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Table of contents for the manual
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Page 1
Integrity�CLSL�Summit�Trainer CLSL-ALLXX-01 Parts�Manual 13.09.11[...]
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Page 2
1 Table of Contents Miscellaneous 3 Console Assembly (CN) 4 Heart Rate (HR) 6 Base Electronics (BE) 7 Resistor and 6V Battery 7 Power Control Board/Access Panel Assembly 8 Drive System (DS) 9 Crossover Pulley Assembly 9 Flexonic Belts and T ensioner Bracket 10 Clutch Shaft and Sprockets 11 Clutch Pulley and Shaft Assemblies 12 T iming Belts and Spr[...]
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Page 3
2 Wiring 27[...]
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Page 4
3 Miscellaneous Miscellaneous Part Numbers Description Part Number Operation Manual English M051-00K68-A035 - PDF available on-line German M051-00K68-A036 - PDF available on-line French M051-00K68-A037 - PDF available on-line Spanish M051-00K68-A038 - PDF available on-line Italian M051-00K68-A039 - PDF available on-line Dutch M051-00K68-A040 - PDF [...]
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Page 5
4 Console Assembly (CN) Exploded View Parts List Item Alpha Code Part Number Description CN-001 LSL CLEDL-ENGEX-01N Console Assembly English/English " LSL CLEDL-ENGMX-01N Console Assembly English/Metric " LSL CLEDL-GERMX-01N Console Assembly German/Metric " LSL CLEDL-FRNMX-01N Console Assembly French/Metric " LSL CLEDL-SPNMX-01N[...]
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Page 6
5 " LSL AK86-00075-0000 Overlay Bezel/Switch/iPod Holder Assembly Dut/Met " LSL AK86-00076-0000 Overlay Bezel/Switch/iPod Holder Assembly Rus/Met CN-006 LSL 0K86-01004-0200 Panel Access iPod CN-007 LSL 0K86-01003-0200 iPod Holder CN-008 LSL AK86-00003-0000 iPod Cable to PCB CN-009 LSL 0017-00101-181 1 6-32 x 10 PHL P AN Mounting Screw (2)[...]
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Page 7
6 Heart Rate (HR) Exploded View Part Numbers Item Alpha Code Part Number Description HR-001 LSL 0017-00101-1462 Electrode Screw (2) HR-002 LSL AK60-00079-0203 T op Electrode HR-003 LSL AK60-00080-0203 Bottom Electrode[...]
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Page 8
7 Base Electronics (BE) Resistor and 6V Battery Exploded View Parts List Item Alpha Code Part Number Description BE-001 LSL AK68-00108-0000 Resistor Assembly - includes parts in asterisk (*) BE-002* LSL 0017-00101-1797 Resistor Assembly Mounting Screw (2) BE-003* LSL See Note 1 Resistor Bracket BE-004* LSL 100E-00002-0091 Resistor (2) BE-005 LSL 00[...]
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Page 9
8 Power Control Board/Access Panel Assembly Exploded View Parts List Item Alpha Code Part Number Description BE-01 1 LSL AK68-00107-0002 Power Control Board/Access Panel Assembly BE-012 LSL 0K68-01031-0000 Access Panel Bracket BE-013 LSL 0017-00042-0821 Plastic Grommet (4) BE-014 LSL B084-92218-0000 Alternator Control Board BE-015 LSL 0017-00101-18[...]
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Page 10
9 Drive System (DS) Crossover Pulley Assembly Exploded View Parts List Item Alpha Code Part Number Description DS-001 LSL 0017-00103-0332 Nut DS-002 LSL AK68-00104-0000 Crossover Pulley DS-003 LSL 0017-00104-0044 W asher DS-004 LSL 0017-00101-191 1 Mounting Bolt[...]
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Page 11
10 Flexonic Belts and Tensioner Bracket Exploded View Parts List Item Alpha Code Part Number Description DS-01 1 LSL 0K62-01 134-0000 Flexonic Belt DS-012 LSL 0017-00101-1797 Reed Switch Mounting Screw (2) DS-013 LSL AK68-00159-0000 Reed Switch DS-014 LSL 0017-00101-1905 T ensioner Screw DS-015 LSL 0017-00104-0469 W asher DS-016 LSL 0017-00101-1906[...]
