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Life Fitness 8105 manual

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Table of contents for the manual

  • Page 1

    Part # 6787901 Revision: 06/18/98 1 ASSEMB LY INSTRUCTIONS 8105 SMITH PRESS[...]

  • Page 2

    2 IMPO RT ANT NOTES Please note: T ools Required for Assembly * Thank you for purchasing the LIFE FITNESS 8105 SMITH PRESS. Please read these instructions thoroughly and keep them for future reference. This product must be assembled on a flat, level surface to assure its proper function. 2 NOTE: BOL T LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HE[...]

  • Page 3

    PARTS LIST PART # 6712002 6711402 6711203 6708901 6711601 6711701 6710201 6710102 6710503 6710403 6787301 6709001 6709901 6709603 6675501 KEY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 QTY 2 2 1 2 1 1 1 2 1 1 1 2 2 2 6 PART # 3102937 3102917 3102933 3103003 3102502 3102801 3102802 3203001 3203002 3202901 6708501 3116101 6714501 6695801 DESCRIPTION 1/2 X 4[...]

  • Page 4

    • CAREFULL Y lower one COUNTER WEIGHT (14) down into the LEFT UPRIGHT (9) & RIGHT UPRIGHT (10) until it bottoms out as shown in FIGURE 2. 4 FIGURE 2 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 STEP 2: 10 14 9 14[...]

  • Page 5

    5 FIGURE 3 STEP 3: • LOOSEL Y assemble the LOWER SUPPORT (3) and two PL ATE HOLDER (15) to the LEFT & RIGHT UPRIGHTS (9& 10) using four 1/2 X 4-1/2 ” BOLTS (16) and four 1/2 ” LOCK NUTS (21) as shown in FIGURE 3. 1/2 X 4-1/2 ” 16 15 21 3 9 10 15 1/2 X 4-1/2 ” 16[...]

  • Page 6

    6 FIGURE 4 • SECUREL Y assemble four PL ATE HOLDERS (15) to the LEFT & RIGHT UPRIGHTS (9 & 10) using eight 1/2 X 4 ” BOL TS (17) , eight 1/2 ” W ASHERS (20), and eight 1/2 ” LOCK NUTS (21) as shown in FIGURE 4 . STEP 4: 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 1/2 X 4 ” 17 10 9 21 20 15[...]

  • Page 7

    7 STEP 5: • LOOSEL Y assemble two CHROME ANGLES (12) to the top of the LEFT & RIGHT UPRIGHTS (9 & 10) using four 1/2 X 4-1/ 2 ” BOLTS (16), and four 1/2 ” LOCK NUTS (21) as shown in FIGURE 5. (NOTE: M AKE SURE CABLE IS BETWEEN THE TWO BOL TS.) FIGURE 5 16 1/2 X 4-1/2 ” 1/2 X 4 ” 17 10 9 12 21 21 12 20 • LOOSEL Y assemble the CHR[...]

  • Page 8

    8 FIGURE 6 STEP 6: • LOOSELY assemble UPPER SUPPORT (11) to the LEFT & RIGHT UPRIGHTS (9 & 10) using two 1/2 X 4 ” BOLTS (17) two 1/2 ” WASHERS (20) and two 1/2 ” LOCK NUTS (21) as shown in FIGURE 6. (NOTE: MAKE SURE CABLE IS INSIDE OF THE 1/2” BOLT AS SHOWN IN DETAIL. ) 21 11 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 20 20 21 17 1/2 X[...]

  • Page 9

    9 FIGURE 7 STEP 7: • SECURELY assemble the 4-1/2 ” PULLEYS (27) to the UPPER SUPPORT (11) using two 3/8 X 2 ” BOLTS (18) and two 3/8 ” LOCK NUTS (22) as shown in FIGURE 7. • Finish the assembly of the UPPER SUPPORT (11) to the LEFT & RIGHT UPRIGHTS (9 & 10) using two 1/2 X 4 ” BOLTS (17), two 1/2 ” WASHERS (20), and two 1/2 ?[...]

  • Page 10

    10 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 FIGURE 8 STEP 8: • Insert two 80 ” GUIDE RODS (13) through the BUSHINGS in the UPPER SUPPORT (11) and out through the top, then lower the GUIDE RODS (13) down into the BUSHING on the BASE of the UPRIGHTS (9 & 10) as shown in FIGURE 8. BUSHING 11 13[...]

  • Page 11

    11 STEP 9: • Slide one 1-1/2 ” THRUST BEARING (25), one RIGHT SAFETY HOOK (6), and one 1 ” SHAFT COLLAR (24) over the SAFETY STOP (2) as shown in FIGURE 9. FIGURE 9 FIGURE 10 • Slide one 1-1/2 ” THRUST BEARING (25), one LEFT SAFETY HOOK (5), and one 1 ” SHAFT COLLAR (24) over the SAFETY STOP (2) as shown in FIGURE 9. LEFT RIGHT STEP 10:[...]

  • Page 12

    12 STEP 12: FIGURE 11 FIGURE 12 • Slide one BEARING HOUSING (1), one 2 ” SHAFT COLLAR (23), and one 2-1/2 ” OD RUBBER BUMPER (29) over each SLEEVE ASSEMBLY (4) as shown in FIGURE 11. • Using a 1/4 ” Allen wrench, SECURELY tighten each set screw on the 2 ” SHAFT COLLARS (23). See FIGURE 11. • Slide one BEARING HOUSING (1) & SLEEVE [...]

  • Page 13

    13 FIGURE 13 STEP 13: • Lift up each GUIDE ROD (13) and insert them through each BEARING HOUSING (1) on the SMITH BAR ASSEMBLY (7) then seat GUIDE RODS (13) back into the BUSHINGS in the BASE of the UPRIGHTS (9 & 10). See FIGURE 13. 7 • Lift up each GUIDE ROD (13) and slide one 1 ” SHAFT COLLAR (24) over the bottom of each GUIDE ROD (13).[...]

  • Page 14

    14 FIGURE 14 STEP 14: • Lift up on each GUIDE ROD (13) and slide the RIGHT & LEFT BAR STOP ASSEMBLIES (8) over the bottom of each GUIDE ROD (13) onto their respective sides then lock the HOOKS of the BAR STOPS (8) onto the CHROME ANGLES (12) then seat GUIDE RODS (13) back into the BUSHINGS in the BASE of the UPRIGHTS (9 & 10). See FIGURE [...]

  • Page 15

    15 FIGURE 15 STEP 15: • Loosen each 1 ” SHAFT COLLAR (24) and slide each one up firmly against the BUSHINGS of the UPPER SUPPORT (11). See FIGURE 15. • Using a 3/16 ” Allen wrench, SECURELY tighten each set screw on the 1 ” SHAFT COLLARS (24). See FIGURE 15. 13 TIGHTEN! TIGHTEN![...]

  • Page 16

    16 0 1 2 34 5 6 1/2 1/2 1/2 1/2 1/2 1/2 FIGURE 16 STEP 16: • SECURELY assemble threaded end of CABLE ASSEMBLIES (26) into the BEARING HOUSINGS (1) using one 1/2 ” WASHER (20) on each side as shown in FIGURE 16. 26 8 20 • NOTE: Lubricate the GUIDE RODS (13) with a light oil or lubricant that is available at most hardware stores.[...]

  • Page 17

    17 FIGURE 17 STEP 17: • MAKE SURE ALL CONNECTIONS ARE TIGHT! Thank you for purchasing the Life Fitness 8105 SMITH PRESS. If unsure of proper use of equipment, call your local Life Fitness distributor or call the Life Fitness customer service department at (800) 328-9714.[...]