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Keating Of Chicago 2005 manual

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Table of contents for the manual

  • Page 1

    1-800-K EA TI NG www .keatingofchicago.com Users Manual T OP S I D E™ COOK E R S E R I E S 2005 R EAD AN D SA VE TH I S MAN U AL F OR FUTUR E R E FE R E NCE. Keep this manual for training new personnel. I M P ORT ANT: K eep a copy of your bill of s ale. T he date on the bill est ablishes the warranty period should service be required. If service [...]

  • Page 2

     NOTICE: This operating, installation, and service manual should be given to the user . The operator of the T op- Side Cooker ™ should be familiar with its functions and operation. This manual must be kept in a prominent, easily reachable location near the T op-Side Cooker ™ .  NOTICE: Keating of Chicago, Inc. (manufacturer) reserves the [...]

  • Page 3

    1 I INTRODUCTION GENERAL Keating T op-Side ™ Cookers are designed to give maximum production efficiency , delivering high quality food products. The following design features are incorporated into Keating T op-Side ™ Cookers. ST ANDARD FEA TURES  S tainless steel control p anel  S tainless steel head cover  MIRACLEAN ® cooking surface[...]

  • Page 4

    2 ELECTRICAL CONNECTION Each Keating T op-Side ™ Cooking head is equipped with a 9' (2.74m) neoprene covered, 12 gauge 4mm(2), three wire with ground electrical cord. Each cooking head is rated 4000W , 18 amp s, single phase at 220 V olt s and is designed to be connected to its own 208- 240V single phase electrical supply . For proper connec[...]

  • Page 5

    3 Programming T o program the timers, the unit must be in the idle mode. Press and hold the set button for approximately two seconds. The display will show “SEt”. Press T1, T2 or T3 for the cook time to be programmed. The display will show the current setting for that cook time. Use the up or down button to increment or decrement the setting. W[...]

  • Page 6

    4 Do not hack, chop or hit the surface. Y ou will dent the steel plate under the trivalent chrome. It is even possible to hack two nicks close together and actually tear the MIRACLEAN ® surface as the chromium will not stretch. Below is a sketch showing a side view of a cooking head and how the surface can be damaged. Proper use of the utensils su[...]

  • Page 7

    INST ALLING A COOKING SEET 1. Raise T op-Side ™ Cooking head completely . 2. Lay the 20'' x 24'' (508mm x 610mm) cooking sheet on the griddle plate with 20'' (508mm) dimension front to back. 3. Lower the T op-Side ™ Cooker head onto the cooking sheet, ensuring that the sheet is centered under the head, the front ed[...]

  • Page 8

    6 V SER VICE DIAGNOSIS A properly adjusted Keating T op-Side ™ Cooker , with no load, will cycle “ON” approximately every 5 1 / 2 to 6 1 / 2 minutes. Each cycle will last 40 seconds, ensuring that the temperature setting is held within a narrow range. A. T rouble-Shooting The following diagnosis is only to be used as a guide to qualified serv[...]

  • Page 9

    T emperature (°F) Resistance (Ohm) 95 0.30 100 3.80 125 4.60 150 5.50 175 6.40 200 7.90 225 8.40 250 9.70 275 10.90 300 12.40 325 13.80 350 15.10 375 17.00 400 18.40 425 20.20 450 21.30 475 23.30 7 TROUBLESHOOTING THE THERMOST A T T emperature reading is incorrect, showing a sensor error , or LOAD LED is switching at the wrong temperature. • Sen[...]

  • Page 10

    8 VI EXPLODED VIEW & P ARTS LIST ORDERING P ARTS Parts may be ordered by p art number by calling 1-800-KEA TING or your local service company . Y ou may also order online at Keating’s p art store, www .keatingofchicago.com. Refer to the Keating T op-Side ™ Cooker Limited W arranty for complete service and ordering information. The model/ser[...]

  • Page 11

    TOP-SIDE ™ COOKING HEAD – MANUAL & AUT O-LIFT Figure 6-1 P ART ITEM DESCRIPTION QTY . NUMBER 1 THERMOST A T TEMPERA TURE PROBE KIT 1 016671 2 COOKING HEAD (COMPLETE) 1 1-800-KEA TING 3 STOP CLEVIS PIN, S/S 1 015164 4 SWIVEL BRACKET WIRE SLEEVE (INCL. IN ITEM 5) 1 --- 5 SWIVEL BRACKET 1 028181 6 SWIVEL BRACKET SUPPORT CLEVIS PIN, S/S 1 01516[...]

