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Liebert 600T manual

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Table of contents for the manual

  • Page 1

    P OWER A VAILABILITY Series 600T ™ UPS I NST ALLATION M ANUAL Multi-Module Three-Phase 65-225 kV A 60 Hz[...]

  • Page 2

    The follo wing W ARNING applies to all bat tery cabin et s sup plied with UPS sys te ms: INTERNAL BA TTER Y STRAPPING MUST BE VERIF IED BY MANU- F ACTURER PRIOR TO MOVING A BA TTER Y CABINET . Ba tter y cab in et s c ont ai n non- spil la ble b atte rie s. Ke ep uni t s upr ight . Do not st ack. Do not tilt. Failu re to he ed this warn ing cou ld r[...]

  • Page 3

    i T a bl e o f C on te nt s 1 . 0 S a f e t y P r e c a u t i o n s .... .. .. .. ..... .. .. .. ..... .. .. .. ..... .. .. .. ..... .. .. .. .. 3 2 . 0 I n s t a l l a t i o n C o n s i d e r a t i o n s . .. .. ... .... .. .. ..... .. .. .. ..... .. .. .. ..... .. .. .. 4 2 . 1 T y p e so fS y s t e m C o n t r o lC a b i n e t s ... .. ... .. ..[...]

  • Page 4

    [...]

  • Page 5

    iii List of Fi gures F i g u r e1 M u l t i - M o d u l e U P S ,6 5&8 0k V A ( l e f t )a n db o t t o m - e n t r y1 0 0 - 2 2 5k V A ( r i g h t )......... ... 5 F i g u r e2 U P S M u l t i - M o d u l eU n i t B l o c kD i a g r a m . ...... ............. ....... ...... ....... ... 6 F i g u r e3 P r e f e r r e d G r o u n d i n gC o n f [...]

  • Page 6

    Figure 5 0 Ou tline Dr awing, M odule Ba ttery D isc onnect, 300-12 00 Amps (modul es w/inp ut iso. x fmr) 70 F i g u r e5 1 R e m o t eS t a t u sP a n e l ,S u r f a c e M o u n t ...... ...... ....... ...... ............. ...... 7 1 F i g u r e5 2 C i r c u i tB r e a k e r S c h e d u l e ,M u l t i - M o d u l eU P S ,6 5 - 2 2 5k V A . ......[...]

  • Page 7

    1 I MPORT A N T S AFETY I NST RUCTI ONS Save T he se In s tru ction s.[...]

  • Page 8

    2 ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___________ _____ ___________ ____________ ___________ ___________ _ ___[...]

  • Page 9

    Safet y Precautions 3 1.0 S AFETY P RE CAUT IONS[...]

  • Page 10

    4 Insta llatio n Consi derations 2.0 I NST A LLATI ON C ONSIDERAT IONS[...]

  • Page 11

    Inst allati on Considerat ions 5 Figure 1 Multi-Module UPS, 65 & 80 kV A (left) a nd bottom-entry 100-225 kV A (right)[...]

  • Page 12

    6 Insta llatio n Consi derations Figu re 2 UP S Mult i-Mod ul e Un it Bloc k Dia gram 2. 1 T ypes of System Contr ol Cabin ets CB1 Modul e In put Bre ak er CB2 Modu l e Output Breaker MBD Modul e Batt ery Di scon nect CB2 Re c tif ie r / Charger Controls CB1 CO NT ROL P OWER UPS M ODU LE In v e rte r MBD U tilit y I nput Pow er Cont ro l Wi r i ng [...]

  • Page 13

    Unloadi ng and Handling 7 3.0 U NLOA DING AND H AND LING[...]

  • Page 14

    8 In s pec ti ons 4.0 I NSPECTIO NS 4. 1 Exte rnal In spectio ns 4. 2 In terna l Inspec tions[...]

  • Page 15

    Equipment Locat ion 9 5.0 E QU IPMENT L OC ATION[...]