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Page 12
11 Clutch Shaft and Sprockets Exploded View Parts List Item Alpha Code Part Number Description DS-021 LSL 0K53-01 183-0000 Hex Key DS-022 LSL 0017-00101-2015 Setscrew (2) DS-023 LSL 0K35-01 186-0007 Poly-V Pulley DS-024 LSL 0K47-01 104-0000 Thrust Washer (6) DS-025 LSL AK68-00102-0001 Users Right Clutch Sprocket DS-026 LSL 0K47-01024-0000 Clutch Sh[...]
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Page 13
12 Clutch Pulley and Shaft Assemblies Exploded View Parts List Item Alpha Code Part Number Description DS-041 LSL AK68-00105-0000 Clutch Pulley and Shaft Assembly - includes item in asterisk (*) DS-042* LSL see Note 1 Bearing Retainer Mounting Screw (2) DS-043* LSL see Note 1 Bearing Retainer DS-044* LSL see Note 1 Intermediate Shaft DS-045* LSL se[...]
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Page 14
13 Timing Belts and Springs Exploded View Parts List Item Alpha Code Part Number Description DS-061 LSL 0017-00101-1904 Mounting Screw (2 per Belt T erminator) DS-062 LSL 0017-00104-0469 W asher (2 per Belt T erminator) DS-063 LSL 0K35-01 105-0000 Belt T erminator (4) DS-064 LSL 0K35-01 142-0000 Bracket (4)[...]
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Page 15
14 DS-065 LSL 0K68-01081-0000 Lower Spring (2) DS-066 LSL 0K68-01051-0000 Upper Spring (2) DS-067 LSL 0017-00104-0465 W asher (1 per Spring) DS-068 LSL 0017-00101-1902 Mounting Screw (1 per Spring) DS-069 LSL 0017-00103-0332 Nut DS-070 LSL AK68-00104-0000 Crossover Pulley DS-071 LSL 0017-00101-191 1 Pulley Mounting Screw DS-072 LSL AK68-0021 1-0000[...]
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Page 16
15 Frame System (FS) Console Support Assembly Exploded View Parts List Item Alpha Code Part Number Description FS-001 LSL 0017-00101-1791 Console Support Mounting Screw (6) FS-002 LSL 0K62-01023-0402 Console Support Cover FS-003 LSL 0017-00101-1796 Console Support Cover Screw (2) FS-004 LSL 0017-0042-0754 Grommet (2) FS-005 LSL 0K62-010300202 Conso[...]
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Page 17
16 User Arms and Hardware Exploded View Parts List Item Alpha Code Part Number Description FS-061 LSL 0017-00101-1791 User Arm Mounting Screw (3 per Arm) FS-062 LSL AK68-00143-0004 Left User Arm with Grip FS-063 LSL AK68-00143-0003 Right User Arm with Grip FS-064 LSL 0K62-01 138-0201 Grip[...]
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Page 18
17 Deadshft and Bullhorn Covers Exploded View Parts List Item Alpha Code Part Number Description FS-01 1 LSL 0K62-01012-0201 Outside Deadshaft Cover - A (2) FS-012 LSL 0K62-01009-0201 Inside Deadshaft Cover - front (2) FS-013 LSL 0K62-0101 1-0201 Inside Deadshaft Cover - left rear FS-014 LSL 0017-00101-1796 Deadshaft Cover Screw (2 per cover) FS-01[...]
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Page 19
18 Mono-Column, Hand Rail and Vertical Uprights Exploded View Parts List Item Alpha Code Part Number Description FS-021 LSL 0017-00104-0469 W asher (3) FS-022 LSL 0017-00101-1881 Mono-Column Mounting Bolt (3) FS-023 LSL GK68-00002-0002 Mono-Column with Inserts FS-024 LSL 0017-00101-1805 Upper Handrail Mounting Screw (4) FS-025 LSL AK68-00206-0001 H[...]
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Page 20
19 Shrouds, Boot Exploded View Parts List Item Alpha Code Part Number Description FS-031 LSL 0017-00101-1796 Shroud Mounting Screw (8 per Shroud) FS-032 LSL 0K68-01061-0201 Mono-Column Boot FS-033 LSL AK68-00176-0003 Left Shroud Assembly FS-034 LSL AK68-00176-0002 Right Shroud Assembly[...]
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Page 21
20 Access Panel, Wheels and Leg Levelers Exploded View Parts List Item Alpha Code Part Number Description FS-041 LSL 0017-00042-1066 Push-on Cap (2) (see Note 1) FS-042 LSL 0017-00042-0674 Wheel (2) FS-043 LSL 0K68-01045-0000 Wheel Shaft FS-044 LSL 0K68-01047-0000 Leg Leveler (5) FS-045 LSL 0K68-01 129-0201 End Cap (2) Note 1: It is recommended tha[...]