  • Page 12

    10 P ART ITEM DESCRIPTION QTY . NUMBER 1 TOP-SIDE COOKER WELD. AUTO NEW ARM 1 0521 15 2 AUTO TOP SIDE A0-2 ACTUA TOR MTG . 1 053991 3 ACTUA TOR AUTO TOPSIDE COOKER 24V 1 060463 4 TOP-SIDE CONDUIT SUPPOR T 1 052287 5 TOP-SIDE COOKER LIFT ARM ROD 2 0521 17 6 TOP-SIDE COOKER HEAD W/ CONDUIT AND CONTROL P ANEL 1 --- 7 3 / 8 " - 2 1 / 2 " CLEV[...]

  • Page 13

    11 1. Remove the limit switch black plastic cover on the actuator . 2. T urn on the power on unit and push the T1, T2 or T3 button on the timer . The actuator will extend the stroke and lower head. The motor must stop and the stroke should stop extending before it reaches its mechanical stop. This movement is controlled by the top micro switch. 3. [...]

  • Page 14

    12 TOP-SIDE ™ COOKER CONTROL P ANEL Figure 6-4 P ART ITEM DESCRIPTION QTY . NUMBER 1 THERMOST A T 1 056840 THERMOST A T REPLACEMENT KIT FOR PRE 2005 MODELS 1 057138 2 HI-LIMIT CONTROL 1 01031 1 3 HI-LIMIT MOUNTING BRACKET 1 016654 4 CONT ACTOR, 50A, 3 POLE 1 01 1 184 5 ROCKER SWITCH, LIGHTED, ON/OFF 1 016689 6 INSTRUCTION PLA TE ON/OFF SWITCH PLA[...]

  • Page 15

    13 TOP-SIDE ™ COOKER POWER SUPPL Y BOX FOR AUTO-LIFT ACTUA T ORS WITH DIGIT AL TIMER - 120V AC SUPPL Y Figure 6-5 P ART ITEM DESCRIPTION QTY . NUMBER 1 TRANSFORMER STEPDOWN 24V AC 75V A 1 056037 2 RELA Y DPDT 24V AC 1 030844 3 RECTIFIER 24VDC 1 018321 4 CIRCUIT BREAKER 3A 1 POLE 250V 1 053338 5 CORD POWER 6’ 1 033559 WIRING DIAGRAM 1 4 3 2 5[...]

  • Page 16

    14 TOP-SIDE ™ COOKER POWER SUPPL Y BOX FOR AUTO-LIFT ACTUA TORS WITH DIGIT AL TIMER - 240V AC SUPPL Y Figure 6-6 P ART ITEM DESCRIPTION QTY . NUMBER 1 TRANSFORMER STEPDOWN 24V AC 75V A 1 056037 2 RELA Y DPDT 24V AC 1 030844 3 RECTIFIER 24VDC 1 018321 4 CIRCUIT BREAKER 3A 1 POLE 250V 1 053338 5 CORD POWER 9’ 220V 1 020833 WIRING DIAGRAM 1 4 3 2 [...]

  • Page 17

    15 VII WIRING DIAGRAM TOP-SIDE ™ COOKER MANUAL LIFT WIRING DIAGRAM Figure 6-7 LIGHTED ROCKER ON/OFF SWITCH GREEN LIGHT ON TOP LIGHTED ROCKER ON/OFF SWITCH GREEN LIGHT ON BOTTOM OR NOTE: ANGLED TERMINALS OF SWITCH ARE AL W A YS TOW ARD CONTROL P ANEL BOTTOM.[...]

  • Page 18

    16 NOTES: 2. ALL OTHER WIRES ARE 18 AWG. 1. = 12 AWG WIRE. RD - RED GR - GREEN WIRE COLOR CODES: OR - ORANGE WH - WHITE BL - BLACK GY - GRAY BR - BROWN BU - BLUE COMPONENT CODES: CR - CONTACTOR 220/240VAC EO - “ELEMENT ON” LIGHT (RED) TB - TERMINAL BLOCK OF - “ON/OFF” SWITCH, LIGHTED (GREEN) TH - THERMOSTAT HL - HIGH LIMIT GRD - GROUNDING L[...]

  • Page 19

    17 TOP-SIDE ™ COOKER AUTO-LIFT WIRING DIAGRAM FOR ELECTRIC GRIDDLE 208 - 240VOL T Figure 6-9[...]

  • Page 20

    18 TOP-SIDE ™ COOKER AUTO-LIFT WIRING DIAGRAM FOR ELECTRIC GRIDDLE 480VOL T Figure 6-10[...]

  • Page 21

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  • Page 22

    20 SER VICE INFORMA TION If you hav e a service related question call 1-800-KEA TING. Please state the nature of the call; it will ensure speaking with the appropriate person. Hav e your serial and model number av ailable when ordering parts. KEA TING OF CHICA GO, INC. 8901 W . 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 F AX: (7[...]