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A good user manual
The rules should oblige the seller to give the purchaser an operating instrucion of Liebert 600T, along with an item. The lack of an instruction or false information given to customer shall constitute grounds to apply for a complaint because of nonconformity of goods with the contract. In accordance with the law, a customer can receive an instruction in non-paper form; lately graphic and electronic forms of the manuals, as well as instructional videos have been majorly used. A necessary precondition for this is the unmistakable, legible character of an instruction.
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First and foremost, an user manual of Liebert 600T should contain:
- informations concerning technical data of Liebert 600T
- name of the manufacturer and a year of construction of the Liebert 600T item
- rules of operation, control and maintenance of the Liebert 600T item
- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Liebert 600T alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Liebert 600T, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Liebert service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Liebert 600T.
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Table of contents for the manual
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Page 1
P OWER A VAILABILITY Series 600T ™ UPS I NST ALLATION M ANUAL Multi-Module Three-Phase 65-225 kV A 60 Hz[...]
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Page 2
The follo wing W ARNING applies to all bat tery cabin et s sup plied with UPS sys te ms: INTERNAL BA TTER Y STRAPPING MUST BE VERIF IED BY MANU- F ACTURER PRIOR TO MOVING A BA TTER Y CABINET . Ba tter y cab in et s c ont ai n non- spil la ble b atte rie s. Ke ep uni t s upr ight . Do not st ack. Do not tilt. Failu re to he ed this warn ing cou ld r[...]
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Page 3
i T a bl e o f C on te nt s 1 . 0 S a f e t y P r e c a u t i o n s .... .. .. .. ..... .. .. .. ..... .. .. .. ..... .. .. .. ..... .. .. .. .. 3 2 . 0 I n s t a l l a t i o n C o n s i d e r a t i o n s . .. .. ... .... .. .. ..... .. .. .. ..... .. .. .. ..... .. .. .. 4 2 . 1 T y p e so fS y s t e m C o n t r o lC a b i n e t s ... .. ... .. ..[...]
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Page 4
[...]
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Page 5
iii List of Fi gures F i g u r e1 M u l t i - M o d u l e U P S ,6 5&8 0k V A ( l e f t )a n db o t t o m - e n t r y1 0 0 - 2 2 5k V A ( r i g h t )......... ... 5 F i g u r e2 U P S M u l t i - M o d u l eU n i t B l o c kD i a g r a m . ...... ............. ....... ...... ....... ... 6 F i g u r e3 P r e f e r r e d G r o u n d i n gC o n f [...]
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Page 6
Figure 5 0 Ou tline Dr awing, M odule Ba ttery D isc onnect, 300-12 00 Amps (modul es w/inp ut iso. x fmr) 70 F i g u r e5 1 R e m o t eS t a t u sP a n e l ,S u r f a c e M o u n t ...... ...... ....... ...... ............. ...... 7 1 F i g u r e5 2 C i r c u i tB r e a k e r S c h e d u l e ,M u l t i - M o d u l eU P S ,6 5 - 2 2 5k V A . ......[...]
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Page 7
1 I MPORT A N T S AFETY I NST RUCTI ONS Save T he se In s tru ction s.[...]
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Page 8
2 ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___[...]
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Page 9
Safet y Precautions 3 1.0 S AFETY P RE CAUT IONS[...]
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Page 10
4 Insta llatio n Consi derations 2.0 I NST A LLATI ON C ONSIDERAT IONS[...]
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Page 11
Inst allati on Considerat ions 5 Figure 1 Multi-Module UPS, 65 & 80 kV A (left) a nd bottom-entry 100-225 kV A (right)[...]
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Page 12
6 Insta llatio n Consi derations Figu re 2 UP S Mult i-Mod ul e Un it Bloc k Dia gram 2. 1 T ypes of System Contr ol Cabin ets CB1 Modul e In put Bre ak er CB2 Modu l e Output Breaker MBD Modul e Batt ery Di scon nect CB2 Re c tif ie r / Charger Controls CB1 CO NT ROL P OWER UPS M ODU LE In v e rte r MBD U tilit y I nput Pow er Cont ro l Wi r i ng [...]
