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Invacare 9000 manual

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Table of contents for the manual

  • Page 1

    Ser vice Manual CLD CYCLIC AL LEVER DRIVE (9000 WHEELCHAIRS)[...]

  • Page 2

    2 WARNING W A R N I N G W ARNING DO NOT INST ALL THIS EQUIPMENT WITHOUT FIRST READING AND UNDERST ANDING THIS MANUAL AND THE 9000 WHEELCHAIR OWNER'S MANUAL (P AR T NUMBER 1056953) AND SER VICE MANUAL (P AR T NUMBER 1076155) . IF YOU ARE UNABLE TO UNDERST AND THE W ARNINGS, CAUTIONS, AND INSTRUCTIONS, CONT ACT A HEAL THCARE PROFESSIONAL, DEALER[...]

  • Page 3

    3 TABLE OF CONTENTS SAFETY SUMMAR Y ............................................................................................................................... .4 MAINTENANCE ....................................................................................................................................... 4 PROCEDURE 1 - ASSEMBL Y .........[...]

  • Page 4

    4 SAFETY SUMMAR Y/MAINTENANCE S A F E T Y S U M M A R Y MAINTENANCE EVERY THREE (3) MONTHS Place a drop of oil on all linkage points (3-in-1 oil ® or equivalent). Inspect and tighten bolts if loosened. Clean chrome components with a soft cloth. ANNUALLY The CLD should be inspected by a qualified technician. M A I N T E N A N C E SAFETY SUMMARY NOT[...]

  • Page 5

    5 NOTE: The procedures in this manual should be per- formed on the specific side of the wheelchair the CLD was ordered for . ASSEMBLIES (FIGURE 1) The Cyclical Lever Device (CLD) consists of several as- semblies shown in FIGURE 1 and described on this page. For proper installation follow INST ALLING CLD ON EX- ISTING WHEELCHAIR in PROCEDURES 1-6 an[...]

  • Page 6

    6 F O R K A S S E M B L Y PROCEDURE 2 FORK ASSEMBL Y EXISTING FORK Front Caster FIGURE 1 - REMOVING FORK AND CASTER Locknut Front Caster Washers Hex Screw Fork REMOVING CASTER Locknut Dust Cover Front Caster and Fork Caster Headtube REMOVING EXISTING FORK Caster Headtube Caster Journal Cap Hex Nut Fork REMOVING CLD FORK CLD FORK Hex Screw Fork Remo[...]

  • Page 7

    7 Caster Size Seat-to-floor Caster Mounting Position Rear Wheel Size Rear Wheel Position 6 15.5 T op 20 *T op 6 16.5 Middle 22 * T o p 6 17.5 Bottom 24 *T op 6 17.5 Bottom 20 Bottom 8 17.5 T op 2 0 Bottom 8 17.5 T op 24 *T op 8 18.5 Middle 22 Bottom 8 19.5 Bottom 24 Bottom PROCEDURE 2 FIGURE 2 - MOUNTING CASTER TO CLD FORK ASSEMBL Y INSTALLING CLD [...]

  • Page 8

    8 R E A R W H E E L PROCEDURE 3 REAR WHEEL/TRANSMISSION T R A N S M I S S I O N REMOVING EXISTING WHEEL LOCK (FIGURE 1) 1. Remove the locknut and bolt securing the wheel lock to the wheelchair frame. 2. Remove the wheel lock from the wheelchair frame. INSTALLING CLD ON EXISTING WHEELCHAIR 1 . Remove the EXISTING wheel lock. Refer to REMOV- ING EXIS[...]

  • Page 9

    9 INSTALLING/REMOVING REAR WHEEL TO/FROM TRANSMISSION REAR HUB (FIGURE 4) Installing 1. Position rear wheel hub spokes in slots on transmis- sion rear hub. 2. Slide NEW axle bolt through rear wheel bearing. 3. Install hub support plates. Refer to INST ALLING/RE- MOVING THE HUB SUPPOR T PLA TES in this pro- cedure of the manual. Removing 1. If neces[...]

  • Page 10

    10 R E A R W H E E L T R A N S M I S S I O N Outer Hub Spacer Axle W asher Wheelchair Side Frame Pan Head Screw Rear Wheel Bearing Hub Support Plate Axle Bolt PROCEDURE 3 REAR WHEEL/TRANSMISSION INSTALLING/REMOVING THE AXLE BOLT (FIGURE 4) Installing 1. If necessary , install rear wheel onto transmission rear hub. Refer to INST ALLING/REMOVING THE [...]

  • Page 11

    11 This procedure includes the following: Installing CLD on Existing Wheelchair Replacing Support Bracket Replacing Drive Arm Assembly Mounting/Removing Support Bracket T o/From Wheelchair Removing/Installing Support Bracket T o/From Drive Arm Assembly Installing/Removing Drive Arm Assembly T o/From Transmission Installing/Removing Drive Arm Adjust[...]

  • Page 12

    12 Locknut Bolt (DO NOT remove) Spacer (DO NOT Remove) Support Bracket Mounting Hole Drive Arm Assembly Wheelchair Frame FIGURE 2 - REMOVING/INST ALLING SUPPORT BRACKET TO/FROM DRIVE ARM ASSEMBL Y D R I V E A R M DRIVE ARM/SUPPORT BRACKET REMOVING/INSTALLING SUPPORT BRACKET TO/FROM DRIVE ARM ASSEMBLY (FIGURE 2) Removing 1 . Remove the locknut secur[...]