  • Page 16

    10 Batter y Inst allati on 6.0 B ATTE RY I NST ALL ATION 6. 1 Bat tery Safe ty Pr ecautions[...]

  • Page 17

    Ba tter y In sta l latio n 11 Battery Saf ety Precautions in French Per CSA Requirement s Instruc tions Import antes Concernant La S é cur it é Con ser ver C es I nstr uct ion s[...]

  • Page 18

    12 Batter y Inst allati on[...]

  • Page 19

    Ba tter y In sta l latio n 13 6. 2 Match ing Batt ery Cabinet s 6. 3 No n-St andard B atteries[...]

  • Page 20

    14 Configur ing Y our Neutral a nd G round Con nections 7.0 C ONFI GURI NG Y OU R N EUTRAL AND G RO UN D C ONNE CTIONS[...]

  • Page 21

    Config uring Your Neutral an d Ground Conn ection s 15 7. 1 Pre fer r e d Grou nding C onfig uratio n, 4 80 or 600 V AC Inpu t and O utpu t, Isol ated Powe r Distribu tion Units , Wye-Co nnected Service Figu re 3 Pre ferred Gro und ing Con fig ura tion , 480 o r 600 V A C In put an d Outp ut[...]

  • Page 22

    16 Configur ing Y our Neutral a nd G round Con nections 7.2 G roun di ng Co nf igu ra t ion , 480 or 600 V A C Inpu t an d Outp ut , De lta Sourc e Figu re 4 Gro un ding C onf igur atio n wi th Ung rou nd ed Del t a S ou rce Inpu t[...]

  • Page 23

    Config uring Your Neutral an d Ground Conn ection s 17 7. 3 Pre ferred Grounding C o nfig uration with Po wer-Tie Swi tchgear Figu re 5 Pref erred Gro und ing Con fig ura tion, Pow er- Tie Syste ms[...]

  • Page 24

    18 Configur ing Y our Neutral a nd G round Con nections 7. 4 Grou nding Con figuratio ns, Batt ery S y stems Figu re 6 Bat tery Ca bin et Grou ndi ng Conf igu rati on[...]

  • Page 25

    Wiri ng Considerat ions 19 8.0 W IRING C ONSIDE RATIO NS[...]

  • Page 26

    20 Wiring Cons iderati ons 8. 1 Powe r W iring[...]

  • Page 27

    Wiri ng Considerat ions 21 8. 2 Co ntrol Wi ring[...]

  • Page 28

    22 Wiring Cons iderati ons 8. 3 Bat tery Wi ring[...]

  • Page 29

    Wiri ng Considerat ions 23 Figu re 7 T y pica l Mu lti- Modu le Co nfi gur atio ns I R CB2 Output SB B I R I R CB2 CB2 #2 UP S CB1 #1 UPS CB1 #3 UPS CB1 RIB RIB BIB RI B SCCI SCCI / SCCC (can acco modate up to 6 UPS modules) Ba t te r y MB D Batt e ry MBD Ba tt er y MB D MIB To C r i t i c a l L o a d SB B SBS MB B Syst em Con tr o ls I R #2 UP S C[...]

  • Page 30

    24 Wiring Conne ctions 9.0 W IRING C ONNECT IONS[...]

  • Page 31

    Wiring Conn ections 25 Abbrevi ations fo r C ircuit B reakers BFB Bypa ss Feeder Breaker BIB Bypa ss I nput Br eaker CB1 Module In put Breaker CB2 Module Outp ut Breaker MBB Mainte nance Bypass Br eaker MBD Module Bat tery Disconn ect MBFB Mainte nance Bypass Feed er Breaker MIB Mainte nance Isolat ion Break er RIB Recti fier Input Breaker SBB Syst[...]

