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Lexmark 5056-xxx manual

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Table of contents for the manual

  • Page 1

    L e x m a r k™ C 920 50 5 6 - xx x Lexmark Parts Catalog The following information is from Lexmark's Service Mnaual. Le xmark and Lex mark wit h dia m ond d esign are tr ademarks of Le xmark In ter nationa l, Inc. , r egistere d in the Unit ed States and/or othe r countries . The f o l l o w i ng pa r ag r aph does not ap p l y t o a n y cou[...]

  • Page 2

    Part s cat al og 7-1 5056- XXX P arts cata l o g How to u se th is pa rts catalo g The f ollow i ng l egend is used i n th e parts catalog: • Asm-inde x : identifi es the assembl y and th e it em i n the diagr am. For exampl e, 3-1 indic ate s assembly 3 and the i tem number 1. • Part number : ident ifies the uniqu e n umber that ident i fies t[...]

  • Page 3

    7-2 Servic e Manual 5056- XXX As sem b ly 1: Cove rs 1 3 11 7 13 5 9 15 2 10 6 4 12 8 14 1[...]

  • Page 4

    Part s catalo g 7-3 5056- XXX As semb l y 1: Cove rs 1 Inde x P/N Unit s Desc rip tion 1—1 40X1 131 1 Cove r, top 1—2 40X1 124 1 Cove r asse mbly , right side 1—3 40X1 139 1 Magne t, ri ght side latc h 1—4 4 0X1259 1 Operat or panel 1—5 40X1 123 1 Cove r asse mbly , front 1—6 5 6P9545 1 Label, operator panel 1—7 40X1 132 1 Cove r, was[...]

  • Page 5

    7-4 Servic e Manual 5056- XXX As sem b ly 2: Cove rs 2 Inde x P/N Unit s Desc rip tion 2 — 1 40X1026 1 E xi t assembl y , f ace up 1[...]

  • Page 6

    Part s catalo g 7-5 5056- XXX As sem b ly 3: Cove rs 3 Inde x P/N Unit s Desc rip tion 3 — 1 40X1027 1 G ui de assembly , fac e-down 3 — 2 40X1064 1 E xi t roller , face-down 2 1[...]

  • Page 7

    7-6 Servic e Manual 5056- XXX As sem b ly 4: Cove rs 4 Inde x P/N Unit s Desc rip tion 4 — 1 40X1242 1 G ui de assembly , tur n[...]

  • Page 8

    Part s catalo g 7-7 5056- XXX As sem b ly 5: Cove rs 5 Inde x P/N Unit s Desc rip tion 5 — 1 40X1 135 1 Feeder assembl y , mult i purpose[...]

  • Page 9

    7-8 Servic e Manual 5056- XXX Assem bly 6: Upper u nit 3 11 7 13 18 5 16 9 15 2 10 6 17 4 12 8 14 19 1 20 23 33 28 21 31 26 24 29 22 32 27 25 30 3 3 10 5 6 5[...]

  • Page 10

    Part s catalo g 7-9 5056- XXX As sembl y 6: Uppe r unit Inde x P/N Unit s Desc rip tion 6—1 5 6P9632 1 Shroud, cabl e 6—2 5 6P9591 1 Frame, upp er 6—3 5 6P9638 4 Holder , cable 6—4 4 0X1220 1 Board, printh ead cont roller 6—5 5 6P9628 2 Pivot , color link 6—6 5 6P9627 2 Beari ng, rol ler 6—7 5 6P9624 1 Link, frame 6—8 40X1 149 1 Fra[...]

  • Page 11

    7-10 Service Manual 5056- XXX As sembl y 7: Pa per f eed 3 11 7 13 18 5 16 9 15 2 10 6 17 4 12 8 14 19 1 20 23 28 21 26 24 29 22 27 25 11 18[...]

  • Page 12

    Part s cata l og 7-1 1 5056- XXX As semb l y 7: Pap er fee d Inde x P/N Unit s Desc rip tion 7 — 1 40X1 1 19 1 Shaft , chan ging 7 — 2 40X1 103 2 Bus hing, turn guide 7 — 3 40X1 1 12 1 Assembly , drive li nk 7 — 4 40X1247 1 S ens or , humid it y (n ot included i n 7 -3) 7 — 5 40X1082 1 C l utch, paper f eed 7 — 6 40X1081 1 C lutch, roll[...]

