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Lincoln Electric High-Speed and High-Deposition Welding manual

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Table of contents for the manual

  • Page 1

    APPLICA TION Tandem MIG TM Low cost and profitability are key business objectives, whether the product offering is a wheel, a water tank, or a truck frame. It used to be thought that on the road to lower cost, quality had to be sacrificed. That’ s no longer true with T andem MIG welding. The following factors affect pricing per welded part: • C[...]

  • Page 2

    Tandem MIG The future of welding is here. ® APPLICA TION 2/16 High-Speed and High-Deposition Welding WA VEFORM CONTROL TECHNOLOGY TM T andem MIG is a dual wire GMA W process that is used in automated welding applications to improve welding productivity and part throughput. The process utilizes two welding power sources and two wire feeders acting [...]

  • Page 3

    Tandem MIG The future of welding is here. ® APPLICA TION 3/16 High-Speed and High-Deposition Welding WA VEFORM CONTROL TECHNOLOGY TM The two welding arcs common to the T andem MIG process have distinct functions. The lead arc (the first arc in the direction of torch travel) is operated in a spray transfer mode. The mode may be either a special T a[...]

  • Page 4

    The future of welding is here. ® APPLICA TION 4/16 WA VEFORM CONTROL TECHNOLOGY TM Tandem MIG Flat and Horizontal Lap W elds 1.5 mm - 5 mm Automotive, T ank Fabrication Flat and horizontal lap welds common to automotive components like control arms, stub or full chassis frames, cross members, shock absorbers, struts, stabilizer arms and flex axles[...]

  • Page 5

    The future of welding is here. ® APPLICA TION 5/16 WA VEFORM CONTROL TECHNOLOGY TM Tandem MIG Using T andem MIG For High-Deposition Applications Flat and Horizontal Fillet W elds 6 mm and Larger Railroad, Structural, Industrial Equipment, Ship Building, Off Road Wheel Manufacturing Flat and horizontal fillets common to structural building componen[...]

  • Page 6

    The future of welding is here. ® APPLICA TION 6/16 WA VEFORM CONTROL TECHNOLOGY TM Tandem MIG High-Speed and High-Deposition Welding Problem - Single Wir e GMA W As higher travel speeds are explored with conventional single solid and metal cored wire GMA W processes one of the factors that limits obtainable travel speeds is a phenomenon referred t[...]

  • Page 7

    The future of welding is here. ® APPLICA TION 7/16 WA VEFORM CONTROL TECHNOLOGY TM Tandem MIG Comparing High-Speed T andem MIG T o Single Wire GMA W Processes T ravel Speed Comparison Higher Deposition rates Problem - Single Wir e GMA W A conventional single wire GMA W process has an optimum operating range based primarily on wire diameter , shiel[...]

  • Page 8

    Tandem MIG The future of welding is here. ® APPLICA TION 8/16 High-Speed and High-Deposition Welding WA VEFORM CONTROL TECHNOLOGY TM Reduced Heat Input and Improved Bead Pr ofiles Comparing High-Deposition T andem MIG T o Single Wire GMA W Process Problem - Single Wir e GMA W A single wire GMA W process has a useable weld metal deposition rate bas[...]

  • Page 9

    Tandem MIG The future of welding is here. ® APPLICA TION 9/16 High-Speed and High-Deposition Welding WA VEFORM CONTROL TECHNOLOGY TM Comparing High-Deposition T andem MIG T o Single Wire GMA W Process Deposition Rate Comparison 40 20 30 Single Wire GMA W Lbs./Hr . T andem MIG 1/4” Horizontal Fillet 10 W eld Metal Deposition Rate Single Wire GMA [...]

  • Page 10

    Tandem MIG The future of welding is here. ® APPLICA TION 10/16 High-Speed and High-Deposition Welding WA VEFORM CONTROL TECHNOLOGY TM Using T andem MIG Understanding Operating V ariables The general rules governing operating variables for single wire GMA W arc welding also apply to T andem MIG welding. However there are additional considerations t[...]

  • Page 11

    Tandem MIG The future of welding is here. ® APPLICA TION 11/16 High-Speed and High-Deposition Welding WA VEFORM CONTROL TECHNOLOGY TM Using T andem MIG Understanding Operating V ariables Shielding Gas The lead and trail shielding gas should be of the same mixture and supplied through separate flow regulators. Gas flow per electrode should be a min[...]

  • Page 12

    Tandem MIG The future of welding is here. ® APPLICA TION 12/16 High-Speed and High-Deposition Welding WA VEFORM CONTROL TECHNOLOGY TM Configuring T andem MIG Hard Automation Systems Models: AD1202 - 1 and AD1202 - 2 H B G A A E I C Item Component AD1202-1 AD1202-2 Qty A Power Source T andem MIG Power W ave 455M Robotic or K2262-1-TM 2 T andem MIG [...]

  • Page 13

    The future of welding is here. ® APPLICA TION 13/16 WA VEFORM CONTROL TECHNOLOGY TM Tandem MIG High-Speed and High-Deposition Welding Configuring T andem MIG Robotic Systems B H A D F E G C Item Component AD1201-1 AD1201-2 Qty A Power Source T andem MIG Power W ave 455M Robotic or K2262-1-TM 2 A T andem MIG Power W ave 655 Robotic K1519-1-TM 2 B W[...]

  • Page 14

    The future of welding is here. ® APPLICA TION 14/16 WA VEFORM CONTROL TECHNOLOGY TM Power Feed 10R Wire Feeder Compact Wire Drive System for Automation The Power Feed 10R is a high performance, digitally controlled wire feeder designed to be a part of a modular , multi-process welding system. It is specifically designed to mount to a robot arm or [...]

  • Page 15

    Tandem MIG The future of welding is here. ® APPLICA TION 15/16 High-Speed and High-Deposition Welding WA VEFORM CONTROL TECHNOLOGY TM Lincoln W elding Systems Featuring T andem MIG Power W ave 455M For welding thicker materials in robotics, hard automation, PLC and semiautomatic applications, choose the Power W ave 455M. The power source features [...]

  • Page 16

    Tandem MIG The future of welding is here. ® THE LINCOLN ELECTRIC COMP ANY www .lincolnelectric.com 1.216.481.8100 Customer Assistance Policy The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customer and to exceed t[...]