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Lexmark Optra W820 manual

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Table of contents for the manual

  • Page 1

    Lexmark W820 4025-XXX Extracted From Service Manual[...]

  • Page 2

    Edition: July 2002 The follo wing paragraph does not apply to an y country where such pro visions are inconsistent with local law : LEXMARK INTERNA TIONAL, INC . PRO VIDES THIS PUBLICA TION “AS IS” WITHOUT W ARRANTY OF ANY KIND , EITHER EXPRESS OR IMPLIED , INCLUDING, BUT NO T LIMITED T O, THE IMPLIED W ARRANTIES OF MERCHANT ABILITY OR FITNESS [...]

  • Page 3

    7-1 P a r ts Catalog 4025-XXX 7. P ar ts Catalog How to Use This P ar ts Catalog g • The callout numbers shown in each par ts illustration correspond to the par ts list numbers f or that illustr ation. • The capital letters “ C, ” “ E, ” "KL," and “ S ” shown in an illustration stand f or C-r ing, E-ring, Clamp , and Scre [...]

  • Page 4

    7-2 Service Manual 4025-XXX Assembl y 1: T op Co ver Assembl y[...]

  • Page 5

    7-3 P a r ts Catalog 4025-XXX Assembl y 1: T op Co ver Assembl y Asm- Index Par t Number Units Description 1-1 12G4000 1 CO VER PRINTER, T OP -2 12G4001 1 ST OP , P APER -3 12G4002 1 CO VER, CONN ECT O R -4 12G4003 1 OP P ANEL ASSEMBL Y -5 12G4004 1 CO VER, FUSER -6 12G4005 1 F AN, FUSER -7 12G4186 1 D AMPER ASM, P APER[...]

  • Page 6

    7-4 Service Manual 4025-XXX Assembl y 2: Fr ont Co ver[...]

  • Page 7

    7-5 P a r ts Catalog 4025-XXX Assembl y 2: Fr ont Co ver Asm- Index Par t Number Units Description 2-1 12G4009 1 DUCT , AIR -2 12G4012 1 KIT ,TRA Y 2 MOUNTING -3 12G4008 1 CO VER, PR INTER INNER FRONT -4 12G4006 1 CO VER PRINTER, FRONT -5 12G4007 1 HINGE, CO VER -6 12G4011 1 STRAP , CO VER SUPPOR T -7 12G4010 1 SWITCH, INTERLOCK ASSEMBL Y[...]

  • Page 8

    7-6 Service Manual 4025-XXX Assembl y 3: Rear , Left, and Right Co vers[...]

  • Page 9

    7-7 P a r ts Catalog 4025-XXX Assembl y 3: Rear , Left, and Right Cover s Asm- Index Par t Number Units Description 3-1 12G4013 1 CO VER, PR INTER INNER LH -2 12G4015 1 CO VER ASM, PRINTER REAR UPPER -3 12G4016 1 CO VER PRINTER, REAR LOWER -4 12G4014 1 CO VER, PR INTER RH[...]

  • Page 10

    7-8 Service Manual 4025-XXX Assembl y 4: T ray Unit - P aper Stack[...]

  • Page 11

    7-9 P a r ts Catalog 4025-XXX Assembl y 4: T ra y Unit - P aper Stack Asm- Index Par t Number Units Description 4-1 12G4017 1 TRA Y A SM, P APER 2 12G4018 1 KIT , P APER TRA Y CABLE S[...]

  • Page 12

    7-10 Ser vice Manual 4025-XXX Assembl y 5: T ra y Interface[...]

  • Page 13

    7-11 P a r ts Catalog 4025-XXX Assembl y 5: T ra y Interface Asm- Index Par t Number Units Description 5-1 12G4024 1 ST OP , TRA Y R -2 12G4027 1 SPRING, T ORSION -3 12G4026 1 LINK ST OP , TRA Y 1 -3 12G4036 1 LINK ST OP , TRA Y 2 -4 12G4021 1 SENSOR, PHO T O -5 12G4023 1 ST OP , TRA Y F -6 12G4025 1 SP A CER, L -7 12G4022 1 GUIDE, TRA Y 1 -7 12G40[...]

