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Multiquip DCA-100SSJU manual

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Table of contents for the manual

  • Page 1

    © COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. P ARTS DEP ARTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP AR TMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.com P AR TS AND OPERA TION[...]

  • Page 2

    P A GE 2 — DCA-100SSJU — P AR TS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) Table of Contents[...]

  • Page 3

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD)— REV. #2 (05/03/01) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P A R TS DEP AR TMENT 800/427-1244 or 310/537-3700 F AX: 800/672-7877 or 310/637-3284 SER VICE DEP AR TMENT 800/835-2551 or 310/537-3700 F AX: 310/638-8046 W ARRANTY DEP AR TMENT[...]

  • Page 4

    P A GE 4 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) T ABLE OF CONTENTS NOTE Specification and part number are subject to change without notice . Here's How T o Get Help ............................................... 3 T ab le Of Contents ........................................................ 4 P ar ts Or[...]

  • Page 5

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 5 P A RTS ORDERING PR OCEDURES Get special freight allowances when you order 10 or more line items via F AX!** ■ ■ ■ ■ ■ UPS Ground Service at no charge for freight ■ ■ ■ ■ ■ PS Third Day Ser vice at one-half of actual freight cost No other allow an[...]

  • Page 6

    P A GE 6 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) RULES FOR SAFE OPERA TION ■ NEVER touch the hot exhaust manif old, muffler or cylinder . Allow these par ts to cool before ser vicing engine or generator . ■ The engine of this generator requires an adequate free flo w of cooling air . Nev er operate the ge[...]

  • Page 7

    DCA-100SSJU — PARTS AND OPERATION MANUAL(STD)— REV. #2 (05/03/01) — PAGE 7 RULES FOR SAFE OPERA TION CAUTION : ■ Backfeed to a utility system can cause electrocution and.or property damage. Do not connect to any building's electrical system except through an approved device or after building main switch is opened. ■ Never use damaged[...]

  • Page 8

    P A GE 8 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) RULES FOR SAFE OPERA TION ■ NEVER Run engine without air filter . Sev ere engine damage ma y occur . ■ Always service air cleaner frequently to prevent carburetor malfunction. ■ Always disconnect the battery before performing service on the generator . ?[...]

  • Page 9

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 9 T ranspor ting ■ Alwa ys shutdown engine bef ore transpor ting. ■ Tighten fuel tank cap securely . ■ Drain fuel when transpor ting generator ov er long distances or bad roads. ■ Alwa ys tie-down the gener ator dur ing transpor tation by securing the generator[...]

  • Page 10

    P A GE 10 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) T o reduce the possibility of an accident while transpor ting the generator on public roads , alwa ys mak e sure the trailer (Figure 1) that suppor ts the generator and the towing vehicle are in good operating condition and both units are mechanically sound. T[...]

  • Page 11

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 11 Explanation of Chart: This section is intended to provide the user with trailer ser- vice and maintenance inf ormation. The ser vice and main- tenance guidelines referenced in this section apply a wide range of trailers. Remember periodic inspection of the trailer w[...]

  • Page 12

    P A GE 12 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) s n o i t a c i f i c e p S . 1 e l b a T L E D O M N O I T A C I L P P A L E U F L L E C E K A R B M E T S Y S R W V G E M A R F H T G N E L E M A R F H T D I W K C A J D N A T S 5 1 - 0 1 - R L R T , 5 1 A C D , 2 1 - G L T 0 0 3 - W L T O NO NS B L 0 0 9 1&[...]

  • Page 13

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 13 ) t ' n o C ( s n o i t a c i f i c e p S . 1 e l b a T L E D O M R E L P U O C S E R I T S L E E H W E L X A S B U H N O I S N E P S U S L A C I R T C E L E W 5 1 - 0 1 - R L R T S S A L C L L A B " 2 E L B A T S U J D A 2 C 3 1 - 5 7 1" 0 5 . 4 X &q[...]

  • Page 14

    P A GE 14 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — TRAILER BRAKING SYSTEM Brakes If your trailer has a braking system, the brakes should be inspected the first 200 miles of operation. This will allow the brak e shoes and drums to seat proper ly . After the first 200 mile interval, inspect the b[...]

  • Page 15

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 15 DCA-100SSJU — TRAILER BRAKING SYSTEM Hydraulic/Air/Surge Brakes Hydraulic brakes (Figure 3) should not require any special attention with the exception of routine maintenance such as shoe and lining replacement. These brakes can be adjusted in the same manner as e[...]