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Page 13
Unloadi ng and Handling 7 3.0 U NLOA DING AND H AND LING[...]
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Page 14
8 In s pec ti ons 4.0 I NSPECTIO NS 4. 1 Exte rnal In spectio ns 4. 2 In terna l Inspec tions[...]
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Page 15
Equipment Locat ion 9 5.0 E QU IPMENT L OC ATION[...]
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Page 16
10 Batter y Inst allati on 6.0 B ATTE RY I NST ALL ATION 6. 1 Bat tery Safe ty Pr ecautions[...]
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Page 17
Ba tter y In sta l latio n 11 Battery Saf ety Precautions in French Per CSA Requirement s Instruc tions Import antes Concernant La S é cur it é Con ser ver C es I nstr uct ion s[...]
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Page 18
12 Batter y Inst allati on[...]
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Page 19
Ba tter y In sta l latio n 13 6. 2 Match ing Batt ery Cabinet s 6. 3 No n-St andard B atteries[...]
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Page 20
14 Configur ing Y our Neutral a nd G round Con nections 7.0 C ONFI GURI NG Y OU R N EUTRAL AND G RO UN D C ONNE CTIONS[...]
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Page 21
Config uring Your Neutral an d Ground Conn ection s 15 7. 1 Pre fer r e d Grou nding C onfig uratio n, 4 80 or 600 V AC Inpu t and O utpu t, Isol ated Powe r Distribu tion Units , Wye-Co nnected Service Figu re 3 Pre ferred Gro und ing Con fig ura tion , 480 o r 600 V A C In put an d Outp ut[...]
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Page 22
16 Configur ing Y our Neutral a nd G round Con nections 7.2 G roun di ng Co nf igu ra t ion , 480 or 600 V A C Inpu t an d Outp ut , De lta Sourc e Figu re 4 Gro un ding C onf igur atio n wi th Ung rou nd ed Del t a S ou rce Inpu t[...]
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Page 23
Config uring Your Neutral an d Ground Conn ection s 17 7. 3 Pre ferred Grounding C o nfig uration with Po wer-Tie Swi tchgear Figu re 5 Pref erred Gro und ing Con fig ura tion, Pow er- Tie Syste ms[...]
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Page 24
18 Configur ing Y our Neutral a nd G round Con nections 7. 4 Grou nding Con figuratio ns, Batt ery S y stems Figu re 6 Bat tery Ca bin et Grou ndi ng Conf igu rati on[...]
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Page 25
Wiri ng Considerat ions 19 8.0 W IRING C ONSIDE RATIO NS[...]
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Page 26
20 Wiring Cons iderati ons 8. 1 Powe r W iring[...]
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Page 27
Wiri ng Considerat ions 21 8. 2 Co ntrol Wi ring[...]
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Page 28
22 Wiring Cons iderati ons 8. 3 Bat tery Wi ring[...]
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Page 29
Wiri ng Considerat ions 23 Figu re 7 T y pica l Mu lti- Modu le Co nfi gur atio ns I R CB2 Output SB B I R I R CB2 CB2 #2 UP S CB1 #1 UPS CB1 #3 UPS CB1 RIB RIB BIB RI B SCCI SCCI / SCCC (can acco modate up to 6 UPS modules) Ba t te r y MB D Batt e ry MBD Ba tt er y MB D MIB To C r i t i c a l L o a d SB B SBS MB B Syst em Con tr o ls I R #2 UP S C[...]
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Page 30
24 Wiring Conne ctions 9.0 W IRING C ONNECT IONS[...]
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Page 31
Wiring Conn ections 25 Abbrevi ations fo r C ircuit B reakers BFB Bypa ss Feeder Breaker BIB Bypa ss I nput Br eaker CB1 Module In put Breaker CB2 Module Outp ut Breaker MBB Mainte nance Bypass Br eaker MBD Module Bat tery Disconn ect MBFB Mainte nance Bypass Feed er Breaker MIB Mainte nance Isolat ion Break er RIB Recti fier Input Breaker SBB Syst[...]