  • Page 13

    13 PROCEDURE 4 INSTALLING/REMOVING DRIVE ARM ASSEMBLY TO/FROM TRANSMISSION (FIGURE 3) Installing 1. Secure the drive arm assembly to the transmission lever and wheel lock support bracket with hex screw , two (2) fender washers, shifter spacer and hex nut. T ighten securely . Removing 1. Remove the hex nut securing the hex screw to the transmission [...]

  • Page 14

    14 Wheelchairs Built AFTER 09/05/00 Wheelchairs Built BEFORE 09/05/00 Drive Arm Flat Surface Drive Arm Release Lever Plunger Extension T ube Button Button Screw Drive Arm Mounting Holes Mounting Hole (NOT Shown) Plunger T ube FIGURE 4 - INST ALLING/REMOVING DRIVE ARM - ADJUSTING DRIVE ARM RELEASE LEVER/ BRACKET RELEASE LEVER ADJUSTING DRIVE ARM REL[...]

  • Page 15

    15 Plunger T ube Mounting Hole (NOT Shown) Button Screw Drive Arm FIGURE 5- ADJUSTING DRIVE ARM HEIGHT Mounting Hole Wheelchairs Built AFTER 09/05/00 Wheelchairs Built BEFORE 09/05/00 Plunger T ube Mounting Hole Button Screw Drive Arm PROCEDURE 4 DRIVE ARM/SUPPORT BRACKET S U P P O R T B R A C K E T D R I V E A R M[...]

  • Page 16

    16 Mounting Hole Position for Flat Screws - Wheelchairs Built AFTER 09/05/00 Rear Wheel Hole-A Hole-B Hole-C Hole-D Size 20 X X 22 X X 24 X X Mounting Holes T ransmission Support Bracket This procedure includes the following: Installing CLD on Existing Wheelchair Replacing the CLD Wheel Lock Installing/Removing CLD Wheel Lock Adjusting Wheel Lock A[...]

  • Page 17

    17 W H E E L L O C K WHEEL LOCK PROCEDURE 5 FIGURE 2 - ADJUSTING WHEEL LOCK ASSEMBL Y POSITION Wheelchairs Built BEFORE 09/05/00 Flat Screws Wheel Lock Adjustment Rod Wheel Lock Support Bracket Wheelchairs Built AFTER 09/05/00 Flat Screws Wheel Lock Adjustment Rod T ransmission Support Bracket ADJUSTING WHEEL LOCK ENGAGEMENT POSITION (FIGURE 3 ) W [...]

  • Page 18

    18 FIGURE 3- ADJUSTING WHEEL LOCK ENGAGEMENT POSITION 1/4-INCH ENGAGEMENT Wheel Lock Block Outside Edge of Tire DET AIL "A" Drive Arm Shift Lever Knob Flat Screws Wheel Lock Adjustment Rod Rear Tire Wheelchairs Built AFTER 09/05/00 Wheelchairs Built BEFORE 09/05/00 1/4-INCH ENGAGEMENT Wheel Lock Block Outside Edge of Tire DET AIL "A&[...]

  • Page 19

    19 STEERING LINK PROCEDURE 6 FIGURE 1 - CONNECTING/REMOVING STEERING LINK TO/FROM FORK S T E E R I N G L I N K Steering Link Steering Pin (REMOVED) Fork Spring Straight Section Fork Hole INSTALLING CLD ON EXISTING WHEELCHAIR 1. Connect the steering link to the fork. Refer to CON- NECTING/REMOVING THE STEERING LINK T O/ FROM THE FORK in this procedu[...]

  • Page 20

    20 Steering Pin (INST ALLED) Steering Link Adjustment Nuts Steering Pin Rod End Steering Link Front Caster Drive Arm S T E E R I N G L I N K BALANCING THE STEERING LINK ALIGNING THE CASTER AND DRIVE ARM Steering Link Steering Link Adjustment Nuts Drive Arm Rod End Steering Pin Rod End Drive Arm Threads Steering Pin Threads NOTE: Threads are enlarge[...]

  • Page 21

    21 REMOVING/INSTALLING STEERING LINK (FIGURE 3) Removing 1. Remove the locknut and washer securing the rod end of the steering link to the bracket at the bottom of the drive arm assembly . 2. Remove the rod end from the drive arm assembly . Installing 1. Install the NEW rod end into the bracket at the bot- tom of the drive arm assembly . 2. Secure [...]

  • Page 22

    22 PROCEDURE 7 FRONT RIGGING This procedure includes the following: Installing CLD Front Rigging Release Handle W ARNING After ANY adjustments, repair or service and BE- FORE use, make sure all attaching har dware is tightened securely - otherwise injury or damage may result. INSTALLING CLD FRONT RIGGING RELEASE HANDLE (FIGURE 1) 1. Remove the two [...]

  • Page 23

    23 LIMITED WARRANTY PLEASE NOTE: THE W ARRANTY BELOW HAS BEEN DRAFTED TO COMPL Y WITH FEDERAL LA W APPLICABLE TO PRODUCTS MANUF ACTURED AFTER JUL Y 4, 1975. This warranty is extended only to the original pur chaser/user of our products. This warranty gives you specific legal rights and you may also have other legal rights which vary fr om state to [...]

  • Page 24

    Invacar e Corporation www .invacare.com USA Canada One Invacare W a y 5970 Chedw or th W ay Invacare is a registered trademark of Invacare Corporation. Elyria, Ohio USA Mississauga, Ontario © 1999 Invacare Corporation 44036-2125 L5R 3T9, Canada 800-333-6900 905-890-8838 Form No . 99-225 Part No. 1087937 R ev B (1) - 08/00[...]