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Keating Of Chicago 028951 manual

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Table of contents for the manual

  • Page 1

    KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL Keating of Chicago, Inc. 1-800-KEA TING www .keatingofchicago.com SERVICE MANUAL T OP-SIDE ™ COOKER 028951 T op Side 0107 09/07 3 2 5 T A R B I 275 3 0 0 C T 2 5 0 O A L S F H I E T 3 5 0 A L 4 0 0 I D 3 7 5 3 2 5 T A R B I 2 7 5 3 0 0 C T 2 5 0 O A L S F H I E T 3 5 0 A L 40 0 I D 3 7 5 E LEMENT ON PUS[...]

  • Page 2

    i T ABLE OF CONTENTS SECTION I INTRODUCTION General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 S tandard Features . . . . . . . . . . . . . . . . . . . . . . . . . .1 S tandard Accessories . . . . . . . . . . . . . . . . . . . . . . .1 Cooking Head Specifications . . . . . . . . . . . . . . . . . .1 Safety Precautions . . [...]

  • Page 3

    i NOTICE: This operating, installation, and service manual should be given to the user . The operator of the T op- Side Cooker ™ should be familiar with its functions and operation. This manual must be kept in a prominent, easily reachable location near the T op-Side Cooker ™ . i NOTICE: Keating of Chicago, Inc. (manufacturer) reserves the righ[...]

  • Page 4

    1 I INTRODUCTION GENERAL Keating T op-Side ™ Cookers are designed to give maximum production efficiency , delivering high quality food products. The following design features are incorporated into Keating T op-Side ™ Cookers. ST ANDARD FEA TURES l S tainless steel control panel l S tainless steel head cover l MIRACLEAN ® cooking surface l Soli[...]

  • Page 5

    2 ELECTRICAL CONNECTION Each Keating T op-Side ™ Cooking head is equipped with a 9' (2.74m) neoprene covered, 12 gauge 4mm(2), three wire with ground electrical cord. Each cooking h ead is rated 4000W , 18 amps, single phase at 220 V olts and is designed to be connected to its own 208- 240V single phase electrical supply . For proper connect[...]

  • Page 6

    3 BECAUSE OF THE SUPERIOR MIRACLEAN ® SURF ACE, THE ONL Y TOOLS YOU WILL EVER NEED TO CLEAN THE T OP-SIDE ™ COOKING HEAD ARE A DAMP SOFT COTT ON CLOTH AND A KEA TING SCRAPER. l NEVER SCRAPE COOKING SHEETS WITH THE SCRAPER. l NEVER USE A GRIDDLE ST ONE, BRICK, GRIDDLE SCREEN OR HARSH CHEMICALS T O CLEAN THE MIRACLEAN ® SURF ACE. l DAMAGE DONE T [...]

  • Page 7

    4 INST ALLING A COOKING SHEET 1. Raise T op-Side ™ Cooking head completely . 2. Lay the 20'' x 24'' (508mm x 610mm) cooking sheet o n the griddle plate with 20'' (508mm) dimension front to back. 3. Lower the T op-Side ™ Cooker head onto the cooking sheet, ensuring that the sheet is centered under the head, the fron[...]

  • Page 8

    5 V SER VICE DIAGNOSIS A properly adjusted Keating T op-Side ™ Cooker , with no load, will cycle “ON” approximately every 5 1 / 2 to 6 1 / 2 minutes. Each cycle will last 40 seconds, ensuring that the temperature setting is held within a narrow range. A . T rouble-Shooting The following diagnosis is only to be used as a guide to qualified ser[...]

  • Page 9

    T emperature (°F) Resistance (Ohm) 95 0.30 100 3.80 125 4.60 150 5.50 175 6.40 200 7.90 225 8.40 250 9.70 275 10.90 300 12.40 325 13.80 350 15.10 375 17.00 400 18.40 425 20.20 450 21.30 475 23.30 6 TROUBLESHOOTING THE THERMOST A T T emperature reading is incorrect, showing a sensor error , or LOAD LED is switching at the wrong temperature. • Sen[...]