  • Page 16

    P A GE 16 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) Tires/Wheels/Lug Nuts Tires and wheels are a v er y impor tant and cr itical components of the trailer . When specifying or replacing the trailer wheels it is impor tant the wheels , tires, and axle are properly matched. CAUTION: DO NO T attempt to repair or m[...]

  • Page 17

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 17 s t n e m e r i u q e R e u q r o T n o i s n e p s u S . 3 e l b a T m e t I ) . s b L - . t F ( e u q r o T T L O B - U " 8 / 35 3 - X A M 0 3 - N I M T L O B - U " 6 1 / 70 6 - X A M 5 4 - N I M T L O B - U " 2 / 10 6 - X A M 5 4 - N I M SHAC KL E [...]

  • Page 18

    P A GE 18 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) NO TE: LIGHTS ARE ORIENTED FR OM THE DRIVER ’ S SEA T DCA-100SSJU — TRAILER WIRING DIA GRAMS Table of Contents[...]

  • Page 19

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 19 g n i t o o h s e l b u o r T e k a r B c i r t c e l E . 5 e l b a T S YMPTOM P OSSI BLE C AUSE S OL UTI ON NO BRAK ES OR I NTERMI TTENT BR AKES ANY OPEN C I RCUI T S OR BRO KEN W I RES ? FI ND AND CORRECT . ANY SHORT CI RCUI TS ? FI ND AND CORRECT . FA ULTY C O NT[...]

  • Page 20

    P A GE 20 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) g n i t o o h s e l b u o r T e k a r B c i l u a r d y H . 6 e l b a T m o t p m y S e s u a C e l b i s s o P n o i t u l o S NO BRAKES IS THE BRAKE LINE BROKEN OR KINKED ? REPAIR OR REPLACE . WEAK BRAK ES OR BRAKES PULL TO ONE SIDE IS THE BRAKE LINING GLAZE[...]

  • Page 21

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 21 DCA-100SSJU — GENERA T OR DECALS The DCA -100SSJU generator is equipped with a number of saf ety decals. These decals are provided f or operator saf ety and maintenance inf or mation. The illustration below and on the preceding pages sho w the decals as they appea[...]

  • Page 22

    P A GE 22 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — GENERA T OR DECALS Table of Contents[...]

  • Page 23

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 23 DCA-100SSJU — SPECIFICA TIONS s n o i t a c i f i c e p S . 7 e l b a T s n o i t a c i f i c e p S r o t a r e n e G l e d o MU J S S 0 0 1 - A C D e p y Tg n i r a e b e l g n i s f o o r p p i r d , d e t a l i t n e v f l e s , d l e i f g n i v l o v e R n o [...]

  • Page 24

    P A GE 24 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — GENERAL INFORMA TION DCA-100SSJU F AMILIARIZA TION Generator The MQ P ow er Model DCA-100SSJU is a 80 kW generator that is designed as a high quality por tab le (requires a trailer f or transpor t) power source f or telecom sites, lighting faci[...]

  • Page 25

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 25 DCA-100SSJU — MAJOR COMPONENTS Figure 6. Major Components Table of Contents[...]

  • Page 26

    P A GE 26 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — DIMENSIONS (T OP , SIDE AND FR ONT) Figure 7. Dimensions Table of Contents[...]

  • Page 27

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 27 NO TE P A GE[...]

  • Page 28

    P A GE 28 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — CONTR OL P ANEL Figure 8. Control Panel Table of Contents[...]

  • Page 29

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 29 DCA-100SSJU — CONTR OL P ANEL The definitions below describe the controls and functions of the DCA-100SSJU " Control Panel " (Figure 8). 1. Main Circuit Breaker – This three-pole, 250 amp main breaker is provided to protect the UNV voltage output termi[...]

  • Page 30

    P A GE 30 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — ENGINE OPERA TING P ANEL (WITH KEY) Figure 9. Engine Operating Panel Table of Contents[...]

  • Page 31

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 31 The definitions below describe the controls and functions of the DCA-100SSJU " Engine Operating Panel " (Figure 9). 1. Panel light - Normally used in dark places or at night. When activ ated, panel will luminate. When the generator is not in use, tur n the[...]