  • Page 13

    7-12 Service Manual 5056- XXX As semb ly 8: Base 2[...]

  • Page 14

    Parts cat alog 7-1 3 5056- XXX Assem bly 8 : Base 2 Inde x P/N Unit s Desc rip tion 8 — 1 40X1207 1 Supp or t a ssembly , up per unit 2 56P9667 4 Pin, upper unit su pport 3 40X2776 1 Stop, right 4 40X2779 1 Cove r, blac k photodev eloper 5 40X1208 1 Hand le ass embly , lock 6 56P9669 1 Handle, lock 7 40X2778 1 Stop, left 8 40X1 151 1 Cover , e le[...]

  • Page 15

    7-14 Service Manual 5056- XXX As semb ly 9: Base 3 3 11 7 13 18 5 16 9 15 2 10 6 17 4 12 8 14 19 1 20 23 21 24 22[...]

  • Page 16

    Parts cat alog 7-1 5 5056- XXX Assem bly 9 : Base 3 Inde x P/N Unit s Desc rip tion 9 — 1 40X1067 1 Clutc h, MPF 9 — 2 40X1085 1 Switc h, t urn gui de 9 — 3 40X1040 1 Clutc h, regist rat ion 9 — 4 40X1 1 13 1 Cable, regi strati on cl utch 9 — 5 40X1 1 16 1 Cable, MPF clut ch 9 — 6 40X1 1 15 1 Cable, regi strati on sens or 9 — 7 40X1 1[...]

  • Page 17

    7-16 Service Manual 5056- XXX As semb l y 10 : El ect rica l A 3 11 7 13 18 5 16 9 15 2 10 6 17 4 12 8 14 19 1 20 23 28 21 31 26 24 29 22 32 27 25 30 33[...]

  • Page 18

    Parts cat alog 7-1 7 5056- XXX Assem bly 1 0: E lectric al A Inde x P/N Unit s Desc rip tion 10 — 1 40 X 1 1 01 1 As m, H C F / F I N D -S u b 10 — 2 40X1 102 1 Cable asm , fi ni sher 10 — 3 56P9715 1 Cable asm, HVU 10 — 4 56P9727 1 Cable asm, pr inter controll er power 2 10 — 5 40X1053 1 Cable asm, pr inter controll er power 1 10 — 6 4[...]

  • Page 19

    7-18 Service Manual 5056- XXX As sembl y 10 (cont inu ed): El ect ric al A 3 11 7 13 18 5 16 9 15 2 10 6 17 4 12 8 14 19 1 20 23 28 21 31 26 24 29 22 32 27 25 30 33[...]

  • Page 20

    Parts cat alog 7-1 9 5056- XXX Assem bly 1 0 (co ntinue d): El ect rica l A Inde x P/N Unit s Desc rip tion NS 40X0275 Cord (6ft st raight), Is rae l NS 40X0276 Cord (6ft st raight), Sout h Afr ica NS 40X0277 Cord (6f t hi gh am p str ai ght), Brazil (H V , L V ) NS 40X0278 Cord (HV 6ft str aight), Aust ria, Russia NS 40X0279 Cord (6f t st ra ight)[...]

  • Page 21

    7-20 Service Manual 5056- XXX Assem bly 1 1: Elec tric al B[...]

  • Page 22

    Parts cat alog 7-2 1 5056- XXX Assem bly 1 1: Elec trica l B Inde x P/N Unit s Desc rip tion 1 1—1 40X1068 1 Cable ass em bly , 8 pin PH cont ro ller 2 40X1074 1 Cable ass embly , 30 pin RIP harne ss 3 40X1073 1 Cable ass embly , 36 pin RIP harne ss 4 56P9720 1 Cable ass embly , printhead co ntrolle r power 5 40X1099 1 Cable ass embly , paper tr [...]