  • Page 32

    26 Wiring I nspection 10.0 W IRIN G I NSPEC TION T abl e 1 Po wer Wir ing T e rmi n als - Fact ory Sup p l ied UPS Mod ule Rat ing Connect ion T ype 65 & 80 kVA Recti fier input i s top entry, to l ugs in the top of the in put circuit br eaker. Lugs will acco mmodate ca bl ing up t o 350MCM. DC li nk and critical bu s outp ut connect ions ar e [...]

  • Page 33

    Wiri ng Inspecti on 27 Ta b l e 3 Ta b l e 3 1 0 - 1 6 Allow able Ampaci ties of Insul ated Conductors Rat ed 0-2000 V olts, 60 ° to 90 ° C (140 ° to 1 94 ° F) 1 No t Mor e than T hree Conduc tor s in Rac eway or Cab le or E ar th ( D ir ect ly Buri ed) , bas ed on A mbie nt Tempe rat ure of 30° (86 ° F) Siz e Temperat ure Rating of Conduct o[...]

  • Page 34

    28 Inst allation Drawi ngs 11 . 0 I NS T ALL ATION D RAWING S Fig ure 8 Out line Dr awing, Single & Multi- Module 65 & 8 0 k V A[...]

  • Page 35

    Inst allation Dra wings 29 Figure 9 Outline Draw ing, Multi-Module System , 100 - 2 25 kV A, Sp ace S aver[...]

  • Page 36

    30 Inst allation Drawi ngs Figu re 10 Outli ne Draw in g, Mult i-Mod ule Sy st em, 100 - 22 5 k V A[...]

  • Page 37

    Inst allation Dra wings 31 Figure 1 1 Ou tline Drawing, System Con trol Cabinet (SCCT), 200-1200 Am p s[...]

  • Page 38

    32 Inst allation Drawi ngs Figure 12 Outline Drawin g, System Control Cabinet (SCCT), 1600-2500 Am p s[...]

  • Page 39

    Inst allation Dra wings 33 Figure 13 Outline Drawin g, System Control Cabinet (SCCP), 200-480 Amps[...]

  • Page 40

    34 Inst allation Drawi ngs Figure 14 Outline Draw ing, System Control Cabinet (S CCP) 560-960 Amps[...]

  • Page 41

    Inst allation Dra wings 35 Figure 15 Outline Draw ing, System Control Cabinet (SCCP) 1 120 to 2000 Amp[...]

  • Page 42

    36 Inst allation Drawi ngs Figure 16 Outline Dra w ing, System Control Cabinet (SCCB) 640 to 800 Amps[...]

  • Page 43

    Inst allation Dra wings 37 Figure 17 Outlin e Drawing, System Con trol Cabinet (S CCB) 128 0 to 16 00 Amps[...]

  • Page 44

    38 Inst allation Drawi ngs Figure 18 Outline Draw ing, Battery Po wer Pack, 65 & 80 kV A[...]

  • Page 45

    Inst allation Dra wings 39 Figure 19 Battery Powe r P ack , Size A[...]

  • Page 46

    40 Inst allation Drawi ngs Figure 20 Line-Up Det ai l, Single or Multi-Modu le System, 65 & 80 kV A wi th Battery Cabinets[...]

  • Page 47

    Inst allation Dra wings 41 Figure 21 Line-Up Det ail , Single or MM S ys tem, 100-225 kV A, Space S a ver with Battery Cabinets[...]

  • Page 48

    42 Inst allation Drawi ngs Figure 22 Line-Up Det ail , Single or Multi-Module System, 100 -225 kV A, with Battery Cabinets[...]

  • Page 49

    Inst allation Dra wings 43 Figure 23 Base Mounting Patterns, System Control Cabinet s (SCCT), 200 & 1200 Amps[...]

  • Page 50

    44 Inst allation Drawi ngs Figure 24 Base M ounting Patterns, System Control Cabinet s (S CCT), 1600-2500 Amps[...]

  • Page 51

    Inst allation Dra wings 45 Figure 25 Base M ounting Patterns, System Control Cabinet s (S CCP), 200-480 Amps[...]