  • Page 14

    7-12 Ser vice Manual 4025-XXX Assembl y 6: P aper Pick Up[...]

  • Page 15

    7-13 P a r ts Catalog 4025-XXX Assembl y 6: P aper Pick Up Asm- Index Par t Number Units Description 6-1 12G4030 1 KIT , TRA Y 1 CLUTCH -1 12G4037 1 KIT , TRA Y 2 CLUTCH -2 12G4029 1 FEEDER ASM P APER -3 12G4031 6 KIT , FEED ROLL (Qty 6)[...]

  • Page 16

    7-14 Ser vice Manual 4025-XXX Assembl y 7: Retar d and T ake A way - T ra y 1[...]

  • Page 17

    7-15 P a r ts Catalog 4025-XXX Assembl y 7: Retar d and T ake A way - T ray 1 Asm- Index Par t Number Units Description 7-1 12G4034 1 EXIT ASM, HIGH P APER RET ARD -2 12G4033 1 SPRING, EXTENSION -3 12G4032 1 GUIDE, P APER FEED OUT[...]

  • Page 18

    7-16 Ser vice Manual 4025-XXX Assembl y 8: Retar d and T ake A way - T ra y 2[...]

  • Page 19

    7-17 P a r ts Catalog 4025-XXX Assembl y 8: Retar d and T ake A way - T ray 2 Asm- Index Par t Number Units Description 8-1 12G4040 1 KIT , TRA Y 2 EXIT GEAR -2 12G4039 1 EXIT ASM, TRA Y 2 P APER -3 12G4033 1 SPRING -4 12G4038 1 GUIDE, P APER EXIT[...]

  • Page 20

    7-18 Ser vice Manual 4025-XXX Assembl y 9: Feed Drive T ransmission[...]

  • Page 21

    7-19 P a r ts Catalog 4025-XXX Assembl y 9: Feed Drive T ransmission Asm- Index Par t Number Units Description 9-1 12G4041 1 KIT , FEED DRIVE REP AIR[...]

  • Page 22

    7-20 Ser vice Manual 4025-XXX Assembl y 10: Multi Purpose Feeder and MPF/Duple x Support[...]

  • Page 23

    7-21 P a r ts Catalog 4025-XXX Assembl y 10: Multi Purpose Feeder and MPF/Duple x Suppor t Asm- Index Par t Number Units Description 10-1 12G4043 1 CO VER, MP FEEDER R EAR -2 12G4042 1 CO VER, MP FEED ER FRONT -3 12G4044 1 FEEDER, MP FEEDER -4 12G4046 1 TRA Y A SM, MP FEEDER -5 12G4045 1 CO VER, MP FEED ER T O P[...]

  • Page 24

    7-22 Ser vice Manual 4025-XXX Assembl y 11: T ra y 1 Frame and Left Co ver[...]

  • Page 25

    7-23 P a r ts Catalog 4025-XXX Assembl y 11: T ra y 1 Frame and Left Co ver Asm- Index Par t Number Units Description 11-1 12G4049 1 SENSOR, PHO TO -2 12G4047 1 ROLLER ASM, PINCH -3 12G4048 1 CO VER ASM, PRINTER LO WER LEFT[...]

  • Page 26

    7-24 Ser vice Manual 4025-XXX Assembl y 12: T ra y 2 Frame and Left Co ver[...]

  • Page 27

    7-25 P a r ts Catalog 4025-XXX Assembl y 12: T ra y 2 Frame and Left Co ver Asm- Index Par t Number Units Description 12-1 12G4053 1 SWITCH, INTERLOCK -2 12G4049 1 SENSOR -3 12G4054 1 CO VER, CA P -4 12G4050 1 CO VER ASM, PRINTER LEFT -5 12G4051 1 HINGE, CO VER RH -6 12G4052 1 HINGE, CO VER LH[...]

  • Page 28

    7-26 Ser vice Manual 4025-XXX Assembl y 13: Registration[...]