  • Page 23

    7-22 Service Manual 5056- XXX As sembl y 12 : RIP board Inde x P/N Unit s Desc rip tion 12—1 5 6P9749 1 Cable ass embly , power RIP 2 40X2644 1 Card a ssembly , RI P 3 40X1520 1 Fan, RIP box 4 40X1 165 1 Box, RIP 5 40X1054 1 Cable ass embly , 26 pin RIP pri nt er controll er 6 40X1255 1 Cable, USB 7 40X1256 1 Cable, opera t or panel 8 40X1 166 1 [...]

  • Page 24

    Parts cat alog 7-2 3 5056- XXX As sembl y 13 : Fuse r uni t Inde x P/N Unit s Desc rip tion 13—1 4 0X1056 1 Fuser , 120V 1 40X1057 1 Fuser , 230V 1[...]

  • Page 25

    7-24 Service Manual 5056- XXX As sembl y 14 : Cas set te 3 2 1[...]

  • Page 26

    Parts cat alog 7-2 5 5056- XXX As semb l y 14 : Ca sset te Inde x P/N Unit s Desc rip tion 14—1 4 0X1058 1 Cassette, paper f eed 2 40X1501 1 Kit, rack g uard ho ld er 3 40X1 105 1 Flag, b ottom sense[...]

  • Page 27

    7-26 Service Manual 5056- XXX Ass embly 1 5: E xpan sion feed er 1 3 11 7 13 18 5 16 9 15 2 10 6 17 4 12 8 14 19 1 20 23 21 24 22 25 9[...]

  • Page 28

    Parts cat alog 7-2 7 5056- XXX As sembly 15: Ex pans i on fee der 1 Inde x P/N Unit s Desc rip tion 56P4024 — Assem bly , expansi on feeder 15—1 4 0X1090 1 Motor asm, s tep ping 2 56P9777 1 Cable asm, up per opt ional drawe r 3 56P9778 1 Cable asm, l ower opti onal dr awer 4 40X1204 1 Cove r, right side C 5 40X1203 1 Cove r, right side B 6 40X1[...]

  • Page 29

    7-28 Service Manual 5056- XXX Ass embly 1 6: E xpan sion feed er 2 3 11 7 13 18 5 16 9 15 2 10 6 17 4 12 8 14 19 1 20 21 1 2 3[...]

  • Page 30

    Parts cat alog 7-2 9 5056- XXX As sembly 16: Ex pans i on fee der 2 Inde x P/N Unit s Desc rip tion 16—1 40X1 140 2 Magne t, fro nt cover latc h 2 40X1071 2 Sprin g, paper carry 2 3 40X1070 2 Bushin g, pressu re 4 40X1072 1 Roll er , follow up 5 40X1069 1 Guide asse mbly , expan sio n tur n g uide 6 40X1086 2 Assem bly , paper feed expans ion 7 4[...]

  • Page 31

    7-30 Service Manual 5056- XXX Assem bly 1 7: Dupl ex un it 1 3 7 5 9 2 6 4 8 1 5[...]

  • Page 32

    Parts cat alog 7-3 1 5056- XXX Assem bly 17: Duplex U nit 1 Inde x P/N Unit s Desc rip tion 17—1 4 0X1252 1 Duplex assembl y 2 40X1060 1 Board, dupl ex inter f ace 3 40X1 168 1 Fram e, dup lex 4 40X1 17 2 1 Cable ass embly , duplex con nectio n 5 40X1 169 2 Screw , du plex m ounting 6 40X1 170 1 Motor , dupl ex st epping 7 40X1 171 1 Interrupt er[...]

  • Page 33

    7-32 Service Manual 5056- XXX Assem bly 1 8: Dupl ex un it 2[...]

  • Page 34

    Parts cat alog 7-3 3 5056- XXX As sembl y 18 : Dup lex uni t 2 Inde x P/N Unit s Desc rip tion 18—1 5 6P9825 1 Plat e, paper re-feed dra wer 2 56P9827 1 Guide, rear s ide 3 56P9826 1 Guide, front side 4 40X1 179 1 Solenoid ass embly , paper re-fe ed 5 56P9814 8 Beari ng, rel ease 6 56P9816 2 Sprin g, re-feed roll er 7 56P9813 4 Roll , r el eas e [...]