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Page 22
21 Stepping System (SS) Rear Step Assembly Exploded View Parts List Item Alpha Code Part Number Description SS-001 LSL AK68-00136-0001 Rear Step Assembly - includes Items in asterisk (*) SS-002* LSL 0K68-01020-0201 Rear Step SS-003* LSL see Note 1 Rear Step Mounting Bracket SS-004 LSL 0017-00101-1903 Step Assembly Mounting Screw (3) SS-005* LSL 001[...]
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Page 23
22 Pedal Track Cover and Step Assembly Exploded View Parts List Item Alpha Code Part Number Description SS-01 1 LSL 0017-00101-1903 Upper Mounting Bracket Screw (2) SS-012 LSL 0017-00101-1902 Center Cover Assembly Mounting Screw (2) SS-013 LSL 0017-00101-1881 T rack Cover Mounting Screw (4) SS-014 LSL 0K68-01087-0000 Upper Mounting Bracket for Peda[...]
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Page 24
23 Pedals,Truck and Roller Assembly Exploded View Parts List Item Alpha Code Part Number Description SS-031 LSL AK47-00071-0000 Mono Roller and Shaft Assembly (3) - includes Items in asterisk (*) SS-032* LSL 0017-00103-0324 Nut (1 per roller) SS-033* LSL 0017-00101-1730 Mounting Screw (1 per roller) SS-034* LSL see Note 1 Mono Roller and Shaft SS-0[...]
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Page 25
24 SS-043** LSL 0017-00101-1908 Mounting Screw (1 per roller) SS-044** LSL see Note 2 Mini Mono and Shaft SS-045** LSL 0017-00103-0333 Nut (1 per roller) SS-046 LSL AK68-001 10-0000 T ruck and Roller Assembly Note 1 - not available individually; included in Mono Roller and Shaft Assembly (Item SS-031). Note 2 - not available individually; included [...]
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Page 26
25 Linkage System (LS) Rocker Arm and Control Link Assembly Exploded View Parts List Note 1 - All parts and assemblies listed below are applicable to the right or left Rocker Arm and Control Link assemblies except where indicated otherwise. Item Alpha Code Part Number Description LS-001 LSL AK68-00125-0002 Rocker Arm Assembly LS-002 LSL AK68-00147-[...]
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Page 27
26 LS-003 LSL 0017-00104-0479 W asher LS-004 LSL 0017-00101-1881 Control Link Mounting Screw LS-005 LSL 0K61-01283-0002 Cap LS-006 LSL 0017-00100-0178 Retaining Ring LS-007 LSL 0017-00104-0418 W asher LS-008* LSL 0017-00042-0754 Grommet (1) LS-009 LSL 0K47-01 104-0000 W asher (2) LS-010 LSL 0K47-01 105-0000 W asher (2) LS-01 1 LSL 0017-00100-0107 R[...]
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Page 28
27 Wiring Cable Chart Item Alpha Code Part Number Description CBL-001 LSL 1 18E-00001-0140 Switch:Reed; SPST CBL-002 LSL 1 18E-00001-0266 FFC 16 Pin 1.25mm, 7 in. CBL-003 LSL AK32-00020-0002 Cbl-Assy: Coax, 120 in. CBL-004 LSL AK32-00078-0001 Cbl-Assy: Pwr Ext, 120 in. CBL-005 LSL AK32-00124-0002 Cbl-Assy: Headphone Jack, 3.5mm CBL-006 LSL AK47-000[...]
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Page 29
28 Wiring Diagrams Control PCB CBL-0 1 0 CBL-0 0 9 CBL-0 0 1 CBL-0 0 8[...]
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Page 30
29 Console PCB PIN # SIGN AL DESC. 1 C-S A FE AUDIO LEFT 2 C-S A FE AUDIO R IGHT 3 RECEIVE DATA (Rxd) 4 TR ANSMIT DAT A (Txd) 5 V-CARDI O 6 CT S (N/U) 7 GROUN D 8 VSYS C C-SAFE (P9 / P 1 0 ) PI NOUT CBL-0 0 5 CBL-0 1 4 CBL-0 1 2 CBL-0 1 1 CBL-0 0 2[...]
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Page 31
30 LCD TV and HR Handles CBL-0 0 4 CBL-0 0 3 CBL-0 1 3 CBL-0 0 7 CBL-0 0 7 CBL-0 0 6[...]