  • Page 29

    7-27 P a r ts Catalog 4025-XXX Assembl y 13: Registration Asm- Index Par t Number Units Description 13-1 12G4057 1 GUIDE, REGISTRA TION -2 12G4049 1 SENSOR -3 12G4059 1 KIT , BEARING -4 12G4056 1 ROLLER ASM, REGISTRA TION -5 12G4055 1 CLUTCH ASM, REGISTRA TION -6 12G4058 1 CABLE, REGISTRA TION[...]

  • Page 30

    7-28 Ser vice Manual 4025-XXX Assembl y 14: Left Upper Co ver Assembl y[...]

  • Page 31

    7-29 P a r ts Catalog 4025-XXX Assembl y 14: Left Upper Co ver Assembly Asm- Index Par t Number Units Description 14-1 12G4060 1 CO VER ASM, PRINTER UPPER LEFT[...]

  • Page 32

    7-30 Ser vice Manual 4025-XXX Assembly 15: Printhead Assembl y[...]

  • Page 33

    7-31 P a r ts Catalog 4025-XXX Assembl y 15: Printhead Assembl y Asm- Index Par t Number Units Description 15-1 12G4061 1 PRINTHEAD[...]

  • Page 34

    7-32 Ser vice Manual 4025-XXX Assembl y 16: Xer ography and De velopment Xer ography and De velopment[...]

  • Page 35

    7-33 P a r ts Catalog 4025-XXX Assembl y 16: Xer ograph y and De velopment Asm- Index Par t Number Units Description 16-1 12G4069 1 SWITCH ASM, INTERLOCK -2 12G4071 1 PLA TE, CONT A CT D -3 12G4070 1 PLA TE, CONT A CT C -4 12G4065 1 SENSOR ASM, T ONER -5 12G4066 1 SPRING, SENSOR -6 12G4062 1 ROLLER, TRANSFER -7 12G4064 1 SLIDER, EXIT -8 12G4063 1 C[...]

  • Page 36

    7-34 Ser vice Manual 4025-XXX Assembl y 17: Fuser Assembl y[...]

  • Page 37

    7-35 P a r ts Catalog 4025-XXX Assembl y 17: Fuser Assembl y Asm- Index Par t Number Units Description 17-1 12G4184 1 FUSER ASM, L V -1 12G4185 1 FUSER ASM, HV[...]

  • Page 38

    7-36 Ser vice Manual 4025-XXX Assembl y 18: Exit Lower Chute[...]

  • Page 39

    7-37 P a r ts Catalog 4025-XXX Assembl y 18: Exit Lower Chute Asm- Index Par t Number Units Description 18-1 12G4072 1 TRANSPOR T ASSEMBL Y -2 12G4074 1 MO T OR ASM, OFFSET -3 12G4073 1 SOLENOID ASM, EXIT LOWER -4 12G4076 1 SENSOR ASM, EXIT LOWER -5 12G4075 1 SWITCH ASM, EXIT LOWER[...]

  • Page 40

    7-38 Ser vice Manual 4025-XXX Assembl y 19: Exit Drive Assembl y[...]

  • Page 41

    7-39 P a r ts Catalog 4025-XXX Assembl y 19: Exit Drive Assemb l y Asm- Index Par t Number Units Description 19-1 12G4077 1 DRIVE ASM, EXIT[...]

  • Page 42

    7-40 Ser vice Manual 4025-XXX Assembl y 20: Main Drive Assembl y[...]

  • Page 43

    7-41 P a r ts Catalog 4025-XXX Assembl y 20: Main Drive Assembl y Asm- Index Par t Number Units Description 20-1 12G4078 1 DRIVE ASM, MAIN -2 12G4079 1 FL YWHEEL, MAIN DRIVE ASM[...]

  • Page 44

    7-42 Ser vice Manual 4025-XXX Assembl y 21: Fuser Drive Assembl y[...]

  • Page 45

    7-43 P a r ts Catalog 4025-XXX Assembl y 21: Fuser Drive Assembl y Asm- Index Par t Number Units Description 21-1 12G4080 1 FRAME ASM, FUSER EX IT -2 12G4081 1 CONNECT OR, FUSER DRIVE[...]