  • Page 32

    P A GE 32 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — ENGINE OPERA TING P ANEL (WITH MPEC) Figure 10. Engine Operating Panel Table of Contents[...]

  • Page 33

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 33 The definitions below describe the controls and functions of the DCA-100SSJU " Engine Operating Panel " (Figure 10). 1. Panel light - Normally used in dark places or at night. When activ ated, panel will luminate. When the generator is not in use, tur n th[...]

  • Page 34

    P A GE 34 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) Circuit Breakers T o protect the generator from an ov erload, a 3-pole, 250 amp , main circuit breaker is provided to protect the UNV output terminals from overload. In addition two single-pole, 20 amp GFCI circuit breakers are provided to protect the GFCI rec[...]

  • Page 35

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 35 Legs O and Ground are considered Bonded Grounds. NO TE DCA-100SSJU — OUTPUT TERMINAL P ANEL O VER VIEW FIGURE 16. Output T erminal Panel Table of Contents[...]

  • Page 36

    P A GE 36 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) s e g a t l o V e l b a l i a v A . 8 e l b a T L E D O MU J S S 0 0 1 A C D E G A T L O V E S A H P 3 ) E L B A H C T I W S ( T L O V 8 0 2T L O V 0 2 2T L O V 0 4 2T L O V 6 1 4T L O V 0 4 4T L O V 0 8 4 E S A H P E L G N I S ) E L B A H C T I W S ( T L O V [...]

  • Page 37

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 37 How to read the output terminal gauges. The gauges and knobs on the control panel DO NO T effect the generator output in an y f ashion. They are there to simply help the operator observe how much power is being supplied produced at the UVWO legs. When the V oltage s[...]

  • Page 38

    P A GE 38 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) 240/12 0V Hard Wire Hookup The output terminal panel, when suppling single phase 120 volts, will provide three legs available with 222.2 amps each on three diff erent circuits. (See Figure 23 below .) The voltage selector switch must be set at the single phase[...]

  • Page 39

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 39 V oltage Selector Switch- 3 Phase 480/277V P osition The following are additional voltages available when the voltage selector switch is in the 3 phase 480/277V position. (See figure 26 below .) 3 Phase, 480V , 440V , or 416 V olt The following connection, with the [...]

  • Page 40

    P A GE 40 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) V oltage Selector Switch- 3 Phase 240/139V P osition The following are additional voltages available when the voltage selector switch is in the 3 phase 240/139V position. (See Figure 31 below .) 3 Phase, 240V , 220V , or 208 V olt The following connection, wit[...]

  • Page 41

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 41 V oltage Selector Switch- Single Phase 240/120V P osition The following are additional voltages available when the voltage selector switch is in the single phase 240/120V position. (See Figure 36 below) Single Phase, 240 V olt The following connection, with the volt[...]

  • Page 42

    P A GE 42 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) Outdoor Installation Install the generator in a location where it will not be exposed to rain or sunshine. Make sure the generator is on secure level ground so it cannot slide or shift around. Also install the generator so the exhaust will not be discharged in[...]

  • Page 43

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 43 Figure 40. T ypical Generator Grounding Application DCA-100SSJU — INST ALLA TION Table of Contents[...]

  • Page 44

    P A GE 44 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) General Inspection Prior to Operation The DCA-100SSJU generator has been thoroughly inspected and accepted pr ior to shipment from the f actor y . How e v er , be sure to check f or damaged par ts or components, or loose nuts and bolts, which could have occurr[...]

  • Page 45

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 45 Lubrication Oil Fill the engine crankcase with lubricating oil through the filler hole, but do not overfill. Make sure the generator is level. With the dipstick inser ted all the wa y , b ut without being screw into the filler hole, verify that the oil level is main[...]

  • Page 46

    P A GE 46 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — PRE-SETUP Day-to-day addition of coolant is done from the reserve tank. When adding coolant to the radiator , DO NO T remo v e the radiator cap until the unit has completely cooled. See T able 13 f or engine, radiator , and reser v e tank coola[...]

  • Page 47

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 47 DCA-100SSJU — PRE-SETUP Battery Cable Installation AL W A YS be sure the batter y cables (Figure 43) are properly connected to the batter y ter minals as shown below . The RED cab le is connected to the positiv e ter minal of the batter y , and the BLA CK cable is[...]

