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- informations concerning technical data of Lincoln Electric IM645-A
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- safety signs and mark certificates which confirm compatibility with appropriate standards
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Usually it results from the lack of time and certainty about functionalities of purchased items. Unfortunately, networking and start-up of Lincoln Electric IM645-A alone are not enough. An instruction contains a number of clues concerning respective functionalities, safety rules, maintenance methods (what means should be used), eventual defects of Lincoln Electric IM645-A, and methods of problem resolution. Eventually, when one still can't find the answer to his problems, he will be directed to the Lincoln Electric service. Lately animated manuals and instructional videos are quite popular among customers. These kinds of user manuals are effective; they assure that a customer will familiarize himself with the whole material, and won't skip complicated, technical information of Lincoln Electric IM645-A.
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Table of contents for the manual
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Page 1
P o w er W a ve 450 W ater Cooler Upgrade Kit UPGRADE INST ALLA TION INSTR UCTIONS IM645-A May, 2000 GENERAL DESCRIPTION This upgrade kit is designed to provide all necessary parts and instruction to replace a G2725 water cooler assembly with an improved design G3503-[ ] water cooler assembly. The G3503-1 and G3503 Coolers are inter- changeable as [...]
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Page 2
2 RECOMMENDED T OOLS FOR INST ALLA TION OR SER VICE: • absorbent towels • alcohol wipe • 3 mm allen wrench (G3503 only) • socket wrench • 4 inch long minimum socket extension • 1/4, 5/16, and 3/8 hex standard depth sockets • 5/32 allen socket • medium blade slotted screwdriver • large blade slotted screwdriver, 8 inches long minim[...]
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Page 3
G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT 3 INST ALLA TION INSTRUCTIONS REPLA CING A G2725 COOLER WITH A G3503-[ ] COOLER 1. Preparation: • Always switch off the Power Wave machine power. • Always disconnect the Power Wave machine from service input power. 2. Remove the G2725 cooler assembly: a . Remove gas cylinder(s) from machine ’ [...]
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Page 4
G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT 4 l. Attach Power Wave machine label from retrofit kit to its case back. m . Stamp or etch "B" as the suffix of Power Wave ’ s code number located on its rating plate. Include this suffix for all future parts orders. n. Install gas cylinder(s) onto tray. 5 . Select a recommended coolant [...]
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Page 5
G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT 5 G3503-[ ] COOLER PERIODIC MAINTENANCE 1. Preparation: • Always switch off the Power Wave machine power. • Always disconnect the Power Wave machine from service input power. • Do not remove the pump relief valve ’ s 3/4 in. acorn hex nut or attempt to adjust the relief valve setting. 2 . Re[...]
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Page 6
6 G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT 12 10 36 8 1 34 13 11 35 23 3 2 26 14 15 37 31 22 26 24 26 28 27 9 29 26 25 26 21 6 22 7 4 25 26 19 26 20 5 30 19 20 16 17 18 P-261-K.2 P-261-K.2 10-2-98 COOLER ASSEMBL Y P AR TS[...]
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Page 7
7 G3503-[ ] POWER WAVE 450 WATER COOLER UPGRADE KIT Recommended Spare Parts are Highlighted in Bold Powerwave 450 Water Cooler Upgrade Assembly, G3503 & -1 1 X Includes: 1 Base Assembly (G3503 Only) S24504-1 1 X 1 Base Assembly (G3503-1 Only) S24504-36 1 X 2 Motor S24504-2 1 X 3 Fan Blade S24504-3 1 X 4 Pump with Torque Coupling S24504-4 1 X 5 [...]
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Page 8
0.25 to 0.50 inches Figure 1. Specified coolant level. Visible Coolant Level Rear Panel of Power Wave Reservoir Screen T ABLE 1 COOLER ELECTRICAL HARNESS PIN-OUTS Molex Molex Description Connector Pin No. large 1 Ground large 2 Motor Common large 3 Unused large 4 Unused large 5 Motor 230 VAC (PW 450 only) large 6 Motor 230 Vac (PW 455 only) small 1[...]