  • Page 35

    7-34 Service Manual 5056- XXX As sembl y 19 : Hi gh- cap acit y fe eder 1 3 11 7 5 9 2 10 6 4 12 8 1[...]

  • Page 36

    Parts cat alog 7-3 5 5056- XXX As sembl y 19 : Hi gh-c apac ity feed er 1 Inde x P/N Unit s Desc rip tion 19—1 40X1 182 1 Catch, door 2 40X1 181 1 Magne t, lat ch 3 40X1215 1 Cove r, upper 4 40X1214 1 Cove r, upper rear 5 40X1218 1 Cover , lower rear 6 40X1245 1 Cove r, right 7 40X1213 1 Cove r, front 8 56P9836 1 Fence, end 9 56P9940 1 Ring, snap[...]

  • Page 37

    7-36 Service Manual 5056- XXX As sembl y 20 : Hi gh- cap acit y fe eder 2 11 3 11 7 5 9 2 10 6 4 12 8 1[...]

  • Page 38

    Parts cat alog 7-3 7 5056- XXX As sembl y 20 : Hi gh-c apac ity feed er 3 Inde x P/N Unit s Desc rip tion 20—1 40X1 185 1 Solenoi d assembly , paper pickup 2 40X1 153 1 Clutch, pap er f eed 3 40X1 183 1 Motor assembly , transp ort 4 56P9941 1 Arm, pic k- up 5 56P9501 1 Sprin g, pressure 6 40X1 184 1 Interrupt er , photo 7 56P9849 1 Roll er , m an[...]

  • Page 39

    7-38 Service Manual 5056- XXX As sembl y 21 : Hi gh- cap acit y fe eder 3 3 7 5 9 2 6 4 8 1 3[...]

  • Page 40

    Parts cat alog 7-3 9 5056- XXX As sembl y 21 : Hi gh-c apac ity feed er 3 Inde x P/N Unit s Desc rip tion 21—1 4 0X1244 1 Sensor ass embly , photo 2 40X1 186 1 Interrupt er , photo 3 56P9529 4 Caster , HCF 4 56P9856 1 Sprin g, tension 5 40X1 188 1 Switch, mic ro 6 40X1 187 1 Switc h, push 7 40X1 190 1 Connector , inlet 8 40X1 189 1 Connector , I/[...]

  • Page 41

    7-40 Service Manual 5056- XXX As sembl y 22 : Hi gh- cap acit y fe eder 4 3 11 7 13 18 5 16 9 15 2 10 6 17 4 12 8 14 19 1 20 21 22 12 18 10 10 10 6[...]

  • Page 42

    Parts cat alog 7-4 1 5056- XXX As sembl y 22 : Hi gh-c apac ity feed er 4 Inde x P/N Unit s Desc rip tion 22—1 40X1 192 1 Sensor , resis tor 2 40X3490 1 Cable ass embly , safety sw it ch 3 40X3486 1 Cable ass embly , HCF motor 4 40X3489 1 Cable ass embly , I/F 5 40X3487 1 Cable ass embly , paper feed se nsor 6 40X3495 1 Cable, up/d own switch 7 4[...]

  • Page 43

    7-42 Service Manual 5056- XXX As sembl y 23 : Hi gh- cap acit y fe eder 5 3 7 5 2 6 4 8 1 2 2 2 1 4 6[...]

  • Page 44

    Parts cat alog 7-4 3 5056- XXX As sembl y 23 : Hi gh-c apac ity feed er 5 Inde x P/N Unit s Desc rip tion 23—1 5 6P9883 2 Spring, pressu re 2 40X1 184 4 Interrupt er , photo 3 40X1 19 8 1 Bracke t, rear idler 4 56P9884 2 Belt , t im in g 5 56P9886 1 Gear , drive 6 56P9885 2 Pull ey , timing 7 40X1 196 1 Motor , HCF DC 8 40X1 197 1 Bra cket, fr on[...]

  • Page 45

    7-44 Service Manual 5056- XXX As sembl y 24 : Hi gh- cap acit y fe eder 6 3 7 5 2 6 4 8 1 7 3 2[...]

