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Keating Of Chicago Gas Fryer manual

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Table of contents for the manual

  • Page 1

    INST ANT RECOVER Y® GAS FR YER SER VICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1-800-KEA TING www .keatingofchicago.com[...]

  • Page 2

    T ABLE OF CONTENTS SECTION I INTRODUCTION Safety Precautions . . . . . . . . . . . . . . . . . . . . . . .1-2 SECTION II INST ALLA TION Damage During Shipment . . . . . . . . . . . . . . . . . . .2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Level[...]

  • Page 3

    i POST THIS LABEL IN A PROMINENT LOCA TION ON YOUR UNIT W ARNING IMPROPER INST ALLA TION, ADJUSTMENT , AL TERA TION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJUR Y OR DEA TH. READ THE INST ALLA TION, OPERA TING AND MAINTENANCE INSTRUCTIONS THOROUGHL Y BEFORE INST ALLING OR SERVICING THIS EQUIPMENT . FOR YOUR SAFETY DO NOT STORE OR USE GA[...]

  • Page 4

    I INTRODUCTION SAFETY PRECAUTIONS W ARNING THIS SYMBOL W ARNS YOU THA T SERIOUS BURNS OR OTHER INJURIES MA Y RESUL T IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED.  This service manual should be retained in a safe place for future reference. The inst allation of your new fryer must conform to local codes or in the absence of local codes, with the curr[...]

  • Page 5

    2  Installed in accordance with all local codes, or in the absence of local codes, with the current National Fuel Gas Code Z223.1/NFP A 54, Natural Gas Installation CAN/CGA-B149.1 or Prop ane Installation Code CAN/CGA-B149.2  Installed under a properly designed operating exhaust hood.  Connected to the type of gas for which the fryer is ma[...]

  • Page 6

    3 Counter model and floor model fryers must be restrained to prevent tipping when installed in order to avoid splashing, spilling, etc. of hot liquid. The restraining method may be a manner of installation or by separate means. LEVELING The fryer will operate at its highest ef ficiency when properly leveled. Place a level on fryer vessel from side [...]

  • Page 7

    4 A 3/4” NPT manual gas valve is factory inst alled with each floor model fryer (for single fryers and batteries), except for 10x1 1AA – 20AA models which use a 1/2” NPT valve. The required gas pressure for proper operation of each fryer is 4” water column for natural gas and 10” water column for Propane gas at the burner manifold. Remove[...]

  • Page 8

    CAUTION: Oil expands when heated. The “Fill Level” line has been provided to ensure optimum cooking while ensuring the safety of the operator . Do not overfill the fryer vessel. Figure 3-1 Fill Level Line A. AA and CMG Models 1. Fill the fryer vessel with oil or MEL TED solid shortening up to the “Fill Level” line. B. BB, TS, CPU and Basket[...]

  • Page 9

    6 7. Set the thermostat to the desired temperature (325°F - 335°F). MEL TING The Keating Melt Cycle safely melts solid shortening in the fryer vessel without scorching. W ARNING BEFORE A TTEMPTING TO USE THE FR YER, MAKE SURE THE FR YER HAS BEEN PROPERL Y FILLED WITH OIL. A. BB, TS and Basket-Lif t Models 1. Set the thermostat to the desired fryi[...]

  • Page 10

    6. Push “ST ART/ST OP” button on timers(s). Basket(s) will automatically lower into fryer vessel. 7. When cooking cycle is complete, an audible alarm will sound and the basket(s) will raise automatically . Allow oil to drain before removing baskets. D. CPU Model See separate fryer instructions or call 1-800-KEA TING . SHUTDOWN A. AA and CMG Mod[...]

  • Page 11

    8 Figure 3-5 Nutroilator filter and fryer W ARNING UNDER NO CIRCUMST ANCES SHOULD YOU PERMIT HOT OIL T O COME IN CONT ACT WITH W A TER OR ICE. ALL DRAINING SHOULD BE DONE UNDER THE SUPERVISION OF PROPERL Y TRAINED PERSONNEL. A DRAIN PIPE AND COVERED CONT AINER SUIT ABLE FOR USE WITH HOT OIL SHOULD BE USED WHENEVER A FR YER IS DRAINED. AL W A YS DRA[...]

  • Page 12

    W ARNING WHEN YOUR FR YER IS BEING USED IN CONJUNCTION WITH A CENTRAL FIL TER, DISCONNECT POWER SUPPL Y BEFORE RESETTING MOTOR T O PREVENT SERIOUS INJUR Y WHEN RESET SWITCH IS ENGAGED (SEE FIL TER MANUAL). 16. Check thermostat bulb positioning – see page 10. 17. Refill the fryer with new or filtered oil. ELECTRONIC TIMERS The electronic timers pr[...]

  • Page 13

    10 output contact s will close. During the countdown the colon will flash at a one-second rate. When the countdown has reached "00:00" the relay output contact s will open, the display will flash, and the audible alarm will sound. T o cancel the audible alarm, press any button. P AUSE FEA TURE T o pause a cycle in progress, press any butt[...]

  • Page 14

    C. Thermost at Bulb Positioning BEFORE REPLACING , TEST THERMOST A TS: These operational problems can easily be corrected by thermost at bulb positioning. Keating’s p atented thermostat application is accurate within 2°F of the dial setting between 250°F – 350°F . This accuracy is attained only if the thermostat bulb is placed properly again[...]

