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Leupold PS536GS manual

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Table of contents for the manual

  • Page 1

    PS 53 6G S Ga s Domest ic, Std . Export & CE EN GL IS H / Fr en ch /S pan is h P/N 50236 Rev. B • V1 • 10 / 0 4 Price $30.00 Mid dle by Cookin g Sys tem s Grou p • 140 0 Toas tma st er Dri ve • Elgin , IL 601 20 • (847)7 41 -33 00 • FAX ( 847 )74 1-4 40 6 © 2003 Middleby Marshall, Inc. is a re gist ered tr adem ark of M idd leby Ma[...]

  • Page 2

    2 E N G L I S H Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • USA • (847)741-3300 • FAX (847)741-4406 Reta in This Manual For Futur e Refer ence N OT IC E : This Ow ner's Op erati ng and Installat ion Manual s hould b e g iven to the u ser. The operator of th e o ven should be fami liar wit h the func ti[...]

  • Page 3

    3 E N G L I S H SECTION 1 - DESCRIPTION .................. .............. .............. ..... 4 I . OVEN USES ............................................................. 4 I I. OVEN COMPONENTS ...................... ....................... 4 A . Wi n do w ............................................................. 4 B . Conveyor End Stop .....[...]

  • Page 4

    4 E N G L I S H III. OVEN SPECIFICATI ONS Table 1 -1: Dim ension s O v e r a l l He i g h t : sing le oven with 17-1/2 " ( 446m m) legs 43-1 /2" (110 5mm) doub le oven with s tand ard 17 -1/ 2" (446m m) legs 63" (16 00mm ) doub le ov en wi th op tion al 20 -1/2 " (52 1mm) legs 66" (16 76mm ) doub le ov en wi th op tion[...]

  • Page 5

    5 E N G L I S H SE CT IO N 1 - D ES CR IP TI ON Table 1-3: Electrical sp ecifi cation s f or gas ovens (p er oven cavity) M a i n Bl o w e r C o n t r o l C u r r e n t V ol t ag e C i r c u i t Vo l t a g e P h a s e F r e q . D r a w P o l e s W i r e s 20 8 / 2 4 0 V 120 V co nv. s pee d con tr ol 1 Ph 50/6 0 Hz 6A * 2 Po le 3 Wire (2 hot, 1 g n[...]

  • Page 6

    6 E N G L I S H SE CT ION 2 - INS T ALL A TION WARNING Keep the app liance ar ea free and cle ar of combus tibles . WARNING Do not obstr uct the flow of combusti on and venti latio n air to and from your oven. There must be no obstr uction s around or unde rneath the oven. Construc tiona l changes to the area where the oven is insta lled sha ll not[...]

  • Page 7

    7 E N G L I S H SECT ION 2 - INSTAL LATI ON Figu re 2-1 - I nsta llat ion Kit 1 2 3 4a, 4b, 4c, 4d 5 6 9 1 1 1 0 8 1 2 1 4 1 5 1 3 1 6 7 I. INSTALLATION K IT - see F igure 2-1 Qty . Qty . Qty . Inc. wit h Inc. wit h Sin gle Do ubl e Tri ple do me st ic CE Item Oven Oven Oven Part No. o vens? ovens? Descript ion 1 1 1 1 4 8 6 0 5 Yes Y es Top panel [...]

  • Page 8

    8 E N G L I S H B . Recom mendatio ns NOTE THAT THE HOOD DIME NSIO NS SH OWN IN FI GURE 2- 2 ARE RECO MMEND ATIO NS ONL Y. LOC AL, NA TION AL AND IN T ER N AT IO N AL COD E S MU ST B E F O LL O WE D W H EN INSTALL ING THE VENT ILATION SY STEM. ANY APP LICABLE CODE S SUP ERSE DE TH E REC OMME NDAT IONS SHOW N IN THIS MANUAL. The rate of air flow exh[...]