  • Page 48

    P A GE 48 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — LO AD APPLICA TION Single Phase Load Always be sure to check the nameplate on the generator and equipment to insure the wattage, amperage and frequency requirements are satisfactorily supplied by the generator for operating the equipment. Gener[...]

  • Page 49

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 49 WARNING: Before Starting Engine 1. Check the lubr icating oil le vel prior to star ting the engine. Mak e sure the generator is le v el. The oil le vel m ust be maintained between two notches on the dipstick. 2 . When there is not enough lubricating oil, fill the cr[...]

  • Page 50

    P A GE 50 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) Figure 49. V oltage Selection Switch 4. Close all engine enclosure doors (Figure 47). Figure 47. Engine Enclosure Doors DCA-100SSJU — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) 5 . When star ting the generator in COLD weather conditions, press and hold the [...]

  • Page 51

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 51 Figure 58. V oltage Adjust Control Knob Figure 62. Engine T achometer DCA-100SSJU — GENERA T OR ST ART -UP PR OCEDURE (MANU AL) 18 . The tachometer (Figure 62) will indicate the speed of the engine when the generator is operating. Under normal operating conditions[...]

  • Page 52

    P A GE 52 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — GENERA T OR ST AR T -UP PR OCEDURE (A UT O) Before connecting this generator to any b uilding ’ s electr ical system, a licensed electrician must install an isolation (transfer) switch. Serious injury or death may result without this transfer[...]

  • Page 53

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 53 ENGINE SHUTDO WN T o shutdo wn the generator , use the f ollowing procedure: 1. Switch both the MAIN, GFCI and LOAD circuit breakers (Figure 66) to the “ OFF ” position. 2. Set the engine speed switch (Figure 67) to the idle (low) position. 4 . Let the engine co[...]

  • Page 54

    P A GE 54 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — MAINTENANCE Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water . Remov e dust or water in the strainer cap and wash it in diesel. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel stra[...]

  • Page 55

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 55 DCA-100SSJU — MAINTENANCE 6 1 E L B A T E C N A N E T N I A M / N O I T C E P S N I s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B [...]

  • Page 56

    P A GE 56 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU — TR OUBLESHOO TING (ENGINE) Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use the tables shown for diagnosis based on the Engine T roubleshooting (T ab le 17). If the[...]

  • Page 57

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 57 DCA-100SSJU — TR OUBLESHOO TING (ENGINE) ) D E U N I T N O C ( G N I T O O H S E L B U O R T E N I G N E . 8 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S . h t o o m s t o n s i n o i t u l o v e r e n i g n E ? y t r i d r o d e g g o l[...]

  • Page 58

    P A GE 58 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) G N I T O O H S E L B U O R T R O T A R E N E G & E N I G N E . 9 1 E L B A T M O T P M Y SM E L B O R P E L B I S S O PN O I T U L O S r e t r a t s d n a t r a t s o t s l i a f e n i g n E . d e t a t o r t o n s e o d ? y r e t t a b d a e D. y r e t t[...]

  • Page 59

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 59 DCA-100SSJU — TR OUBLESHOO TING (MPEC) G N I T O O H S E L B U O R T C E P M . 0 2 E L B A T n o t p m y Se s u a C e l b i s s o Pn o i t u l o S s i t h g i l e r u s s e r p l i o w o L . n o ? l e v e l l i o w o L. l e v e l l i o l l i F ? e r u l i a f t i [...]

  • Page 60

    P A GE 60 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) How to read the marks and remarks used in this parts book. Items Found In the “ Remarks ” Column Serial Numbers- Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used. Model Number- Where indicated, this shows[...]

  • Page 61

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 61 DCA-100SSJU W/JOHN DEERE 6068TF150 DIESEL ENGINE 1 T O 3 UNITS DCA-100SSJU — SUGGESTED SP ARE P AR TS NO TE Part number on this Suggested Spare Parts list may supercede/replace the P/N shown in the text pages of this book. Qty . P/N Description 1 ......... 0601808[...]

  • Page 62

    P A GE 62 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU --- GENERA T OR ASSY . GENERA T OR ASSY . Table of Contents[...]

  • Page 63

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 63 1 C0110000220 R O T OR ASSY . 1 1 -1 FIELD ASSY 1 1-2 8101070033 F AN 1 1-3 8101611014 COUPLING DISK 5 1-4 8101015003 BALANCING PLA TE 1 1-5 0012110030 HEX. HEAD BOL T 8 1-6 0042510000 LOCK W ASHER 8 1-7 8101026013 SET PLA TE, RECTIFIER 1 1-8 0601821349 RECTIFIER ..[...]