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Page 32
26 Wiring I nspection 10.0 W IRIN G I NSPEC TION T abl e 1 Po wer Wir ing T e rmi n als - Fact ory Sup p l ied UPS Mod ule Rat ing Connect ion T ype 65 & 80 kVA Recti fier input i s top entry, to l ugs in the top of the in put circuit br eaker. Lugs will acco mmodate ca bl ing up t o 350MCM. DC li nk and critical bu s outp ut connect ions ar e [...]
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Page 33
Wiri ng Inspecti on 27 Ta b l e 3 Ta b l e 3 1 0 - 1 6 Allow able Ampaci ties of Insul ated Conductors Rat ed 0-2000 V olts, 60 ° to 90 ° C (140 ° to 1 94 ° F) 1 No t Mor e than T hree Conduc tor s in Rac eway or Cab le or E ar th ( D ir ect ly Buri ed) , bas ed on A mbie nt Tempe rat ure of 30° (86 ° F) Siz e Temperat ure Rating of Conduct o[...]
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Page 34
28 Inst allation Drawi ngs 11 . 0 I NS T ALL ATION D RAWING S Fig ure 8 Out line Dr awing, Single & Multi- Module 65 & 8 0 k V A[...]
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Page 35
Inst allation Dra wings 29 Figure 9 Outline Draw ing, Multi-Module System , 100 - 2 25 kV A, Sp ace S aver[...]
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Page 36
30 Inst allation Drawi ngs Figu re 10 Outli ne Draw in g, Mult i-Mod ule Sy st em, 100 - 22 5 k V A[...]
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Page 37
Inst allation Dra wings 31 Figure 1 1 Ou tline Drawing, System Con trol Cabinet (SCCT), 200-1200 Am p s[...]
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Page 38
32 Inst allation Drawi ngs Figure 12 Outline Drawin g, System Control Cabinet (SCCT), 1600-2500 Am p s[...]
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Page 39
Inst allation Dra wings 33 Figure 13 Outline Drawin g, System Control Cabinet (SCCP), 200-480 Amps[...]
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Page 40
34 Inst allation Drawi ngs Figure 14 Outline Draw ing, System Control Cabinet (S CCP) 560-960 Amps[...]
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Page 41
Inst allation Dra wings 35 Figure 15 Outline Draw ing, System Control Cabinet (SCCP) 1 120 to 2000 Amp[...]
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Page 42
36 Inst allation Drawi ngs Figure 16 Outline Dra w ing, System Control Cabinet (SCCB) 640 to 800 Amps[...]
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Page 43
Inst allation Dra wings 37 Figure 17 Outlin e Drawing, System Con trol Cabinet (S CCB) 128 0 to 16 00 Amps[...]
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Page 44
38 Inst allation Drawi ngs Figure 18 Outline Draw ing, Battery Po wer Pack, 65 & 80 kV A[...]
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Page 45
Inst allation Dra wings 39 Figure 19 Battery Powe r P ack , Size A[...]
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Page 46
40 Inst allation Drawi ngs Figure 20 Line-Up Det ai l, Single or Multi-Modu le System, 65 & 80 kV A wi th Battery Cabinets[...]
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Page 47
Inst allation Dra wings 41 Figure 21 Line-Up Det ail , Single or MM S ys tem, 100-225 kV A, Space S a ver with Battery Cabinets[...]
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Page 48
42 Inst allation Drawi ngs Figure 22 Line-Up Det ail , Single or Multi-Module System, 100 -225 kV A, with Battery Cabinets[...]
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Page 49
Inst allation Dra wings 43 Figure 23 Base Mounting Patterns, System Control Cabinet s (SCCT), 200 & 1200 Amps[...]
