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Liebert GXT2-4500RT230 manual

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Table of contents for the manual

  • Page 1

    P OWER A VAILABILITY GXT2-6000RT230 ™ & GXT2-4500R T230 ™ U SER M ANUAL 230V AC[...]

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    [...]

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    i T ABLE OF CONTENTS I MPORT ANT S AFETY I NSTRUC TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 G LOSSARY O F S YMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.0 I NTRODUCTI ON . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 4

    ii 8.6 Bypass Indicator LED (Amber) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 8.7 UPS ON Indicator LED (Green) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 9 8.8 Battery Indicator LED (Amber) . . . . . . . . . . . . . . . . . . . . . . . . . [...]

  • Page 5

    1 I MPORT ANT S AFE TY I NSTRUCTIONS SA VE THESE INSTRUCTIONS This Manual C ontains Impo rtant Safety Instructions. Re ad all safety and oper ating instructio ns before operatin g the Uni nterruptible Power Supply (UPS). Adhere to all warnin gs on the un it and in this manual. Follow all operating and user instructions. This equipm ent can be opera[...]

  • Page 6

    2 G LOSSARY O F S YMBOLS Risk of ele ctrical shoc k Indicates caution followed by important instructions AC input AC output Requests the user to consult the manual Indicates the unit contains a valve-regulated lead acid battery Recycle DC voltage Equipment grounding conductor Bonded to ground AC voltage ON/Alarm Silence/Battery Test OFF/Bypass Indi[...]

  • Page 7

    Introd uction 3 1.0 I NTRODUCTION Congratulations on your choice of the Liebert UPStation GXT2-6000RT230 and GXT2-4500RT230 Uninterruptib le Power System (U PS). It provides conditioned po wer to microcomputers and other sensitive electronic equipment. Upon generation, AC power is clean and stabl e. However, during transmission and di stribution it[...]

  • Page 8

    System Description 4 2.0 S YSTEM D ESCRIPTION 2.1 T ransient V oltage Surge Suppr ession (TVSS) and EMI/RFI Filters These UPS components provide surge protection and filter both electr omagnetic interference (EMI) and radio frequency interference (RFI). They mini mize any surges or interference present in the mains line and keep the se nsitive equi[...]

  • Page 9

    System Description 5 2.5 DC-to-DC Converter The DC to DC converter utilizes energy from the ba ttery system and raises th e DC voltage to the opti- mum operating voltage for the inverte r. This allows the inverter to operate co ntinuously at its opti- mum efficiency and volt age, thu s increasing reli ability. 2.6 Battery The UPStation GXT2 utilize[...]

  • Page 10

    Major Compo nents 6 3.0 M AJOR C OMPONENT S The GXT2 is composed of thre e major assemblies to provide easie r handling , installation, and versa- tility. 3.1 Main Frame and Electronics This 5U cabinet is shipped with internal batteries installed and a basic, hardwire distribution box attached and ready to install. Figure 1 GXT2, front view ! UPSta[...]

  • Page 11

    Major Compo nents 7 Figure 2 GXT2, rear view 3.2 Internal Battery Packs The UPS has two internal battery packs behind a ba ttery access door on the front of the unit. Each pack is fitted with a conn ector to link to the UPS. Figure 3 Internal battery pack with connec tor Fans External Battery Connector DB-9 Communication Port Removable Power Distri[...]

  • Page 12

    Major Compo nents 8 3.3 Removable Power Distribution Box The UPS arrives with a basic hardwi re power distribution pack instal led. This box always contai ns the UPS input circuit breaker. Optional versions may be availab le to replace the standard box for custom installations. Figure 4 Power distribution boxes, basic, optional NOTE Hardwire and ha[...]

  • Page 13

    What’ s Included 9 4.0 W HAT ’ S I NCLUDED The GXT2 are shipped with the following items: • GXT2-6000RT2 30 and GXT2-4500RT230 user manual • Vertical display overlay • Top bezels - 2 • MultiLink software CD • MultiLink serial cable, 10 ft (3m) • Rack mount handle s • Support base - 2 • Mounting hardware • Configuration program[...]

  • Page 14

    Installation and Configurat ion 10 5.0 I NST ALLATION AND C ONFIGURATION Do NOT attempt to start the UPS, turn on any circuit breaker or energize the input power until instructed to do so in 6.0 - Initial Start-Up and Electrical Checks . Visually inspect the UPS for freight damage. Report any damag e to the carrier and your local dealer or Liebert [...]