  • Page 46

    Parts cat alog 7-4 5 5056- XXX As sembl y 24 : Hi gh-c apac ity feed er 6 Inde x P/N Unit s Desc rip tion 24-1 40X1 199 1 Plat e, upper side fen ce 2 56P9893 2 Knob , st opper 3 56P9891 2 Knob, tr ay 4 56P9890 2 Plat e, paper adhesio n 5 56P9915 1 Fen ce assem bl y , f ro nt side 6 56P9894 1 Fence assembly , rear sid e 7 40X1 184 2 Interrupt er , p[...]

  • Page 47

    7-46 Service Manual 5056- XXX Ass embly 2 5: F ini sher co ver s[...]

  • Page 48

    Parts cat alog 7-4 7 5056- XXX Ass emb ly 25: Fi nish er co vers Inde x P/N Unit s Desc rip tion 25-1 56P4064 1 Cover , top 2 56P4065 1 Cove r, front 3 56P4067 1 T ray , upper 4 56P4068 1 T ray , lower 5 56P4062 1 Panel, left upper 6 40X1227 1 Assem bly , lower left panel 7 56P4066 1 Cove r, rear 8 56P4063 1 Ass em bly , staple cover 9 56P9365 1 Co[...]

  • Page 49

    7-48 Service Manual 5056- XXX As sembl y 26 : Finis her fram e 3 7 2 4 1 4 6 8 3 5 2[...]

  • Page 50

    Parts cat alog 7-4 9 5056- XXX Ass emb ly 26: Fin i sher frame Inde x P/N Unit s Desc rip tion 26-1 5 6P4069 1 Handle 2 40X2628 2 Sensor , photo 3 56P9386 2 Sprin g 4 40X2626 2 Screw , M4 5 40X2607 1 Ass embly , exit guide i nverter 6 56P9399 2 Sensor , photo 7 40X1223 1 Ass em bly , exit guide st ra ight 8 40X2608 1 Unit, 3 hole pu nch (U. S. only[...]

  • Page 51

    7-50 Service Manual 5056- XXX Ass embly 2 7: Fin isher fe ed 1[...]

  • Page 52

    Parts cat alog 7-5 1 5056- XXX Ass emb ly 27: Fin i sher fe ed 1 Inde x P/N Unit s Desc rip tion 27-1 40X2640 1 Assembly , guide plate 2 40X2615 1 Assem bly , solenoid 3 56P9396 1 Sprin g, H 4 56P9398 1 Gear , Z19 5 56P9310 1 Gate 6 56P9400 1 Roll er 7 56P9361 1 Roll er , patting 8 56P9401 2 Roll er , I 9 56P9312 1 Roll er , F 10 56P9405 1 Roll er [...]

  • Page 53

    7-52 Service Manual 5056- XXX Ass embly 2 8: Fin isher fe ed 2 Inde x P/N Unit s Desc rip tion 28-1 40X2600 1 Assembly , jogging uni t 2 56P9333 1 Belt , tim in g 6 0S3M 408 3 40X2612 1 Ass embly , tractor mot or 4 40X2601 1 Ass em bly , guide stack[...]

  • Page 54

    Parts cat alog 7-5 3 5056- XXX Ass embly 2 9: Fin isher elev ator Inde x P/N Unit s Desc rip tion 29-1 40X2606 1 Assem bly , elevator mot or 2 56P9451 1 Shutt er 3 56P9332 2 Sprin g, C 4 40X2614 2 Wire 5 56P9459 2 Drum, wire 6 56P9460 1 Gear , Z30 7 56P4073 1 Panel, lower left 8 40X2639 1 Assem bly , sensor 9 40X2605 1 Assem bly , hook rear[...]

  • Page 55

    7-54 Service Manual 5056- XXX Ass emb ly 30: Fin isher elec tron ics Inde x P/N Unit s Desc rip tion 30-1 40X2604 1 Assem bly , upper limit senso r 2 40X2603 1 Supply , power 3 56P9358 1 Cord, Y power 3 56P9368 1 Cord, Y power (230 V onl y) 4 40X1225 1 Board, finis her co nt rol 5 56P9410 1 Cable 6 40X2618 1 Bracke t, f inisher control board NS 56P[...]