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Page 50
44 Inst allation Drawi ngs Figure 24 Base M ounting Patterns, System Control Cabinet s (S CCT), 1600-2500 Amps[...]
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Page 51
Inst allation Dra wings 45 Figure 25 Base M ounting Patterns, System Control Cabinet s (S CCP), 200-480 Amps[...]
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Page 52
46 Inst allation Drawi ngs Figure 26 Base M ounting Patterns, System Control Cabinets (SCCP), 560-2000 Amps[...]
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Page 53
Inst allation Dra wings 47 Figure 27 Base M ounting Patt e rns, System Control Cabinet (SCCB), 640-3000 Amp s[...]
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Page 54
48 Inst allation Drawi ngs Figure 28 T erm in al Detai ls, 6 5 & 8 0 kV A Modul e[...]
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Page 55
Inst allation Dra wings 49 Figure 29 T erm inal Detail s, Mu lti-Module S ystem, 100 & 125 kV A Space S a ver[...]
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Page 56
50 Inst allation Drawi ngs Figure 30 T erm inal Det ails, Mu lti-Module System , 150 & 225 kV A, Sp ace Saver[...]
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Page 57
Inst allation Dra wings 51 Figure 31 T erm inal Details, M ulti-Mo dule System, 100 & 125 kV A[...]
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Page 58
52 Inst allation Drawi ngs Figure 32 T erm inal Detai ls, Mu lti-Module S ystem, 150 & 225 kV A[...]
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Page 59
Inst allation Dra wings 53 Figure 33 Control Co nnection Location Diagr am, 65 & 80 kV A[...]
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Page 60
54 Inst allation Drawi ngs Figure 34 Control Co nnection Lo cation Di agram, 100-22 5 kV A[...]
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Page 61
Inst allation Dra wings 55 Figure 35 Control Co nnection Lo cation Diagr am, SCCC & SCCI[...]
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Page 62
56 Inst allation Drawi ngs Figure 36 Control Co nnection - L oc ation Diagram, System Co ntrol C abinet - SCCT[...]
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Page 63
Inst allation Dra wings 57 Figu re 37 Con trol Wi ring , Exte rnal In tercon ne ct Diagr am[...]
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Page 64
58 Inst allation Drawi ngs Figu re 3 8 C ont rol Wire List , Ext erna l Inte rconn ec tions, UPS Modu le[...]
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Page 65
Inst allation Dra wings 59 Figu re 39 Con trol Wire List, E xtern al Inte rconn ections, St a nda rd Wirin g, SCC T , P art 1 o f 3[...]
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Page 66
60 Inst allation Drawi ngs Figu re 40 Con trol Wire List, E xtern al Inte rconn ections, St a nda rd Wirin g, SCC T , P art 2 o f 3[...]
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Page 67
Inst allation Dra wings 61 Figu re 41 Con trol Wire List, E xtern al Inte rconn ections, St a nda rd Wirin g, SCC T , P art 3 o f 3[...]
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Page 68
62 Inst allation Drawi ngs Figure 42 Control Wire List, External Interconn ections, Alarm St atus Contact s Option[...]
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Page 69
Inst allation Dra wings 63 Figure 43 Control Wire List, External Interco nnections, Main tenance B yp ass Interl ock Option[...]
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Page 70
64 Inst allation Drawi ngs Figure 44 Control Wire List, External Interconn ections, Remote Statu s P anel Option[...]
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Page 71
Inst allation Dra wings 65 Figure 45 Control Wire List, Extern al Interconn ections, Int ernal Modem Option[...]
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Page 72
66 Inst allation Drawi ngs Figure 46 Control Wire List, External I nterconnections, Custo mer Alarm Interfac e Option[...]
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Page 73
Inst allation Dra wings 67 Figure 47 Control Wire List, Extern al Interconn ections, Battery T emp erature Sen sor O ption[...]