  • Page 64

    P A GE 64 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU --- CONTR OL BO X ASSY . CONTROL BO X ASSY . Table of Contents[...]

  • Page 65

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 65 NO . P AR T NO . ITEM QTY . REMARKS M3246700404 WIRE HARNESS , GENERA T OR 1 1 M3213000202 CONTR OL BO X ........................................... 1 ......... S/N7400001 T O 7400033 M3213000212 CONTR OL BO X ........................................... 1 ......... [...]

  • Page 66

    P A GE 66 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU --- CONTR OL BO X ASSY . CONTR OL BO X ASSY . Table of Contents[...]

  • Page 67

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 67 2 7 M3223000203 CONTROL P ANEL 1 2 8 0601807630 FREQUENCY METER ................................. 1 ......... 264250 DJDJ9 2 9 0601808953 AC AMMETER ............................................. 1 ......... 260240LSLS1JCA 3 0 0601801040 CHANGE-O VER SWITCH, AMMETER [...]

  • Page 68

    P A GE 68 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL(STD) — REV . #2 (05/03/01) DCA-100SSJU ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . Table of Contents[...]

  • Page 69

    DCA-100SSJU — PARTS AND OPERATION MANUAL(STD)— REV. #2 (05/03/01) — PAGE 69 1 M3923200014 ENGINE .......................................... 1 ........... JOHN DEERE 6068TF S/N7400001 T O 7400356 M3925200004 ENGINE .......................................... 1 ........... JOHN DEERE 6068TF150 S/N7400357~ 0602011491 F AN BE L T 1 1-1 0602041290 [...]

  • Page 70

    P A GE 70 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL(STD) — REV . #2 (05/03/01) DCA-100SSJU ENGINE AND RADIA T OR ASSY . ENGINE AND RADIA T OR ASSY . Table of Contents[...]

  • Page 71

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 71 39 020108060 HEX. NUT ....................................... 4 ........... REPLACES 0207008000 40 M3373100003 HOSE, AIR CLEANER 1 41 0605515146 HOSE BAND .................................. 1 ........... 5035 42 0605515200 HOSE BAND .................................[...]

  • Page 72

    P A GE 72 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) S/N 700001 T O 7400295 S/N 7400296~ ENGINE OPERA TING P ANEL ASSY . DCA-100SSJU --- ENGINE OPERA TING P ANEL ASSY . Table of Contents[...]

  • Page 73

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 73 M3357200002 WIRE HARNESS, ENGINE ................... 1 ........... S/N7400001 T O 7400175 M3357200012 WIRE HARNESS, ENGINE ................... 1 ........... S/N7400176 T O 7400295 M3359200302 WIRE HARNESS, ENGINE ................... 1 ........... S/N7400296~ 1 M1354[...]

  • Page 74

    P A GE 74 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) OUTPUT TERMINAL ASSY . DCA-100SSJU --- OUTPUT TERMINAL ASSY . Table of Contents[...]

  • Page 75

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 75 NO . P AR T NO . ITEM QTY REMARKS 1 M3230700003 TERMINAL P ANEL 1 2 M9220100304 OUTPUT TERMINAL BOL T 5 3 0801830804 T IE B OL T ........................................................ 5 ......... REPLACES M9220100404 4 0039316000 HEX. NUT 1 0 5 0040016000 LOCK W A[...]

  • Page 76

    P A GE 76 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU --- B A TTER Y ASSY . BA TTER Y ASSY . Table of Contents[...]

  • Page 77

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 77 NO . P AR T NO . ITEM QTY . REMARKS 1 0602220196 B A TTER Y ........................................ 1 ........... 4D-2 2 M9310500404 BA TTER Y SHEET 1 3 M9103000504 BA TTER Y BAND 1 4 0602220921 B A TTER Y BOL T SET 2 5 0040006000 LOCK W ASHER 2 6 M3346900004 BA TT[...]

  • Page 78

    P A GE 78 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU --- MUFFLER ASSY . BA TTER Y ASSY . Table of Contents[...]

