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Johnson Controls 13 SEER - GCGD manual

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Table of contents for the manual

  • Page 1

    Johnson Controls Unitary Produ cts 1031452-UIM-B-0513 R-22 OUTDOOR SPLIT -SYSTEM AIR CONDITIONING SHIPPED WITH NITROGEN CHARGE ONL Y MODELS: 13 SEER - GC GD 1.5 TO 5 T ONS INSTALLATION MANUAL ® LIST OF SECTIONS GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SAFETY . . . . . . . . . . . . . . .[...]

  • Page 2

    1031452-UIM-B-0513 2 Johnson Controls Unitary Products LIMIT A TIONS The unit should be installed in accordance with all National, S tate and Local Safety Codes and the limitations listed below: 1. Limitations for the indoor unit, coil, and appropriate accessories must also be observed. 2. The outdoor unit must not be installed with any duct work i[...]

  • Page 3

    1031452-UIM-B-0513 Johnson Controls Unitary Produ cts 3 LIQUID LINE FIL TER-DRIER The air conditioning unit’s copper spun filter/dryer is located on the liq - uid line. PIPING CONNECTIONS The outdoor condensing unit must be connected to the indoor evapora - tor coil using field supplied r efrigerant grade (ACR) co pper tubing that is internally c[...]

  • Page 4

    1031452-UIM-B-0513 4 Johnson Controls Unitary Products Connect the refrigerant lines u sing the following proced ure: 1. Remove the cap and Schrader core from both the liquid and vapor service valve service ports at the outdoor unit. Connect low pres- sure nitrogen to the liquid line service port. 2. Braze the liquid line to the liqui d valve at th[...]

  • Page 5

    1031452-UIM-B-0513 Johnson Controls Unitary Produ cts 5 SECTION V : TXV INST ALLA TIONS The following are the basic steps fo r inst allation. For detailed instruc- tions, refer to the Installation Instructions accompanying the TXV kit. Install TXV kit as follows: 1. Relieve the holding charge by pulling off the rubber cap plug on the suction manifo[...]

  • Page 6

    1031452-UIM-B-0513 6 Johnson Controls Unitary Products SUPERHEA T CHARGING METHOD - PIST ON INDOOR 1. Operate system until temperatures and pressures stabilize (mini- mum of 10 minutes). 2. Measure and record indoor wet bulb (WB) temperature using a sling psychrometer and the outdoor dry bulb (DB) temperature using a thermometer . 3. Measure and re[...]

  • Page 7

    1031452-UIM-B-0513 Johnson Controls Unitary Produ cts 7 FIELD CONNECTIONS CONTR OL WIRING 1. Route low voltage wiring into bottom of control box as shown in Figure 6. Make low voltage wiring conne ctions inside the low volt- age box per Figures 7 - 1 1. 2. The complete connection diagram and schematic wiring label is located on the inside surface o[...]

  • Page 8

    1031452-UIM-B-0513 8 Johnson Controls Unitary Products For additional connection diagrams for a ll UPG equipment refer to “Low V oltage System Wiring” document available online at www . upgnet.com in the Product Catalog Section. FIGURE 8: Thermostat Chart - Single S tage AC with PSC Air Handler AC 1A Single Stage Air Conditioner – PSC Air Han[...]

  • Page 9

    1031452-UIM-B-0513 Johnson Controls Unitary Produ cts 9 FIGURE 9: Thermostat Chart - Single S tage AC with PSC Air Handler AC 1B Single Stage Air Conditioner – PSC Air Handler C 24 – Volt Comm on Y Compressor Contactor SINGLE STAGE AIR CONDIT IONER MA SHP AHP ID MODELS SINGLE STAGE AIR CONDIT I O N ER Other Part Nu mbers: SAP = Legacy 265902 = [...]

  • Page 10

    1031452-UIM-B-0513 10 Johnson Controls Unitary Products FIGURE 10: Thermostat Chart - Single S tage AC with PSC Furnace AC 5A Single Stage Air Conditioner – Single Stage PSC Furnace G*9F G*(8/9)S F*(8/9) S PS(8/9) GF(8/9) G8C L*8S C 24 – Volt Comm on R 24 – Volt Hot W Full Stage Heat Y / Y2 Second or Full Stage Compressor SINGLE STAGE PSC FUR[...]

  • Page 11

    1031452-UIM-B-0513 Johnson Controls Unitary Produ cts 11 FIGURE 1 1: Thermostat Chart - Single S tage AC with PSC Furnace AC 5B Single Stage Air Conditioner – Single Stage PSC Furnace C 24 – Volt Comm on Y Compressor Contactor SINGLE STAGE AIR CONDIT IONER SINGLE STAGE AIR CONDIT I O N ER Y Full Stage Compressor G Fan *BP11C50124 *BN11C01124 *D[...]

  • Page 12

    1031452-UIM-B-0513 12 Johnson Controls Unitary Products SECTION IX: INSTRUCTING THE O WNER Assist owner with processing warr anty cards and/or online registration. Review Owners Guide and provide a copy to the owner and guidance on proper operation and maintenance. I nstruct the owner or the opera- tor how to start, stop and adjust temperature sett[...]

  • Page 13

    1031452-UIM-B-0513 Johnson Controls Unitary Produ cts 13 SECTION X: WIRING DIAGRAM FIGURE 12: Wiring Diagram[...]

  • Page 14

    1031452-UIM-B-0513 14 Johnson Controls Unitary Products NOTES[...]

  • Page 15

    1031452-UIM-B-0513 Johnson Controls Unitary Produ cts 15 SECTION XI: ST ART UP SHEET Air Conditioning and Heating Start-Up Sheet Proper start-up is critical to customer comfort and equipment longevity Name Address City State or Province Zip or Postal Code Indoor Unit Model # Indoor Unit Serial # Indoor Coil Model # Indoor Coil Serial # Upflow Downf[...]

  • Page 16

    Subject to change without not ice. Published in U.S.A. 1031452-UIM-B-0513 Copyright © 2013 by Johnson Controls, Inc. All rights reserved. Supersedes: 1031452-UIM-A-0413 Y ork Internat ional Corp. 5005 Y ork Driv e Norman, OK 73069 Supply static after indoor coil (in w.c.") Return Static (in w.c.") before filter Total External Static Pres[...]