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Page 74
68 Inst allation Drawi ngs Figure 48 Control Wire List, External I nterconnections, SNMP I n terface Op tion[...]
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Page 75
Inst allation Dra wings 69 Figu re 49 Outli ne Draw in g, Mod ule Ba ttery D isconn ec t, 175 -250 A mps[...]
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Page 76
70 Inst allation Drawi ngs Figure 50 Outline Draw ing, Module Battery Disconn ect, 300-1200 Amps (modules w/input iso. xfmr)[...]
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Page 77
Inst allation Dra wings 71 Figu re 51 Rem ote Status Pa ne l, Su rfac e Moun t[...]
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Page 78
72 Inst allation Drawi ngs Figure 52 Cir cuit Breaker Schedule, Multi-Mod ule UPS, 65-225 kV A[...]
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Page 79
Inst allation Dra wings 73 Figure 53 Circuit Br eaker S chedule, Batter y Cabi net, 65-50 0 kV A[...]
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Page 80
74 Inst allation Drawi ngs Figure 54 Circuit Breaker Schedule, Merl in Gerin, S ystem Co ntrol Cabine t (SCCT), 20 0-4000 Amps[...]
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Page 81
Inst allation Dra wings 75 Figure 55 Circuit Breaker Schedule, G . E., System Control Cabinet (SCCT), 1600-4000 Amp s[...]
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Page 82
76 Appendix A - Site P l anni ng Data 12.0 A PPENDIX A- S ITE P LANN IN G D AT A 65-22 5 kV A M ulti-M odul e Sys te ms 12.1 N otes[...]
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Page 83
Appendix A - Si t e Planni ng Data 77 T ab le 4 Series 600T M ulti-Module Systems , 65-225 kV A - 208 V olt Input UPS Rat ing AC Out put Vol tage Optio ns R ect if ie r AC Inpu t Curr ent Inver t er AC O utput Cu rren t Req uired Batt ery Disco n- nect Rat in g Maximum Ba tter y Cu rren t at End of Disch arg e Maximum Heat Dis- sipati on BTU/ hr. D[...]
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Page 84
78 Appendix A - Site P l anni ng Data T ab le 5 Series 600T M ulti-Module Systems , 65-225 kV A - 480 V olt Input UPS Rat ing AC Out put Vol tage Optio ns R ect if ie r AC Inpu t Curr ent Inver t er or Bypass AC O utput Cu rren t Req uired Batt ery Disco n- nect Rat in g Maximum Ba tter y Cu rren t at End of Disch arg e Maximum Heat Dis- sipati on [...]
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Page 85
Appendix A - Si t e Planni ng Data 79 T ab le 6 Series 600T M ulti-Module Systems , 65-225 kV A - 600 V olt Input UPS Rat ing AC Out put Vol tage Optio ns R ect if ie r AC Inpu t Curr ent Inver t er or Bypass AC O utput Cu rren t Req uired Batt ery Disco n- nect Rat in g Maximum Ba tter y Cu rren t at End of Disch arg e Maximum Heat Dis- sipati on [...]
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Page 86
80 Appendix B - Fie l d Supp l ied Lug s 13.0 A PPENDIX B- F IELD S UPPLIED L UGS T abl e 7 One- Hol e Lugs T&B 1 Lug S ty le Wi re Size Bolt Si ze (Inche s) To ngue Wi dth (Inches ) T& B 1 P/N Liebert P/N 1 Stak -On 1/0 AWG 3/8 0.88 J973 12-714 255-56 2 2/0 AW G 3/8 1.00 K973 12-714255- 66 3 3/0 AW G 3/8 1. 10 L973 12-714 255-76 4 4/0 AW G[...]
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Page 87
Thi s p age in tention ally lef t b l ank[...]
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Page 88
The Comp any Behind the Products With over a million installations around the glob e, Liebert is the world leader in computer protection systems. Since its founding in 1965, Liebert has developed a complete range of support and protection systems fo r sensitive electronics: • Environmental systems—close-control air conditioning from 1 to 60 ton[...]