  • Page 52

    46 Inst allation Drawi ngs Figure 26 Base M ounting Patterns, System Control Cabinets (SCCP), 560-2000 Amps[...]

  • Page 53

    Inst allation Dra wings 47 Figure 27 Base M ounting Patt e rns, System Control Cabinet (SCCB), 640-3000 Amp s[...]

  • Page 54

    48 Inst allation Drawi ngs Figure 28 T erm in al Detai ls, 6 5 & 8 0 kV A Modul e[...]

  • Page 55

    Inst allation Dra wings 49 Figure 29 T erm inal Detail s, Mu lti-Module S ystem, 100 & 125 kV A Space S a ver[...]

  • Page 56

    50 Inst allation Drawi ngs Figure 30 T erm inal Det ails, Mu lti-Module System , 150 & 225 kV A, Sp ace Saver[...]

  • Page 57

    Inst allation Dra wings 51 Figure 31 T erm inal Details, M ulti-Mo dule System, 100 & 125 kV A[...]

  • Page 58

    52 Inst allation Drawi ngs Figure 32 T erm inal Detai ls, Mu lti-Module S ystem, 150 & 225 kV A[...]

  • Page 59

    Inst allation Dra wings 53 Figure 33 Control Co nnection Location Diagr am, 65 & 80 kV A[...]

  • Page 60

    54 Inst allation Drawi ngs Figure 34 Control Co nnection Lo cation Di agram, 100-22 5 kV A[...]

  • Page 61

    Inst allation Dra wings 55 Figure 35 Control Co nnection Lo cation Diagr am, SCCC & SCCI[...]

  • Page 62

    56 Inst allation Drawi ngs Figure 36 Control Co nnection - L oc ation Diagram, System Co ntrol C abinet - SCCT[...]

  • Page 63

    Inst allation Dra wings 57 Figu re 37 Con trol Wi ring , Exte rnal In tercon ne ct Diagr am[...]

  • Page 64

    58 Inst allation Drawi ngs Figu re 3 8 C ont rol Wire List , Ext erna l Inte rconn ec tions, UPS Modu le[...]

  • Page 65

    Inst allation Dra wings 59 Figu re 39 Con trol Wire List, E xtern al Inte rconn ections, St a nda rd Wirin g, SCC T , P art 1 o f 3[...]

  • Page 66

    60 Inst allation Drawi ngs Figu re 40 Con trol Wire List, E xtern al Inte rconn ections, St a nda rd Wirin g, SCC T , P art 2 o f 3[...]

  • Page 67

    Inst allation Dra wings 61 Figu re 41 Con trol Wire List, E xtern al Inte rconn ections, St a nda rd Wirin g, SCC T , P art 3 o f 3[...]

  • Page 68

    62 Inst allation Drawi ngs Figure 42 Control Wire List, External Interconn ections, Alarm St atus Contact s Option[...]

  • Page 69

    Inst allation Dra wings 63 Figure 43 Control Wire List, External Interco nnections, Main tenance B yp ass Interl ock Option[...]

  • Page 70

    64 Inst allation Drawi ngs Figure 44 Control Wire List, External Interconn ections, Remote Statu s P anel Option[...]

  • Page 71

    Inst allation Dra wings 65 Figure 45 Control Wire List, Extern al Interconn ections, Int ernal Modem Option[...]

  • Page 72

    66 Inst allation Drawi ngs Figure 46 Control Wire List, External I nterconnections, Custo mer Alarm Interfac e Option[...]

  • Page 73

    Inst allation Dra wings 67 Figure 47 Control Wire List, Extern al Interconn ections, Battery T emp erature Sen sor O ption[...]

  • Page 74

    68 Inst allation Drawi ngs Figure 48 Control Wire List, External I nterconnections, SNMP I n terface Op tion[...]

  • Page 75

    Inst allation Dra wings 69 Figu re 49 Outli ne Draw in g, Mod ule Ba ttery D isconn ec t, 175 -250 A mps[...]