  • Page 15

    12 A. T rouble shooting The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company . Call 1-800-KEA TING if you need assistance in locating a qualified service company . PROBLEM PROBABLE CAUSE SOLUTION Constant pilot won’t light. a. Gas isn’t turned on. a. Tu[...]

  • Page 16

    13 PROBLEM PROBABLE CAUSE SOLUTION Flames come out front a. Exhaust problems. a. Install deflector to block down draft. of fryer . Install or adjust flue restrictors. If problem persists, cont act your HV AC representative. b. Radiants have slipped forward. b. Reposition radiants. c. Flue blockage. c. Turn fryer and manual gas valve of f. Let flue [...]

  • Page 17

    14 VI P ARTS LISTS ORDERING P ARTS Parts may be ordered by p art number by calling Keating at 1-800-KEA TING or your local service company . Y ou may also order on-line at Keating’s p art store, www .keatingofchicago.com Refer to the Keating Instant Recovery® Gas fryer Limited W arranty for complete service and ordering information. The model/se[...]

  • Page 18

    15 TS CONTROL P ANEL AA/CMG CONTROL P ANEL BB CONTROL P ANEL GAS FR YER ASSEMBL Y[...]

  • Page 19

    16 RUNNER PILOT ASSEMBL Y See Page 16 for part numbers.[...]

  • Page 20

    17 Figure 6-1 AA and CMG Control Panel ITEM DESCRIPTION QTY P ART NUMBER 1 THERMOST A T 14CM & 14AA 1 023145 THERMOST A T 10X1 1 18 & UP 1 035553 2 THERMOST A T DIAL PLA TE 1 030833 3 THERMOST A T KNOB 1 004163 4 RET AINING SCREWS 3 004610 5 FRY/ON/OFF SWITCH PLA TE 1 007997 6 TOGGLE SWITCH, FR Y/ON/OFF 1 004499 7 HI-LIMIT TEST PLA TE 1 004[...]

  • Page 21

    18 Figure 6-2 BB & TS Control Panel ITEM DESCRIPTION MODEL QTY P ART NUMBER 1 THERMOST A T 14 BB & TS 1 035574 THERMOST A T 10X1 1, 18 & UP 1 035575 2 THERMOST A T DIAL PLA TE BB & TS 1 004164 3 THERMOST A T KNOB BB & TS 1 004163 4 RET AINING SCREWS BB & TS 3 004610 5 SET OF (4) LIGHTS 120V , WITH PLA TES TS 1 004156 6 PILOT[...]

  • Page 22

    19 Figure 6-3 14" – 24" Basket-Lif t Control Panel ITEM DESCRIPTION QTY P ART NUMBER 1 THERMOST A T 14TS 1 035574 THERMOST A T 10X1 1, 18 & UP 1 035575 2 THERMOST A T DIAL PLA TE 1 004164 3 THERMOST A T KNOB 1 004163 4 RET AINING SCREWS 3 004610 5 SET OF (4) LIGHTS 120V , WITH PLA TES 1 004156 6 PILOT ON MOMENT ARY SWITCH 1 004501 7[...]

  • Page 23

    20 Figure 6-4 14” Basket-Lif t Housing and Roller Guide ITEM DESCRIPTION QTY P ART NUMBER 1 MOTOR AND WIRE COVER 1 ---------- 2 HOUSING , S/S OR CRS 1 ---------- 3 REAR COVER, S/S OR CRS 1 ---------- 4 LEFT SIDE CRANK BAR AND CAM (Viewing front of fryer) 1 016209 5 RIGHT SIDE CRANK BAR AND CAM (Viewing front of fryer) 1 016401 6 MIRCROSWITCH, MOT[...]

  • Page 24

    21 Figure 6-5 18" - 24" Basket-Lif t Housing, Roller Guide and T ransformer Box ITEM DESCRIPTION QTY P ART NUMBER 1 HOUSING , S/S OR CRS 1 ---------- 2 REAR COVER, S/S OR CRS 1 ---------- 3 LINEAR ACTUA TOR, 24VDC, WITH LIMIT SWITCHES 2 018471 4 ROLLER FOR LIFT ROD 2 015817 ROLLER PIN 2 016393 ROLLER PIN LOCK 2 016392 5 LIFT ROD, FOR SPLI[...]

  • Page 25

    22 VIII WIRING DIAGRAMS NOTE: Separate wiring diagrams have been att ached to the fryer and on the inside of this manual and should be saved for troubleshooting and maintenance. The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer . Non-standard fryers such as CPU models do not have w[...]

  • Page 26

    23 BB WIRING DIAGRAM TS WIRING DIAGRAM[...]

  • Page 27

    18” AND ABOVE TS WITH BASKET -LIFT WIRING DIAGRAM 24 14 TS WITH BASKET -LIFT WIRING DIAGRAM[...]

  • Page 28

    L IMITED W ARRANTY Keating Of Chicago, Inc. ("Keating”) warrants to the original purchaser . ("Customer"), all new Keating Fryers, Filter Systems, Griddles, Keep Krisp®, Custom Pasta Systems, T op-Side™ Cookers, Computer T imers, Fryer & Pasta V essels, and Keating replacement parts ("products") installed after Jun[...]

  • Page 29

    KEA TING LIMITED W ARRANTY CARD PLEASE COMPLETE AND MAIL A T ONCE–W ARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED COMP ANY : ______________________________________________________________________________________________________________ ADDRESS: _____________________________________________________________________________________________________[...]