  • Page 79

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 79 NO . P AR T NO . ITEM QTY . REMARKS 1 M3330100002 MUFFLER .......................................... 1 ....... S/N85000002 T O 74000053 0602300167 MUFFLER .......................................... 1 ....... 27299N S/N74000054~ 2 012210025 HEX. HEAD BOL T ..........[...]

  • Page 80

    P A GE 80 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU --- FUEL T ANK ASSY . FUEL T ANK ASSY . Table of Contents[...]

  • Page 81

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 81 NO . P AR T NO . ITEM QTY . REMARKS 1 M3363000202 FUEL T ANK 1- 1 0605505070 CA P , FUEL T ANK 1 2 M3363200204 T ANK BAND 2 3 M9310500104 SUPPORTER SHEET 4 4 011008020 HEX. HEAD BOL T .............................. 2 ....... REPLACES 0016908020 5 020108060 HEX. NUT [...]

  • Page 82

    P A GE 82 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) ENCLOSURE ASSY . DCA-100SSJU --- ENCLOSURE ASSY . ADD THE FOLLOWING DIGITS AFTER THE P A R T NUMBER WHEN ORDERING ANY P AINTED P ANEL TO INDICA TE COLOR OF UNIT: 1-ORANGE 2-WHITE 3 -SPECTR UM GRA Y 4 -SUNBEL T GREEN 5 -BLACK 6 -CA TERPILLAR YELLO W 7 -CA T O G[...]

  • Page 83

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 83 NO . P AR T NO . ITEM QTY . REMARKS 1 M3413000202 BASE ............................................... 1 ......... S/7400001 T O 7400205 M3413000212 BASE ............................................... 1 ......... S/N7400206 T O 7400295 M3413000222 BASE ............[...]

  • Page 84

    P A GE 84 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) ENCLOSURE ASSY . DCA-100SSJU --- ENCLOSURE ASSY . Table of Contents[...]

  • Page 85

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 85 3 1 M3453200112 SPLASHER P ANEL ......................... 1 ......... REPLACES M3453200102 S/N7400001 T O 7400026 M3453200112 SPLASHER P ANEL ......................... 1 ......... S/N7400027 T O 7400205 M3453200122 SPLASHER P ANEL ......................... 1 .......[...]

  • Page 86

    P A GE 86 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU --- R UBBER SEAL ASSY . R UBBER SEAL ASSY . Table of Contents[...]

  • Page 87

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 87 N O . P A R T N O . ITEM QTY . REMARKS 1 0228900890 R UBBER SEAL 3 2 0229200810 R UBBER SEAL 1 3 0228901020 R UBBER SEAL 2 4 0228900990 R UBBER SEAL 4 5 0228900955 R UBBER SEAL 4 6 0228900470 R UBBER SEAL 2 7 0229201100 R UBBER SEAL 4 8 0229201040 R UBBER SEAL 1 9 0[...]

  • Page 88

    P A GE 88 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) DCA-100SSJU --- DECALS DECAL ASSY . Table of Contents[...]

  • Page 89

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 89 NO . P AR T NO . ITEM QTY . REMARKS 1 M1550000204 DECAL; NO TE ...................................................... 1 ......... M15000020 2 M1550000703 D E C AL ; A UXILIAR Y OUTPUT ............................. 1 ......... M15000070 3 M3550000304 DECAL; NO TE ...[...]

  • Page 90

    P A GE 90 — DCA-100SSJU — P ARTS AND OPERA TION MANU AL (STD) — REV . #2 (05/03/01) P A YMENT TERMS T er ms of payment f or par ts are net 10 da ys. FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges added to the invoice. All shipments are F .O .B. point of origin. Multiquip ’ s responsibility ceases when a [...]

  • Page 91

    DCA-100SSJU — PARTS AND OPERATION MANUAL (STD) — REV. #2 (05/03/01) — PAGE 91 NO TE P A GE[...]

  • Page 92

    © COPYRIGHT 2001, MUL TIQUIP INC . P AR TS AND OPERA TION MANUAL MUL TIQUIP INC. P ARTS DEPA RTMENT : 18910 WILMINGTON AVE. 800-427-1244 CARSON, CALIFORNIA 90746 F AX: 800-672-7877 310-537-3700 SERVICE DEP AR TMENT : 800-421-1244 800-835-2551 F AX: 310-537-3927 F AX: 310-638-8046 E-mail:mq@multiquip.com • www:multiquip.com P AR TS AND OPERA TION[...]