  • Page 15

    Installation and Configurat ion 11 5.1.3 Inst alling the Adjusta ble Rack-Mount Kit—Sold Sep arately This kit contains pa rts needed to mount several di fferent models of UPS an d external battery cabi- nets into EIA310-D standard four- post racks that are 18-32" deep (457- 813mm). The weight limit per pair of adjustable rack-mounti ng brack[...]

  • Page 16

    Installation and Configurat ion 12 4. Get eight (8 ) M4 screws and eight (8) M4 nuts from the hardware pack in this kit. Each nut has a locking, nylon insert that begins gripping the screw when it is halfway tight. Make sure to tighten the nut and screw completely to ensure locking action. Fasten the rear member and the front member together using [...]

  • Page 17

    Installation and Configurat ion 13 5.2 External Battery Cabinet Inst allation Optional Liebert external battery cabinets may be connec ted to the UPS to prov ide additional battery run time. External battery cabinets are design ed to be placed on one side of the UPS or stacked beneath the UPS. 1. Visually inspect the external battery cabinet for fr[...]

  • Page 18

    Installation and Configurat ion 14 5.3 Connect the Internal Batteri es Using the External Connector The internal connectors of the inte rnal battery packs will be connect ed when shipped. However, the internal batteries will be disconnected from th e UPS using a rear panel connector. The connector attaches to the UPS in both the open and closed pos[...]

  • Page 19

    Installation and Configurat ion 15 Figure 6 Distribution box electrica l connections diagram PD-CEHDWR and PD-CEHDWRBYP T erminal Block Connections Conduit entry holes are provided on the rear and side of the box. Input and ou tput wiring should not share the same conduit. T able 1 Electrical specificat ions Input Current Rating Recommended (Maximu[...]

  • Page 20

    Initial Start-Up and Electrical Checks 16 6.0 I NITIAL S TAR T -U P AND E LECTRICAL C HECKS 1. Verify that the Input Outp ut circuit breakers are off. 2. During ini tial system checks, discon nect all loads (ope n load disconnects). 3. Inspect all wiring, cables, and connection. 4. If external battery cabinets are used, verify that the battery inte[...]

  • Page 21

    Configuration Prog ram 17 7.0 C ONFIGURATION P ROGRAM The final step of in stallation may require custom configuratio n of your UPS u sing the en closed config- uration program. Some configuratio n setti ngs may be changed only whil e the UPS is off. These should be set before the UPS is put into full-time service powering the critical load. For mo[...]

  • Page 22

    Controls and Indica tors 18 8.0 C ONTROLS AND I NDICATORS 8.1 ON/Alarm Silence/Manua l Battery T est Button This button controls output power to co nnected load (s) and ha s three function s: •O N •A l a r m S i l e n c e •M a n u a l B a t t e r y T e s t ON - Pressing this button will start up the UPS in order to provide conditioned and pro[...]

  • Page 23

    Controls and Indica tors 19 8.3 Load Level Indicator s (4 Green, 1 Amber) The load level indicators displa y the approximate electrical load placed upon the UPS at all times. 8.4 Battery Level Indicators (5 Green) The battery leve l indicators disp lay appr oximate battery capaci ty at all times. The UPStation GXT2 is equipped with automatic and re[...]

  • Page 24

    Operating Instru ctions 20 9.0 O PERATING I NSTRUCTIONS 9.1 Normal Mode Operation During normal operation, mains powe r provides energy to the UPS. The filters, power factor co rrection circuit and the inverter process this power to provide computer grade power to connected loads. The UPS maintains the batteries in a full y charged state. The four [...]

  • Page 25

    Communications 21 10.0 C OMMUNICATIONS 10.1 Communications Interface Port The UPStation GXT2 UPS has a stand ard DB-9 serial port female connector located on the rear of the UPS unit. Several signals are provided on this port and are assigned as follows: 10.2 Pin 4 - Remote Shut down on Battery 1. 1. This pin is functional only when the UPS is in b[...]

  • Page 26

    Communications 22 10.3 UPS Intelligent Communications The UPStation GXT2 is eq uipped with two Intellislo t® ports to provide advanced communication and monitoring options. The Intellislot port closer to the corner of the UPS chassis is the serial card slot . This Intellislot port is used for the OCWEBCARD and the USBCA RD. Th e other Intellislot [...]