  • Page 10

    7 VI EXPLODED VIEW & P ARTS LIST ORDERING P ARTS Parts may be ordered by p art number by calling 1-800-KEA TING or your local service company . Y ou may also order online at Keating’s p art store, www .keatingofchicago.com. Refer to the Keating T op-Side ™ Cooker Limited W arranty for complete service and ordering information. The model/ser[...]

  • Page 11

    TOP-SIDE ™ COOKING HEAD – MANUAL & AUTO-LIFT Figure 6-1 P ART ITEM DESCRIPTION QTY . NUMBER 1 THERMOST A T TEMPERA TURE PROBE KIT 1 016671 2 COOKING HEAD (COMPLETE) 1 1-800-KEA TING 3 STOP CLEVIS PIN, S/S 1 015164 4 SWIVEL BRACKET WIRE SLEEVE (INCL. IN ITEM 5) 1 --- 5 SWIVEL BRACKET 1 028181 6 SWIVEL BRACKET SUPPORT CLEVIS PIN, S/S 1 015164[...]

  • Page 12

    9 P ART ITEM DESCRIPTION QTY . NUMBER 1 TOP-SIDE COOKER WELD. AUTO NEW ARM 1 0521 15 2 AUTO TOP SIDE A0-2 ACTUA T OR MTG . 1 053991 3 ACTUA TOR AUTO TOPSIDE COOKER 24V 1 053097 4 TOP-SIDE CONDUIT SUPPORT 1 052287 5 TOP-SIDE COOKER LIFT ARM ROD 2 0521 17 6 TOP-SIDE COOKER HEAD W/ CONDUIT AND CONTROL P ANEL 1 --- 7 3 / 8 " - 2 1 / 2 " CLEVI[...]

  • Page 13

    10 1. Remove the limit switch black plastic cover on the actuator . 2. T urn on the power on unit and push the T1, T2 or T3 button on the timer . The actuator will extend the stroke and lower head. The motor must stop and the stroke should stop extending before it reaches its mechanical stop. This movement is controlled by the top micro switch. 3. [...]

  • Page 14

    11 TOP-SIDE ™ COOKER CONTROL P ANEL Figure 6-4 P ART ITEM DESCRIPTION QTY . NUMBER 1 THERMOST A T 1 056840 THERMOST A T REPLACEMENT KIT 1 057138 2 HI-LIMIT CONTROL 1 01031 1 3 HI-LIMIT MOUNTING BRACKET 1 016654 4 CONT ACTOR, 50A, 3 POLE 1 01 1 184 5 ROCKER SWITCH, LIGHTED, ON/OFF 1 016689 6 INSTRUCTION PLA TE ON/OFF SWITCH PLA TE 1 016672 7 INDIC[...]

  • Page 15

    12 VII WIRING DIAGRAM TOP-SIDE ™ COOKER MANUAL LIFT WIRING DIAGRAM Figure 6-5 LIGHTED ROCKER ON/OFF SWITCH GREEN LIGHT ON T OP LIGHTED ROCKER ON/OFF SWITCH GREEN LIGHT ON BOTT OM OR NOTE: ANGLED TERMINALS OF SWITCH ARE AL WA YS TOW ARD CONTROL P ANEL BOTTOM.[...]

  • Page 16

    13 TOP-SIDE ™ COOKER AUTO-LIFT WIRING DIAGRAM Figure 6-6[...]

  • Page 17

    L IMITED W ARRANTY Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser . ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp ® , Custom Pasta Systems, T op-Side™ Cookers, Computer T imers, Fryer & Pasta V essels, and Keating replacement parts ("products") installed after J[...]

  • Page 18

    15 SER VICE INFORMA TION If you hav e a service related question call 1-800-KEA TING. Please state the nature of the call; it will ensure speaking with the appropriate person. Hav e your serial and model number a vailable when ordering parts. KEA TING OF CHICA GO, INC. 8901 W . 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 F AX: (7[...]