tires, and brush guard 4-passenger diesel with all-terrain tires 1597 lb. (724.2 kg) Forward speed 25 mph (40 km/h) Governed RPM 3825 T urning Radius 138 in. (350.5 cm) [...]

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Publication Part Number 103472545 Edition Code 0409F01 10E 103472545 This manual is valid f or vehicles built during the 2009 model year . It is also valid for vehicles with build c odes between 54699 and the one indicated at the top of this page . BC55284[...]