  • Page 9

    9 E N G L I S H SECT ION 2 - INSTAL LATI ON III. ASSEMBLY A . Top P anel and B ase Pad A ssem bly 1. Install the four leg extensions onto the base pad using the 3/8"-16x1" screws, 3/8" flat washers, and 3/8" lockwashers supplied in the Base Pad Kit. See Figure 2-3. Check that the finished sides of each leg extension face OUTWARD[...]

  • Page 10

    10 E N G L I S H B . St ack ing For si ngl e o ven s, skip ahe ad t o Pa rt C, Re stra int C able Installation. IMPORTANT Midd leby Mars hall STRO NGLY REC OMME NDS t hat P S536 GS oven c aviti es be stacke d using the follo wing: • PS50 0 Serie s Stac king L ift Kit , P/N 30 580 • PS53 6 St acki ng H ardw are Kit, P /N 4 6494 Cont act your Mid[...]

  • Page 11

    11 E N G L I S H SECT ION 2 - INSTAL LATI ON Figu re 2 -9 - Con veyor ins tall atio n Fold ed frame D . Conveyor Installation 1. Un fold t he conv eyor a s show n in Fig ure 2- 9. Then , begi n to sl ide t he con veyo r int o the end of the o ven. The c onve yor can only be i nsta lled from the end of t he o ven w ith the drive mo to r. 2. Co ntinu[...]

  • Page 12

    12 E N G L I S H Hang chain cover on screws in control compartment wall Place inside edge of tray on retainer bracket Swing outside edge of tray up and into place Press conveyor end stop down over edge of conve yor fram e SECT ION 2 - INSTAL LATI ON Figu re 2- 13 - Fin al a ssem bly Figu re 2 -12 - C onve yor and mas ter link ori enta tion Directio[...]

  • Page 13

    13 E N G L I S H SECT ION 2 - INSTAL LATI ON IV. ELECTR ICAL SUPPL Y WARNING Auth oriz ed sup plie r pers onne l norm ally accom plis h the connect ions f or the v entil atio n syst em, electr ic sup ply, and g as s uppl y, as arr ange d by the cu stom er. Follow ing the se co nne ct ion s, the facto ry -au th ori zed i nst all er ca n perf orm the[...]

  • Page 14

    14 E N G L I S H V. GAS SUP PLY CAUTION DU RIN G PR ES SU RE TES TIN G NO TE TH E FOL LOW ING : 1. The ove n and its individu al shut off val ve must be discon- nect ed from the gas suppl y piping system during any press ure te stin g of tha t syst em at te st pre ssur e in exc ess of 1/2 psi (3. 45 kPa ). 2. T he o ven must be isol ated fro m th e[...]

  • Page 15

    15 E N G L I S H 1. Che ckin g the Gas Suppl y (Inl et) Pre ssur e a. With the main gas supply valve closed and the circuit brea ker/ fuse d dis conn ect in the OFF ("O" ) po siti on, open the inle t pressu re tap shown i n Figure 2 -16 and atta ch a mano mete r t o t he tap. b. De pres s the saf ety switc hes to al low the oven to op era[...]

  • Page 16

    16 E N G L I S H SE CT ION 3 - OPER A TIO N A B C D E "BL OWER " Swit ch: Turn s the blowe rs and cool ing f ans on a nd of f. The HEAT Swit ch h as no eff ect u nles s the BL OWER Swit ch is in the “ ON ” po siti on. A . "HE AT" Swit ch: Allows the burner to activate . Activation is determined by the settings on the Digital[...]

  • Page 17

    17 E N G L I S H SE CT IO N 3 - OPE RAT IO N CAUTION In case of po wer failure, tu rn all switche s t o t he “ OFF ” ("O") position, open the oven window, and remove the product. Afte r the power has b een r estor ed, p erfo rm th e norm al star tup p roce dure . IF THE OVEN WAS SWIT CHED OFF FOR LESS THA N 5 MINU TES, WA IT F OR A T [...]