  • Page 27

    Communications 23 10.4 Remote Emergency Power Off The UPS is equipped with a Remote Emergency Power Off (RE PO) connector. The user must supply a means of interfacing with the REPO circuit to allow disconnecting the UPS input feeder breaker to remove a ll sources of po wer to the UPS and connected equipment to comply with national and local wi ring[...]

  • Page 28

    Maintenance 24 11 . 0 M AINTENANCE 1 1.1 Internal Battery The UPStation GXT2 requires very little maintenance. The batterie s are valve-regulated, non-spill- able, flame retardant, lead acid, and should be kept charged to obtain their designed life. The UPS continuously charges the batteries wh en connected to the mains supply. When storing the UPS[...]

  • Page 29

    Maintenance 25 1 1.1.1 Internal Battery Replacement 1. Remove the 3U battery a ccess panel on the front of the UPS by loosening the two captive screws located between the bezels (see illustration at right). 2. Once the captive screws are loosened, tip the panel forward and lift to remove it from the main cabinet. 3. Use a Phillips (cross-head) scre[...]

  • Page 30

    Maintenance 26 1 1.2 AC Power Connections Power connections may be disconnect ed from the UPS cabinet via a removable distribution box. This may be a convenient feature if the UPS must be moved a short distance or replaced. This box a llows power connections to be conveniently discon nection from the main UPS cabi net. A label is atta ched to the U[...]

  • Page 31

    Trou bleshooting 27 12.0 T ROUB LESHOOTING The information below indicates various sy mptoms a user may encounter in the event the UPStation GXT2 develops a problem. Use this information to determine whether external fact ors caused the problem and how to remedy the situation. 1. 1. The Fault indicator will il luminate, indicating the UPS detected [...]

  • Page 32

    Trou bleshooting 28 T able 4 T roubleshooting guide Problem Cause So lution UPS fails to start when the ON button is pressed. UPS is short-circuite d or overloaded. Ensure UPS is OFF. Disconnect all loads and ensure nothing is lodged in output receptacles. Ensure loads are not defective or shorted internally. Battery indicator LED is illuminated. U[...]

  • Page 33

    Trou bleshooting 29 Fault and LEDs D&E are Illuminated Charger malfunction If the charger is overvoltage, the UPS will shutdown. If the charger is undervolta ge and the ba tteries are nearly de pleted, this alarm will give a temporar y warnin g before the UPS shuts down. UPS requires service. Cont act your local dea ler, Liebert representative [...]

  • Page 34

    Trou bleshooting 30 Using the configuration program, the user may specify the number of GX T2-240VBATT external bat- tery cabinets attached to the UPS. The factory default is pr ogrammed for internal batteries only . Table 6 above shows the estimated run times at different loads. T able 6 Battery run ti mes Load% 4500VA 6000VA Internal Battery (min[...]

  • Page 35

    Trou bleshooting 31 12.0.1 Auto-Learning Battery Run T imes As batteries age, the estimated runtimes may become less accura te. The GXT2 is programmed to “learn” from a full bat tery discharge and modify the estimated runtime fo r the measured battery capacity. This can improve accuracy and compensate for aging batteries or ba tteries that oper[...]

  • Page 36

    Specifications 32 13.0 S PECIFICATIONS T able 7 UPS specifications Model Number GXT2-6000RT230 GXT2-4500RT230 Model Rating 6KVA / 4,200W 4.5KVA / 3,150W Dimensions mm (in.) Unit, W x D x H 221 x 547 x 4 30 (8.7 x 21.5 x 16.9) Shipping, W x D x H 560 x 690 x 5 00 (22.05 x 27.17 x 19.7) Weight kg (lbs) Unit 67 (151) 67 (151) Shipping 79.5 (175.3) 79.[...]

  • Page 37

    Specifications 33 T able 8 Power distri bution spec ifications Model Number PD-CEHDWR PD-CEHDWRBYP Amps Rating 32 Amps Input Power Connection 3-Wire Hardwired, 6-10mm 2 (8-10AWG) Output Power Connection 3-Wire Hardwired, 6-10mm 2 (8-10AWG) Includes: Two IEC320 C19 16A/250V sockets Two IEC320 C19 16A/250V sockets Manual Bypass Switch with Indicator [...]

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    Specifications 34[...]

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    The Comp any Behind the Products With over a million installations around the glob e, Liebert is the world leader in compute r protection systems. Since its foundi ng in 1965, Liebert has developed a complete range of support and protection systems fo r sensitive electronics: • Env ironmental systems—close-control air conditioning from 1 to 60 [...]