  • Page 56

    Parts cat alog 7-5 5 5056- XXX Assem bly 3 1: F inish er doc king 1 Inde x P/N Unit s Desc rip tion 31-1 56P9467 2 Screw , thumb[...]

  • Page 57

    7-56 Service Manual 5056- XXX Assem bly 3 2: F inish er doc king 2 Inde x P/N Unit s Desc rip tion 32-1 40X1237 1 Bracke t, rai l 2 56P9472 2 Screw , l ock 3 40X1238 1 Screw , r ail 4 40X1239 1 Chas si s, rail 5 56P9474 4 Roll er 6 40X1241 1 Stud, lock - f 7 56P9473 1 Stud, lock 8 40X1240 1 Screw , l ock 9 4 0X1254 1 Bracke t , lock[...]

  • Page 58

    Parts cat alog 7-5 7 5056- XXX As sembl y 33 : Mis cel la neou s/o pt ions Inde x P/N Unit s Desc rip tion NS 40X1508 1 Car d assembl y , 128MB SDRAM memory NS 40X1509 1 Car d assembl y , 256MB SDRAM memory NS 40X1510 1 Car d assembl y , 512MB SDRAM memory NS 40X1512 1 K i t, Japanese fo nt NS 40X1564 1 C ar d a sm, 32 MB fl ash memory NS 40X1455 1[...]

  • Page 59

    7-58 Service Manual 5056- XXX As sembl y 34 : Par ts pa cke t s Inde x P/N Unit s Desc rip tion NS 40X1262 1 Parts packet , co ntaining: • 5 B i nd S- t ight s crews, 3x 6, Zn- 3R • 5 B i nd S- t ight s crews, 3x 15, Zn- 3K • 5 B i nd P- t ight s crews, 3x 8, Zn- 3K • 5 B i nd P- t ight s crews, 3x 10, Zn- 3K • 5 B i nd P- t ight s crews,[...]

  • Page 60

    Parts cat alog 7-5 9 5056- XXX NS 40X1266 1 Parts packet , i ncluding: • 5 Bind S-tight screws, 3x6, Zn- 3R • 5 Bind P-tight screws, 3x6, Zn- 3K • 5 Bind P-tight screws, 3x8, Zn- 3K • 5 E- r ings, ES-3, ACP • 5 E- r ings, ES-5, ACP • 5 E- r ings, ES-6, ACP • 5 Spri ng pins, 2x10, ACP • 5 Bi nd scre ws, M3x8, Z n-3K • 5 Bi nd scre [...]

  • Page 61

    7-60 Service Manual 5056- XXX NS 40X1270 1 Parts packet , i ncluding: • 5 B i nd S- t ight s crews, 3x 6, Zn- 3R • 5 B i nd S- t ight s crews, 3x 8, Zn- 3R • 5 B i nd P- t ight s crews, 3x 6, Zn- 3K • 5 B i nd P- t ight s crews, 3x 8, Zn- 3K • 5 B ind scre ws, M3x4, Z n-3K • 5 B ind scre ws, M3x6, Z n-3K • 5 E -rings, ES- 5, ACP • 5[...]

  • Page 62

    Parts cat alog 7-6 1 5056- XXX NS 40X1274 1 Parts packet , i ncluding: • 5 Bind S-tight screws, 3x10, Zn- 3R • 5 E- r ings, ES-4, ACP • 5 RS- tight screws, M3x14 • 5 RS- tight screws, M4x6 • 5 RS- tight screws, M4x8 • 5 RS-tight ro und top screws, M3x6 NS 40X1275 1 Parts packet , i ncluding: • 5 E- r ings, ES-4, ACP • 5 RS- tight sc[...]

  • Page 63

    7-62 Service Manual 5056- XXX Ass emb ly 35: Fin isher par ts pa cket P/N 4 026 23 Pin Retai ning Ring -E T ype Screw Spri ng Pin Screw Screw T apping Screw Spri ng Lock Was her T apping Screw T ooth ed Lock W as her T apping Screw Resin Ri ng T apping Screw Nut Set Scre w T apping Scre w Plai n W a sher T appi ng Scre w Screw[...]