  • Page 76

    70 Inst allation Drawi ngs Figure 50 Outline Draw ing, Module Battery Disconn ect, 300-1200 Amps (modules w/input iso. xfmr)[...]

  • Page 77

    Inst allation Dra wings 71 Figu re 51 Rem ote Status Pa ne l, Su rfac e Moun t[...]

  • Page 78

    72 Inst allation Drawi ngs Figure 52 Cir cuit Breaker Schedule, Multi-Mod ule UPS, 65-225 kV A[...]

  • Page 79

    Inst allation Dra wings 73 Figure 53 Circuit Br eaker S chedule, Batter y Cabi net, 65-50 0 kV A[...]

  • Page 80

    74 Inst allation Drawi ngs Figure 54 Circuit Breaker Schedule, Merl in Gerin, S ystem Co ntrol Cabine t (SCCT), 20 0-4000 Amps[...]

  • Page 81

    Inst allation Dra wings 75 Figure 55 Circuit Breaker Schedule, G . E., System Control Cabinet (SCCT), 1600-4000 Amp s[...]

  • Page 82

    76 Appendix A - Site P l anni ng Data 12.0 A PPENDIX A- S ITE P LANN IN G D AT A 65-22 5 kV A M ulti-M odul e Sys te ms 12.1 N otes[...]

  • Page 83

    Appendix A - Si t e Planni ng Data 77 T ab le 4 Series 600T M ulti-Module Systems , 65-225 kV A - 208 V olt Input UPS Rat ing AC Out put Vol tage Optio ns R ect if ie r AC Inpu t Curr ent Inver t er AC O utput Cu rren t Req uired Batt ery Disco n- nect Rat in g Maximum Ba tter y Cu rren t at End of Disch arg e Maximum Heat Dis- sipati on BTU/ hr. D[...]

  • Page 84

    78 Appendix A - Site P l anni ng Data T ab le 5 Series 600T M ulti-Module Systems , 65-225 kV A - 480 V olt Input UPS Rat ing AC Out put Vol tage Optio ns R ect if ie r AC Inpu t Curr ent Inver t er or Bypass AC O utput Cu rren t Req uired Batt ery Disco n- nect Rat in g Maximum Ba tter y Cu rren t at End of Disch arg e Maximum Heat Dis- sipati on [...]

  • Page 85

    Appendix A - Si t e Planni ng Data 79 T ab le 6 Series 600T M ulti-Module Systems , 65-225 kV A - 600 V olt Input UPS Rat ing AC Out put Vol tage Optio ns R ect if ie r AC Inpu t Curr ent Inver t er or Bypass AC O utput Cu rren t Req uired Batt ery Disco n- nect Rat in g Maximum Ba tter y Cu rren t at End of Disch arg e Maximum Heat Dis- sipati on [...]

  • Page 86

    80 Appendix B - Fie l d Supp l ied Lug s 13.0 A PPENDIX B- F IELD S UPPLIED L UGS T abl e 7 One- Hol e Lugs T&B 1 Lug S ty le Wi re Size Bolt Si ze (Inche s) To ngue Wi dth (Inches ) T& B 1 P/N Liebert P/N 1 Stak -On 1/0 AWG 3/8 0.88 J973 12-714 255-56 2 2/0 AW G 3/8 1.00 K973 12-714255- 66 3 3/0 AW G 3/8 1. 10 L973 12-714 255-76 4 4/0 AW G[...]

  • Page 87

    Thi s p age in tention ally lef t b l ank[...]

  • Page 88

    The Comp any Behind the Products With over a million installations around the glob e, Liebert is the world leader in computer protection systems. Since its founding in 1965, Liebert has developed a complete range of support and protection systems fo r sensitive electronics: • Environmental systems—close-control air conditioning from 1 to 60 ton[...]