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Lincoln Electric IM911 manual

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Table of contents for the manual

  • Page 1

    COOL ARC 40 S T AND ALONE W A TER COOLER IP 21S OPERA TOR’S MANUAL IM911 December, 2008 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thought- ful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS [...]

  • Page 2

    SAFETY i SAFETY i COOL ARC® 40 FOR ENGINE powered equipment. 1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running. ____________________________________________________ 1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors. ________________[...]

  • Page 3

    FUMES AND GASES can be dangerous. 5 .a . Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases.When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. When welding with electrodes which require special ventilation su[...]

  • Page 4

    FOR ELECTRICALL Y powered equipment. 8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment. 8 . b . Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturerʼs recommendations. 8.c. Ground the equipment in accordance with the U.S. National Electrical[...]

  • Page 5

    iv SAFETY iv COOL ARC® 40 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suivantes: Sûreté Pour Soudage A LʼArc 1. Protegez-vous contre la secousse électrique: a. L[...]

  • Page 6

    v v Thank You for selecting a QUALITY product by Lincoln Electric. We want you to take pride in operating this Lincoln Electric Company product ••• as much pride as we have in bringing this product to you! Read this Operators Manual completely before attempting to use this equipment. Save this manual and keep it handy for quick reference. Pay[...]

  • Page 7

    vi vi T ABLE OF CONTENTS Page Installation .......................................................................................................Section A Technical Specifications ........................................................................................A-1 Safety Precautions...........................................................[...]

  • Page 8

    K2187-2 (COOL ARC® 40 230V International) Via Continental European (SCHUKO)- PRONG PLUG 220-240VAC 50/60 Hz 1 Phase 1.3-1.7 Amps 2.0-2.4 Amps 60 psi (414 kPa) (4.14 bar)Max. 1.66 gal/min. (6.28 liter/min) Max. 53-57 psi (365-393 kPa) .45-.60 gal/min. (1.7-2.3 liter/min) 2.0 ga. (7.6 liters) For Use Above Freezing: Use Clean tap, distilled or de-io[...]

  • Page 9

    A-2 INST ALLA TION COOL ARC® 40 A-2 SAFETY PRECAUTIONS UNP ACKING THE COOL-ARC ® 40 The packaging of the Cooler is designed to withstand shipping abuse, and contains a cardboard liner that surrounds the unit. If any shipping damage has occurred, contact your certified Lincoln distributor or service center. When unpacking the unit, avoid thrust- i[...]

  • Page 10

    A-3 INST ALLA TION COOL ARC® 40 A-3 LYING DOWN (HORIZONTAL): Carefully add 2 gallons (7.6 liters) of coolant through a funnel into the coolant reservoir fill hole. AVOID SPILLING COOLANT INTO THE LOUVERS ON THE TOP OF THE COOLER. The cooler is "FULL" when the coolant lies just below the coolant reservoir opening with the cooler in the up[...]

  • Page 11

    A-4 INST ALLA TION COOL ARC® 40 A-4 HORIZONT AL INST ALLA TION ON THE TOP OF A POWER SOURCE For proper installation, follow the instructions provided with the K559-2 Cooler Horizontal Mounting Bracket Kit. The cooler is secured to the power source lift bale. Reference the table below for a list of power sources that allows the COOL ARC® 40 to be [...]

  • Page 12

    A-5 INST ALLA TION COOL ARC® 40 A-5 INST ALLA TION OF W A TER COOLED ACCESSORIES After following the installation instructions above, the COOL ARC® 40 is ready for connection to a water- cooled accessory. WATER COOLED TIG TORCH AND MIG GUN Follow Figure 2 when using the COOL ARC® 40 with water-cooled TIG torches. Follow Figure 4 when using the C[...]

  • Page 13

    B-1 OPERA TION B-1 • Keep the reservoir full especially after changing any water lines. • The cooler should be turned "OFF" when welding is not taking place for long periods of time. • Be certain that the cooler is "ON" (power switch in the " l " position) before beginning to weld. • Unless checking coolant flo[...]

  • Page 14

    B-2 OPERA TION B-2 COOLING EFFICIENCY The high cooling efficiency of the COOL ARC® 40 offers a cooler, more comfortable Torch than a con- ventional air-cooled Torch. The COOL ARC® 40 effectively removes the heat produced by the welding arc from the gun or torch handle and places it into the exiting air flow at the back of the Cooler. Ambient air [...]

  • Page 15

    C-1 ACCESSORIES C-1 OPTIONAL EQUIPMENT (Field Installed) K559-2 Cooler Horizontal Mounting Bracket: Mounts the COOL ARC® 40 horizontally to the top of a power source, securing the cooler to the lift bale. The kit includes all necessary mounting hardware. K559-3 Cooler Vertical Mounting Bracket: Mounts the COOL ARC® 40 vertically to a power source[...]

  • Page 16

    D-1 MAINTENANCE D-1 ROUTINE MAINTENANCE Remove accumulated dust and dirt from the internal components of the cooler by blowing it out with a low- pressure air hose or removing the dust and dirt with a vacuum hose. PERIODIC MAINTENANCE In dirty or dusty environments or if biological growth occurs in the coolant, it may be necessary to flush the cool[...]

  • Page 17

    D-2 MAINTENANCE D-2 COOLANT TREA TMENT RECOMMENDA TION This procedure is intended to provide a means of reducing the objectionable amount of fungal and bac- terial contamination that has occurred in COOL ARC® 40 water coolers and cooling systems. Additive The recommended additive can be purchased at local pool supply stores. An example is "Ma[...]

  • Page 18

    D-3 MAINTENANCE D-3 Removing Coolant: a. Drain coolant from the reservoir using clean siphon- ing equipment b. Coolant level should be drained below the strainerʼs pressure fitting: • This prevents coolant from streaming out of unit when strainer nut is removed SERVICE THE PUMPS INLET STRAINER: a. Place absorbent towels underneath pump head to p[...]

  • Page 19

    E-1 TROUBLESHOOTING E-1 COOL ARC® 40 If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION This Troubleshooting Guide is provided to help you locate and repair po[...]

  • Page 20

    E-2 TROUBLESHOOTING E-2 COOL ARC® 40 Observe all Safety Guidelines detailed throughout this manual If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed. CAUTION PROBLEMS [...]

  • Page 21

    F-1 DIAGRAMS F-1 COOL ARC® 40 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code numbe[...]

  • Page 22

    F-2 DIMENSION PRINT F-2 COOL ARC® 40 9.03 9.10 2.27 34.26 L11540 A FILL CAP NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department fo[...]

  • Page 23

    NOTES COOL ARC® 40[...]

  • Page 24

    W ARNING AV I S O D E PRECAUCION A TTENTION WA R N U N G A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic READ AND UNDERST AND THE MANUF ACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES. SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL F ABRICANTE PA[...]

  • Page 25

    W ARNING AV I S O D E PRECAUCION A TTENTION W ARNUNG A TENÇÃO Spanish French German Portuguese Japanese Chinese Korean Arabic LEIA E COMPREENDA AS INSTRUÇÕES DO F ABRICANTE PARA ESTE EQUIP AMENTO E AS P ARTES DE USO, E SIGA AS PRÁTICAS DE SEGURANÇA DO EMPREGADOR. ● Keep your head out of fumes. ● Use ventilation or exhaust to remove fumes [...]

  • Page 26

    • Sales and Service through Subsidiaries and Distributors Worldwide • Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com • World's Leader in Welding and Cutting Products •[...]