  • Page 18

    18 E N G L I S H Di sp lay Shows the Set Point or t he A ctua l T em - pera ture in deg rees Fahrenheit (F) or Ce ls i us ( C) . "SP LOCK" Light Lights when the set point is locked out fr om ch ange s. This setting can only be changed by service personnel. O V E R T E M P Light Lights when the oven te mp er at ur e i s grea ter tha n 650 [...]

  • Page 19

    19 E N G L I S H I. MAINTENANCE - DAILY A . Check that the oven is cool and the power is disconnected, as described in the warning at the beginning of this Section. B . Clean ALL of the cooling fan grills and vent openings with a stiff nylon brush. Refer to Figure 4-1 for the locations of the grills and vents. C. Clea n t he outsi de o f t he oven [...]

  • Page 20

    20 E N G L I S H III. MAINTENA NCE - EVER Y 3 MONTHS A . Check that the oven is cool and the power is disconnected, as described in the warning at the beginning of this Section. B . Open the machinery compartment access panel. Vacuum the inside of the compartment using a shop vacuum. C. Tighten all electrical control terminal screws. D . Spl it Bel[...]

  • Page 21

    21 E N G L I S H SE CTI ON 4 - MAI NT EN ANC E 2. Re move the ma ster li nks from each convey or belt. Then, roll the belts up along the length of the conveyor to rem ove th em fr om the frame . 3. Re move the two con veyo r ad just ment screws f rom the idle r end of the conveyor frame, as shown in Figu re 4- 4. 4. Remove the idler shaft assembly [...]

  • Page 22

    22 E N G L I S H IV. MA INTENANCE - EVER Y 6 MON THS A . Che ck that the oven is coo l and the power is disc onn ect ed, as des cribe d in the war nin g at the beg inn ing of this Sec tion. B . Chec k fo r ex cessi ve w ear on the convey or d rive motor brus hes. The bru shes s houl d be repla ced if they h ave worn to less th an 1/4" (6mm) in[...]

  • Page 23

    23 E N G L I S H I. KEY SPARE PARTS KIT I T E M Q TY . P / N D ES C R IP T I ON 1 1 4 7 3 2 1 DIGITAL TEMPERATURE CONTROLLER 2 1 5 1 0 6 7 C ONVEYOR DRIVE MOTOR W/PICKUP ASSY. 3 2 3 0 1 5 3 DRIVE MOTOR BRUSHES 4 1 3 7 3 3 7 KIT, CONVEYOR SPEED CONTROLER 5 1 3 3 9 8 4 KIT, THERMOCOUPLE 6 ″ 6 1 5 0 5 1 7 BELT, BLOWER 7 1 4 4 6 8 7 MOTOR, BLOWER, 20[...]

  • Page 24

    24 E N G L I S H[...]

  • Page 25

    25 E N G L I S H II. INSTALLATION KIT Q T Y . Q T Y . Q T Y . I TE M SI N G L E OV E N D OU BL E OV E N T RI PL E OV EN P /N D ES CR I PT IO N 1 1 1 1 4 8 6 0 5 TOP PANEL 2 2 4 4 3A80A8801 SCREW, PAN HEAD #10 x 2" 3 1 1 1 4 2 8 9 3 BASE PAD 4 a 4 4 -- 4 2 8 9 0 17-1/2" (445mm) LEG EXTENSION, FOR SINGLE AND DOUBLE OVENS 4 b -- 4 -- 4 5 3 6[...]

  • Page 26

    26 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29[...]

  • Page 27

    27 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 III. PANELS, END PLUGS AND WINDOW I T E M Q TY . P / N DE SC RI PT IO N 1 1 5 0 1 7 2 WIND OW SH ROUD 2 1 22 5 0 0 - 0 0 2 1 NAMEPLATE, "MIDDLEBY MARSHALL " 3 1 4 8 4 3 7 HEAT GUARD PLAT E 4 2 3 0 9 2 7 BUMPER 5 1 4 8 5 1 2 ASSE MBLY , WI NDO[...]