  • Page 46

    7-44 Ser vice Manual 4025-XXX Assembl y 22: P ower Unit[...]

  • Page 47

    7-45 P a r ts Catalog 4025-XXX Assembl y 22: P ower Unit Asm- Index Par t Number Units Description 22-1 12G4082 1 PWR SUPPL Y , 110V -1 12G4083 1 PWR SUPPL Y , 220V -2 12G4084 1 F AN, PO WER UNIT NS 11A9095 1 PO WER CORD L V , U .S., Canada, A ustralia/Ne w Zealand, Columbia, Costa Rica, Dominican Repub lic, Ecuador , El Salvador , Guatemala, Hondu[...]

  • Page 48

    7-46 Ser vice Manual 4025-XXX Assembl y 23: HVPS and I/O PWB WB[...]

  • Page 49

    7-47 P a r ts Catalog 4025-XXX Assembl y 23: HVPS and I/O PWB Asm- Index Par t Number Units Description 23-1 12G4085 1 CARD ASM, AC DRIVER, 110V -1 12G4086 1 CARD ASM, AC DRIVER, 220V -2 12G4089 1 SWITCH, INTERLOCK -3 12G4088 1 CARD ASM, I/O -4 12G4087 1 HVPS -5 12G4090 1 TRANSFORMER, 220 V MACHINE ONL Y -6 12G4376 1 PSL V -R2 PO W ER SUPPL Y[...]

  • Page 50

    7-48 Ser vice Manual 4025-XXX Assembl y 24: ESS Assembl y[...]

  • Page 51

    7-49 P a r ts Catalog 4025-XXX Assembl y 24: ESS Assemb ly Asm- Index Par t Number Units Description 24-1 12G4096 1 CABLE ASM, OP P ANEL -2 12G4091 1 CONTROLLER, BO X ASSEMBL Y Note: F actor y def aults m ust be r eset after y ou r eplace th e engine board (MCU PWB) contained in this B/M. Go to “ PRIN TER SETUP ” on page 3-5 -3 12G4093 1 BOARD [...]

  • Page 52

    7-50 Ser vice Manual 4025-XXX Assembl y 25: Harness[...]

  • Page 53

    7-51 P a r ts Catalog 4025-XXX Assembl y 25: Harness Asm- Index Par t Number Units Description 25-1 12G4108 1 CABLE ASM, HVPS -2 12G4107 1 CABLE ASM, MO T OR -3 12G4105 1 CABLE ASM, INTERLOCK -4 12G4104 1 CABLE ASM, P APER SIZE -5 12G4103 1 CABLE ASM, REGISTRA TION -6 12G4102 1 CABLE ASM, OUTPUT -7 12G4101 1 CABLE ASM, DUPLEX -8 12G4100 1 CABLE ASM[...]

  • Page 54

    7-52 Ser vice Manual 4025-XXX Assembl y 26: Miscellaneous Asm- Index Par t Number Units Description 26 12G4375 1 SCREW P AR TS P A CK 26 12G4368 1 KIT CLAMP 26 12G4369 1 KIT E CLIP 26 12G4370 1 KIT REP A CK, PRINTER 26 12G4371 1 KIT REP ACK, ENVELOPE FEEDER 26 12G4372 1 KIT REP A CK, DUPLEX UNIT 26 12G4373 1 KIT REP A CK, HCF 26 12G4374 1 KIT REP A[...]

  • Page 55

    7-53 P a r ts Catalog 4025-XXX Assembl y 26: Miscellaneous Asm- Index Par t Number Units Description 26 99A0424 1 INFRARED AD APTER 26 99A0467 1 P ARALLEL 1284-C ADAPTER 26 99A0545 1 EXTERNAL SERIAL T O P ARALLEL AD APTER 26 99A0923 1 USB AD APTER 26 99A0629 1 COAX/TWINAX AD APTER FOR SCS 26 99A1683 1 OPTRA FORMS TM 2MB FLASH DIMM 26 99A1684 1 OPTR[...]