  • Page 28

    28 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29[...]

  • Page 29

    29 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 Q T Y . Q T Y. I T EM SI NGL E B ELT SPL IT BELT P/ N D ESC RIP TION 1 1 1 4 7 3 2 1 DIGITAL TEMPERATURE CONTROLLER 2 1 1 4 8 5 1 1 DECAL , CONTRO L PANEL 3 1 2 3 7 3 3 7 K I T , C O N V E Y O R SP E E D C O N - TROL LER WI TH DI GITA L DISP LAY (INC .[...]

  • Page 30

    30 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29[...]

  • Page 31

    31 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 V. M AC HI NE RY CO MPA RT ME NT AN D GA S TR AI N I T E M Q TY . P / N DE SC RI PT IO N 1 1 27 4 7 0 - 0 0 0 4 FIN GER GUA RD NOTE: The oven does NOT have a cooling fan in this location. The opening provides passive cooling only. 2 1 3 1 0 4 7 TERM IN[...]

  • Page 32

    32 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29[...]

  • Page 33

    33 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 VI . R EA R COM PA RTM EN T A ND B LO WE RS I T E M Q TY . P / N DE SC RI PT IO N 1 2 4 2 9 5 1 INLE T RING 2 a 1 4 2 7 5 2 BL OWER WH EEL, RI GHT (VIEWE D FR OM REAR OF OV EN) 2 b 1 4 2 7 5 3 BLOWER WHEEL , LEFT (VIEWED FROM REA R OF OVE N) 3 2 4 2 9 [...]

  • Page 34

    34 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29[...]

  • Page 35

    35 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 VI I. SI NG LE -B EL T CON VE YOR S P/N - 60 " P/N - 56" P/N - 76" IT EM QTY. CO NVEY OR CO NVE YOR CON VEYO R DESC RIP TIO N 1 1 48847 48 847 4 8790 FRA ME, DRI VE SIDE 2 1 < - - - - 48797 - - - - > ASSEMBL Y, ST ANDARD DRIVE SHAF[...]

  • Page 36

    36 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29[...]

  • Page 37

    37 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 VI II . SP LI T- BE LT CO NV EY OR S 1 1 48 847 4 8847 48790 FRA ME , DRIV E SID E 2 1 < - - - - 48759 - - - - > A S S E M B L Y , S P L I T D R I V E SHA FT, STAN DAR D AND HIGH SPEE D (INC. ITEMS 3-6) 3 1 < - - - - 49969 - - - - > SPLIT D[...]

  • Page 38

    38 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 NO TES[...]

  • Page 39

    39 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 SE CTI ON 6 - EL ECT RICA L WIR ING DIA GRAM S SE CTI ON 6 - E LEC TRIC AL W IR IN G D IAGR AM S I M PO R T A NT An elect rical wir ing diagra m for the oven is al so locate d inside the ma chinery co mpartment. Fig. 6 -1 - W irin g diag ram, PS53 6GS [...]

  • Page 40

    40 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 Fig. 6 -2 - W irin g diag ram, PS53 6GS G as Ove n 208/240V, 50/60 Hz, 1 Ph[...]

  • Page 41

    41 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 SE CTI ON 6 - EL ECT RICA L WIR ING DIA GRAM S Fig. 6 -3 - W irin g diag ram, PS53 6GS G as Ove n 208/240V, 50/60 Hz, 1 Ph[...]

  • Page 42

    42 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 NO TES[...]

  • Page 43

    43 E N G L I S H page 1 F R A N Ç A I S page 57 E S P A Ñ O L página 85 D E U T S C H seite 29 NO TES[...]

  • Page 44

    Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 • USA • (847)741-3300 • FAX (847)741-4406 24-Hour Service Hot line: 1-(800)-238-8444 www .mid dleb y .com Middleby is proud to support the Commercial Food Equipment Service Association (CFESA). We recognize and applaud CFESA's ongoing efforts to improve the qua[...]